CN114133156A - Ceramsite surface reinforcing method for concrete and surface-reinforced ceramsite - Google Patents

Ceramsite surface reinforcing method for concrete and surface-reinforced ceramsite Download PDF

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Publication number
CN114133156A
CN114133156A CN202111512290.4A CN202111512290A CN114133156A CN 114133156 A CN114133156 A CN 114133156A CN 202111512290 A CN202111512290 A CN 202111512290A CN 114133156 A CN114133156 A CN 114133156A
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China
Prior art keywords
ceramsite
solution
surface treatment
concrete
hours
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CN202111512290.4A
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Chinese (zh)
Inventor
王超
陈逸群
朱敏涛
欧阳云鹏
戴志辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunshan Shenghua Concrete Co ltd
Shanghai Construction Building Materials Technology Group Co Ltd
Original Assignee
Kunshan Shenghua Concrete Co ltd
Shanghai Construction Building Materials Technology Group Co Ltd
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Application filed by Kunshan Shenghua Concrete Co ltd, Shanghai Construction Building Materials Technology Group Co Ltd filed Critical Kunshan Shenghua Concrete Co ltd
Priority to CN202111512290.4A priority Critical patent/CN114133156A/en
Publication of CN114133156A publication Critical patent/CN114133156A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1051Organo-metallic compounds; Organo-silicon compounds, e.g. bentone

Abstract

The invention provides a ceramsite surface reinforcing method for concrete and surface-reinforced ceramsite, wherein the ceramsite surface reinforcing method comprises the following steps: step one, preparing a ceramsite surface treatment solution, wherein the ceramsite surface treatment solution is silane or ethyl silicate; step two, adopting a ceramsite surface treatment solution to perform infiltration treatment on the surface of the ceramsite; step three, drying the ceramsite; and step four, testing the cylinder pressure strength, the bulk density and the water absorption of the ceramsite. On the premise of controlling the stacking density not to change greatly, the invention can improve the cylinder pressure strength of the ceramsite by 50 percent, simultaneously reduce the water absorption of the ceramsite by about 30 percent before treatment, and provide favorable technical support for the preparation of high-strength light aggregate concrete and the development of the light high-strength performance of the ceramsite concrete at the later stage.

Description

Ceramsite surface reinforcing method for concrete and surface-reinforced ceramsite
Technical Field
The invention relates to the technical field of concrete preparation, in particular to a ceramsite surface reinforcing method for concrete and surface-reinforced ceramsite.
Background
The ceramsite is a ceramic particle prepared by taking industrial waste as a main raw material, and has the advantages of low manufacturing cost, environmental protection and no pollution. The ceramsite has different shapes due to different production processes, is roughly in the shape of a round or oval sphere in appearance characteristic, and also has part of gravel-type ceramsite in the shape of irregular gravel. Because of the characteristics of light weight, porosity and the like, the lightweight aggregate concrete is often used for preparing lightweight aggregate concrete in buildings. In the preparation of concrete, the ceramsite can replace part or all of stones to prepare lightweight aggregate concrete, and the self weight can be reduced by 30-40% under the condition of meeting the requirement of design strength, so that the effects of light weight, fire prevention, heat preservation and heat insulation are achieved. However, the strength of the ceramsite is lower than that of the stone, and the ceramsite has higher porosity than that of common coarse aggregate, so that the strength development of the light aggregate concrete prepared from the ceramsite is limited.
Therefore, a method for surface treatment of ceramsite is needed to improve the cylinder pressure strength of ceramsite and control the bulk density of ceramsite not to change greatly, so as to meet the configuration requirement of high-strength lightweight aggregate concrete.
Disclosure of Invention
In view of the above-mentioned disadvantages of the prior art, the present invention aims to provide a method for enhancing the surface of concrete ceramsite, which is used to solve the problem that the prior art has insufficient cylinder compressive strength and the increase of the cylinder compressive strength causes significant changes in bulk density. Meanwhile, the invention also provides a surface-enhanced ceramsite for concrete.
In order to attain the above and other related objects,
in a first aspect of the invention, a method for enhancing the surface of ceramsite for concrete is provided, which comprises the following steps
Step one, preparing a ceramsite surface treatment solution, wherein the ceramsite surface treatment solution is silane or ethyl silicate;
step two, adopting a ceramsite surface treatment solution to perform infiltration treatment on the surface of the ceramsite;
step three, drying the ceramsite;
and step four, testing the cylinder pressure strength, the bulk density and the water absorption of the ceramsite.
In one embodiment of the present invention, in the first step, the ceramsite surface treatment solution is silane; and in the second step, the ceramsite surface treatment solution is sprayed on the surface of the ceramsite, and in the third step, the ceramsite is dried for 48 hours in a natural environment.
In one embodiment of the present invention, in the first step, the ceramsite surface treatment solution is ethyl silicate, in the second step, the ceramsite surface treatment solution is sprayed on the surface of the ceramsite, and in the third step, the ceramsite after treatment is dried for 48 hours in a natural environment.
In one embodiment of the present invention, in the first step, the ceramsite surface treatment solution is silane, in the second step, the ceramsite is immersed in the ceramsite surface treatment solution for 1 hour, and in the third step, the treated ceramsite is dried in a natural environment for 48 hours.
In one embodiment of the present invention, in the first step, the ceramsite surface treatment solution is ethyl silicate, in the second step, the ceramsite is immersed in the ceramsite surface treatment solution for 1 hour, and in the third step, the treated ceramsite is dried in a natural environment for 48 hours.
In one embodiment of the present invention, in the first step, the ceramsite surface treatment solution is ethyl silicate diluted by 10 times, in the second step, the ceramsite is immersed in the ceramsite surface treatment solution for 1 hour, and in the third step, the treated ceramsite is dried in a natural environment for 48 hours.
In one embodiment of the present invention, in the first step, the ceramsite surface treatment solution is ethyl silicate diluted by 100 times, in the second step, the ceramsite is immersed in the ceramsite surface treatment solution for 1 hour, and in the third step, the treated ceramsite is dried in a natural environment for 48 hours.
The second aspect of the invention provides surface-enhanced ceramsite for concrete, which is prepared by the method, the nominal particle size of the ceramsite is 10-20 mm, the cylinder pressure strength of the ceramsite is more than or equal to 12.3 MPa, the bulk density of the ceramsite is more than or equal to 922 kg/cubic meter, the half-hour water absorption of the ceramsite is less than or equal to 1.78%, the 1-hour water absorption of the ceramsite is less than or equal to 1.88%, and the 24-hour water absorption of the ceramsite is less than or equal to 1.88%.
As described above, the present invention has the following advantageous effects: on the premise of controlling the stacking density not to change greatly, the invention can improve the cylinder pressure strength of the ceramsite by 50 percent, simultaneously reduce the water absorption of the ceramsite by about 30 percent before treatment, and provide favorable technical support for the preparation of high-strength light aggregate concrete and the development of the light high-strength performance of the ceramsite concrete at the later stage.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
The purpose of this embodiment is to provide a method for surface treatment of ceramsite raw material to improve the cylinder compressive strength of the ceramsite product, in view of the insufficient cylinder compressive strength of the spherical silicate ceramsite product.
The implementation adopts the following technical scheme:
seven ceramsite samples with the nominal size fraction of 10-20 mm are screened, wherein the sample 1 is not treated (a control group); respectively spraying silane (WS 808) and ethyl silicate (dynasylan A) solutions on the surfaces of the ceramsite by adopting a spraying treatment method for the samples 2 and 3, and drying the treated ceramsite for 48 hours in an indoor natural state to basically achieve a drying effect; respectively soaking the ceramsite in silane (WS 808) and ethyl silicate (dynasylan A) solutions for 1h by adopting a dipping treatment method for the samples 4 and 5, and drying the treated ceramsite for 48h indoors in a natural state after the solutions completely penetrate the ceramsite to basically achieve a drying effect; and (3) respectively soaking the ceramsite in the mixture of the raw materials 1: 10 and 1: 100, completely penetrating the solution into the ceramsite, and drying the treated ceramsite for 48 hours indoors in a natural state to basically achieve the drying effect after the solution completely penetrates the ceramsite.
According to GB/T17431.2-2010 part 2 of lightweight aggregate and its test method: test methods for lightweight aggregate seven groups of samples were tested for cylinder pressure strength, bulk density and water absorption, respectively (see table 1).
Table 1 barrel pressure strength, bulk density and water absorption testing of lightweight aggregates
Figure BDA0003396996890000031
As can be seen from the above table, the surface-treated ceramsite has improved cylinder pressure strength, greatly reduced water absorption, and maintained bulk density without great change. Wherein the impregnation treatment is carried out by ethyl silicate and the ratio of 1: the indexes of the 10 diluted ethyl silicate dipped ceramsite are all close to each other. For higher economic efficiency, 1: 10 method of diluted ethyl silicate impregnation treatment.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (8)

1. The method for enhancing the surface of the ceramsite for concrete is characterized by comprising the following steps
Step one, preparing a ceramsite surface treatment solution, wherein the ceramsite surface treatment solution is silane or ethyl silicate;
step two, adopting a ceramsite surface treatment solution to perform infiltration treatment on the surface of the ceramsite;
step three, drying the ceramsite;
and step four, testing the cylinder pressure strength, the bulk density and the water absorption of the ceramsite.
2. A method for enhancing the surface of ceramsite according to claim 1, wherein in the first step, the solution for treating the surface of the ceramsite is silane; and in the second step, the ceramsite surface treatment solution is sprayed on the surface of the ceramsite, and in the third step, the ceramsite is dried for 48 hours in a natural environment.
3. The method for enhancing the surface of ceramsite according to claim 1, wherein the solution for treating the surface of the ceramsite in the first step is ethyl silicate, the solution for treating the surface of the ceramsite in the second step is sprayed on the surface of the ceramsite, and the ceramsite after the treatment in the third step is dried in a natural environment for 48 hours.
4. The method for enhancing the surface of ceramsite according to claim 1, wherein in the first step, the solution for treating the surface of ceramsite is silane, in the second step, the ceramsite is immersed in the solution for treating the surface of ceramsite for 1 hour, and in the third step, the ceramsite after being treated is dried in a natural environment for 48 hours.
5. The method for enhancing the surface of ceramsite as claimed in claim 1, wherein the solution for surface treatment of ceramsite in the first step is ethyl silicate, the ceramsite is immersed in the solution for surface treatment of ceramsite for 1 hour in the second step, and the ceramsite after treatment is dried in the third step for 48 hours in a natural environment.
6. A method for enhancing the surface of ceramsite according to claim 1, wherein the solution for surface treatment of ceramsite in the first step is ethyl silicate diluted by 10 times, the ceramsite is immersed in the solution for surface treatment of ceramsite for 1 hour in the second step, and the ceramsite after treatment is dried in the third step for 48 hours in the natural environment.
7. The method for enhancing the surface of ceramsite according to claim 1, wherein in the first step, the surface treatment solution for ceramsite is 100 times diluted ethyl silicate, in the second step, the ceramsite is immersed in the surface treatment solution for 1 hour, and in the third step, the treated ceramsite is dried in a natural environment for 48 hours.
8. The surface-reinforced ceramsite for concrete is prepared by the surface-reinforcing method for the ceramsite for concrete according to any one of claims 1 to 7, and is characterized in that the nominal particle size of the ceramsite is 10-20 mm, the cylinder pressure strength of the ceramsite is greater than or equal to 12.3 MPa, the bulk density of the ceramsite is greater than or equal to 922 kg/cubic meter, the water absorption of the ceramsite is less than or equal to 1.78% in half an hour, the water absorption of the ceramsite is less than or equal to 1.88% in 1 hour, and the water absorption of the ceramsite is less than or equal to 1.88% in 24 hours.
CN202111512290.4A 2021-12-07 2021-12-07 Ceramsite surface reinforcing method for concrete and surface-reinforced ceramsite Pending CN114133156A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116283160A (en) * 2023-05-17 2023-06-23 潍坊交安公路工程有限公司 Preparation method of light high-strength concrete

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CN112876117A (en) * 2021-02-01 2021-06-01 山东大学 Surface modification method for recycled fine aggregate of construction waste, concrete and application
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US20190210918A1 (en) * 2016-06-30 2019-07-11 Imertech Sas Hydrophobic construction material
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CN111960704A (en) * 2020-06-18 2020-11-20 扬州大学 Recycled aggregate chemical treatment reagent and preparation method thereof
CN112876117A (en) * 2021-02-01 2021-06-01 山东大学 Surface modification method for recycled fine aggregate of construction waste, concrete and application
CN113135715A (en) * 2021-05-18 2021-07-20 中国水利水电科学研究院 Light inorganic material, preparation method and application thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116283160A (en) * 2023-05-17 2023-06-23 潍坊交安公路工程有限公司 Preparation method of light high-strength concrete
CN116283160B (en) * 2023-05-17 2023-09-01 潍坊交安公路工程有限公司 Preparation method of light high-strength concrete

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Application publication date: 20220304