CN114130880A - Thermal shield wrinkle-preventing stamping process - Google Patents

Thermal shield wrinkle-preventing stamping process Download PDF

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Publication number
CN114130880A
CN114130880A CN202111300681.XA CN202111300681A CN114130880A CN 114130880 A CN114130880 A CN 114130880A CN 202111300681 A CN202111300681 A CN 202111300681A CN 114130880 A CN114130880 A CN 114130880A
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Prior art keywords
parts
heat
composite
filler
heat shield
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CN202111300681.XA
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Chinese (zh)
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邓敏
邓群
王克强
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Hubei Huitu Industrial Equipment Co ltd
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Hubei Huitu Industrial Equipment Co ltd
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Priority to CN202111300681.XA priority Critical patent/CN114130880A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Thermal Insulation (AREA)

Abstract

The invention discloses a heat shield fold-prevention stamping process, which specifically comprises the following steps: s1, burdening of the heat insulating material of the middle layer, S2, preparing of the heat insulating material of the middle layer, S3, processing of a metal plate, S4, coating, S5 and processing of a finished heat shield: and (4) drawing and forming the heat shield blank obtained in the step (S4), cutting edges of the heat shield blank, leveling and laminating the edges to form a whole, and obtaining a heat shield finished product. This fold stamping process is prevented to heat exchanger can realize avoiding relative slip to arouse the fold through increasing the adhesive force between fibre thermal insulation material and the two-layer metal sheet, fine reaching carry out the big radian punching press and prevent the purpose of fold, can not only be suitable for some little punching press radians, then can't realize fine fold effect of preventing to some big radian punching presses moreover to people's use has been made things convenient for greatly.

Description

Thermal shield wrinkle-preventing stamping process
Technical Field
The invention relates to the technical field of production of engine accessories, in particular to a heat shield wrinkle-preventing stamping process.
Background
The automobile engine is a device for providing power for an automobile, is the heart of the automobile and determines the dynamic property, the economical efficiency, the stability and the environmental protection property of the automobile. According to different power sources, automobile engines can be divided into diesel engines, gasoline engines, electric automobile motors and hybrid power, and common gasoline engines and diesel engines belong to reciprocating piston type internal combustion engines, and the common gasoline engines and the common diesel engines convert chemical energy of fuels into mechanical energy of piston motion and output power outwards. The gasoline engine has high rotating speed, low quality, low noise, easy starting and low manufacturing cost; the diesel engine has large compression ratio, high thermal efficiency, better economic performance and discharge performance than a gasoline engine, the heat shield structure of the engine exhaust manifold and the catalyst is a sandwich structure, two layers of the inner surface and the outer surface are of metal structures, and the middle layer is of ceramic fiber. The existing manufacturing process is to wrap a metal layer and ceramic fibers together, and then punch and form the metal layer and the ceramic fibers to achieve the shape of a product. The process generates a large amount of wrinkles in the drawing and forming process of materials, and the heat shield is very likely to crack from the wrinkles because of the long-term harsh working conditions of engine shaking, large temperature difference change, poor ventilation and the like in practical application.
The existing method for preventing the heat shield from wrinkling is to use common stamping and trimming for forming, so that wrinkling caused by relative slippage of two layers of metal plates and a heat insulation fiber layer is avoided, but the method is only suitable for small stamping radians, good wrinkling prevention effect cannot be achieved for large-radian stamping, wrinkling caused by relative slippage cannot be avoided by increasing the adhesive force between a fiber heat insulation material and the two layers of metal plates, and the purpose of preventing wrinkling during large-radian stamping cannot be achieved, so that great inconvenience is brought to the use of people.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a heat shield wrinkle-preventing stamping process, which solves the problems that the existing heat shield wrinkle-preventing method is formed by common stamping and trimming to avoid wrinkles caused by relative slippage of two layers of metal plates and a heat-insulating fiber layer, but the method is only suitable for small stamping radians, but can not realize good wrinkle-preventing effect for large-radian stamping, and can not realize the purpose of preventing wrinkles caused by relative slippage by increasing the adhesive force between a fiber heat-insulating material and two layers of metal plates, and can not achieve the purpose of large-radian stamping and wrinkle prevention.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a thermal shield fold-prevention stamping process specifically comprises the following steps:
s1, compounding of the intermediate layer heat insulation material: firstly, respectively measuring the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive in required weight parts by using proportioning equipment;
s2, preparing the intermediate layer heat insulation material: sequentially adding the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive weighed in the step S1 into a mixing and stirring device, and mixing and stirring for 1-2h under the conditions that the temperature is 200-;
s3, processing of the metal plate: respectively carrying out cutting, polishing, deburring and cleaning treatment on the required metal plate blank by machining equipment to obtain the required metal plate;
s4, coating: coating the heat insulation material slurry prepared in the step S2 on one metal plate by coating equipment, pressing the other metal plate with the same size on the heat insulation material after coating, and uniformly spreading the heat insulation material between the two plates by using flat pressing equipment to apply 2-3Mpa of extrusion force to the upper plate so as to obtain a heat insulation cover blank;
s5, processing of a heat shield finished product: and (5) drawing and forming the heat shield blank obtained in the step (S4), cutting edges of the heat shield blank, leveling and laminating the edges to form a whole, and thus obtaining a finished heat shield.
Preferably, the raw materials of the intermediate layer heat-insulating material in the step S1 include, by weight, 20-40 parts of composite bentonite filler, 5-10 parts of activated carbon, 5-10 parts of composite aerogel filler, 20-30 parts of heat-insulating composite fiber, and 5-10 parts of hot-melt adhesive.
Preferably, the raw materials of the interlayer heat insulating material in the step S1 include, by weight, 30 parts of composite bentonite filler, 7 parts of activated carbon, 7 parts of composite aerogel filler, 25 parts of heat insulating composite fiber, and 7 parts of hot melt adhesive.
Preferably, the raw materials of the interlayer heat insulating material in the step S1 include, by weight, 20 parts of composite bentonite filler, 5 parts of activated carbon, 5 parts of composite aerogel filler, 20 parts of heat insulating composite fiber, and 5 parts of hot melt adhesive.
Preferably, the raw materials of the intermediate layer heat insulating material in the step S1 include, by weight, 40 parts of composite bentonite filler, 10 parts of activated carbon, 10 parts of composite aerogel filler, 30 parts of heat insulating composite fiber, and 10 parts of hot melt adhesive.
Preferably, in step S1, the composite bentonite filler is any combination of two or more of sodium bentonite, potassium bentonite, calcium bentonite or sodium potassium calcium bentonite.
Preferably, the composite aerogel filler in step S1 is any combination of two or more of silica aerogel, titania aerogel, alumina aerogel, iron oxide aerogel, copper oxide aerogel or zirconia aerogel.
Preferably, the insulation composite fiber in step S1 is any combination of two or more of ceramic fiber, zirconium crystal fiber or high-alumina fiber.
Preferably, the hot melt adhesive in step S1 is any combination of two or more of polyurethane, polystyrene or polyacrylate.
(III) advantageous effects
The invention provides a heat shield wrinkle-preventing stamping process. Compared with the prior art, the method has the following beneficial effects: the heat shield anti-wrinkle stamping process specifically comprises the following steps: s1, compounding of the intermediate layer heat insulation material: firstly, respectively measuring the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive in required weight parts by using proportioning equipment; s2, preparing the intermediate layer heat insulation material: sequentially adding the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive weighed in the step S1 into a mixing and stirring device, and mixing and stirring for 1-2h under the conditions that the temperature is 200-; s3, processing of the metal plate: respectively carrying out cutting, polishing, deburring and cleaning treatment on the required metal plate blank by machining equipment to obtain the required metal plate; s4, coating: coating the heat insulation material slurry prepared in the step S2 on one metal plate by coating equipment, pressing the other metal plate with the same size on the heat insulation material after coating, and uniformly spreading the heat insulation material between the two plates by using flat pressing equipment to apply 2-3Mpa of extrusion force to the upper plate so as to obtain a heat insulation cover blank; s5, processing of a heat shield finished product: the heat shield blank obtained in the step S4 is drawn and molded, the heat shield blank is trimmed, the edges are leveled and overlapped into a whole, and a heat shield finished product can be prepared.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the embodiment of the present invention provides three technical solutions: a thermal shield wrinkle-preventing stamping process specifically comprises the following embodiments:
example 1
S1, compounding of the intermediate layer heat insulation material: firstly, respectively measuring the required weight parts of composite bentonite filler, active carbon, composite aerogel filler, heat-insulating composite fiber and hot-melt adhesive by using proportioning equipment, wherein the raw materials of the interlayer heat-insulating material comprise 30 parts of composite bentonite filler, 7 parts of active carbon, 7 parts of composite aerogel filler, 25 parts of heat-insulating composite fiber and 7 parts of hot-melt adhesive according to the weight parts, the composite bentonite filler is sodium bentonite and potassium bentonite, the composite aerogel filler is a composition of silica aerogel, titanium dioxide aerogel, alumina aerogel, ferric oxide aerogel, copper oxide aerogel and zirconia aerogel, the heat-insulating composite fiber is a composition of ceramic fiber, zirconium crystal fiber and high-aluminum fiber, and the hot-melt adhesive is a composition of polyurethane, polystyrene and polyacrylate;
s2, preparing the intermediate layer heat insulation material: sequentially adding the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive weighed in the step S1 into a mixing and stirring device, mixing and stirring for 1.5 hours at the temperature of 250 ℃ and the rotating speed of 700r/min, and mixing the raw materials into slurry to obtain heat-insulating material slurry;
s3, processing of the metal plate: respectively carrying out cutting, polishing, deburring and cleaning treatment on the required metal plate blank by machining equipment to obtain the required metal plate;
s4, coating: coating the heat insulation material slurry prepared in the step S2 on one metal plate by coating equipment, pressing the other metal plate with the same size on the heat insulation material after coating, and uniformly spreading the heat insulation material between the two plates by using flat pressing equipment to apply an extrusion force of 2.5Mpa to the upper plate so as to obtain a heat insulation cover blank;
s5, processing of a heat shield finished product: and (5) stamping and drawing the heat shield blank obtained in the step (S4) for forming, cutting edges of the heat shield blank, leveling and laminating the edges to form a whole, and thus obtaining a finished heat shield.
Example 2
S1, compounding of the intermediate layer heat insulation material: firstly, respectively measuring required parts by weight of composite bentonite filler, active carbon, composite aerogel filler, heat-insulating composite fiber and hot-melt adhesive by using a batching device, wherein the raw materials of the interlayer heat-insulating material comprise 20 parts of composite bentonite filler, 5 parts of active carbon, 5 parts of composite aerogel filler, 20 parts of heat-insulating composite fiber and 5 parts of hot-melt adhesive according to the parts by weight, the composite bentonite filler is a composition of sodium bentonite and potassium bentonite, the composite aerogel filler is a composition of silica aerogel, titanium dioxide aerogel and alumina aerogel, the heat-insulating composite fiber is a composition of ceramic fiber and zirconium crystal fiber, and the hot-melt adhesive is a composition of polyurethane and polystyrene;
s2, preparing the intermediate layer heat insulation material: sequentially adding the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive weighed in the step S1 into a mixing and stirring device, mixing and stirring for 1h under the conditions that the temperature is 200 ℃ and the rotating speed is 600r/min, and mixing the raw materials into slurry to obtain heat-insulating material slurry;
s3, processing of the metal plate: respectively carrying out cutting, polishing, deburring and cleaning treatment on the required metal plate blank by machining equipment to obtain the required metal plate;
s4, coating: coating the heat insulation material slurry prepared in the step S2 on one metal plate by coating equipment, pressing the other metal plate with the same size on the heat insulation material after coating, and uniformly spreading the heat insulation material between the two plates by using flat pressing equipment to apply 2Mpa of extrusion force to the upper plate so as to obtain a heat insulation cover blank;
s5, processing of a heat shield finished product: and (5) stamping and drawing the heat shield blank obtained in the step (S4) for forming, cutting edges of the heat shield blank, leveling and laminating the edges to form a whole, and thus obtaining a finished heat shield.
Example 3
S1, compounding of the intermediate layer heat insulation material: firstly, respectively measuring composite bentonite filler, active carbon, composite aerogel filler, heat-insulating composite fiber and hot-melt adhesive in required weight parts by using a batching device, wherein the raw material of the interlayer heat-insulating material comprises 40 parts of composite bentonite filler, 10 parts of active carbon, 10 parts of composite aerogel filler, 30 parts of heat-insulating composite fiber and 10 parts of hot-melt adhesive in parts by weight, the composite bentonite filler is a composition of calcium bentonite and sodium potassium calcium bentonite, the composite aerogel filler is a composition of iron oxide aerogel, copper oxide aerogel and zirconium oxide aerogel, the heat-insulating composite fiber is a composition of zirconium crystal fiber and high-aluminum fiber, and the hot-melt adhesive is a composition of polystyrene and polyacrylate;
s2, preparing the intermediate layer heat insulation material: sequentially adding the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive weighed in the step S1 into a mixing and stirring device, mixing and stirring for 2 hours at the temperature of 300 ℃ and the rotating speed of 800r/min, and mixing the raw materials into slurry to obtain heat-insulating material slurry;
s3, processing of the metal plate: respectively carrying out cutting, polishing, deburring and cleaning treatment on the required metal plate blank by machining equipment to obtain the required metal plate;
s4, coating: coating the heat insulation material slurry prepared in the step S2 on one metal plate by coating equipment, pressing the other metal plate with the same size on the heat insulation material after coating, and uniformly spreading the heat insulation material between the two plates by using flat pressing equipment to apply 3Mpa extrusion force to the upper plate so as to obtain a heat insulation cover blank;
s5, processing of a heat shield finished product: and (5) stamping and drawing the heat shield blank obtained in the step (S4) for forming, cutting edges of the heat shield blank, leveling and laminating the edges to form a whole, and thus obtaining a finished heat shield.
In conclusion, the invention can avoid wrinkles caused by relative sliding by increasing the adhesive force between the fiber heat-insulating material and the two layers of metal plates, well achieve the purpose of preventing wrinkles by large-radian stamping, not only can be suitable for small-radian stamping, but also can not realize good wrinkle-preventing effect for large-radian stamping, thereby being greatly convenient for people to use.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a fold stamping process is prevented to heat exchanger which characterized in that: the method specifically comprises the following steps:
s1, compounding of the intermediate layer heat insulation material: firstly, respectively measuring the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive in required weight parts by using proportioning equipment;
s2, preparing the intermediate layer heat insulation material: sequentially adding the composite bentonite filler, the activated carbon, the composite aerogel filler, the heat-insulating composite fiber and the hot-melt adhesive weighed in the step S1 into a mixing and stirring device, and mixing and stirring for 1-2h under the conditions that the temperature is 200-;
s3, processing of the metal plate: respectively carrying out cutting, polishing, deburring and cleaning treatment on the required metal plate blank by machining equipment to obtain the required metal plate;
s4, coating: coating the heat insulation material slurry prepared in the step S2 on one metal plate by coating equipment, pressing the other metal plate with the same size on the heat insulation material after coating, and uniformly spreading the heat insulation material between the two plates by using flat pressing equipment to apply 2-3Mpa of extrusion force to the upper plate so as to obtain a heat insulation cover blank;
s5, processing of a heat shield finished product: and (5) stamping and drawing the heat shield blank obtained in the step (S4) for forming, cutting edges of the heat shield blank, leveling and laminating the edges to form a whole, and thus obtaining a finished heat shield.
2. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the raw materials of the intermediate layer heat-insulating material in the step S1 comprise, by weight, 20-40 parts of composite bentonite filler, 5-10 parts of activated carbon, 5-10 parts of composite aerogel filler, 20-30 parts of heat-insulating composite fiber and 5-10 parts of hot-melt adhesive.
3. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the raw materials of the intermediate layer heat-insulating material in the step S1 comprise, by weight, 30 parts of composite bentonite filler, 7 parts of activated carbon, 7 parts of composite aerogel filler, 25 parts of heat-insulating composite fiber and 7 parts of hot-melt adhesive.
4. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the raw materials of the intermediate layer heat-insulating material in the step S1 comprise, by weight, 20 parts of composite bentonite filler, 5 parts of activated carbon, 5 parts of composite aerogel filler, 20 parts of heat-insulating composite fiber and 5 parts of hot-melt adhesive.
5. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the raw materials of the intermediate layer heat-insulating material in the step S1 comprise, by weight, 40 parts of composite bentonite filler, 10 parts of activated carbon, 10 parts of composite aerogel filler, 30 parts of heat-insulating composite fiber and 10 parts of hot-melt adhesive.
6. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the composite bentonite filler in the step S1 is any combination of two or more of sodium bentonite, potassium bentonite, calcium bentonite or sodium potassium calcium bentonite.
7. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the composite aerogel filler in the step S1 is any combination of two or more of silica aerogel, titania aerogel, alumina aerogel, iron oxide aerogel, copper oxide aerogel or zirconia aerogel.
8. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the insulation composite fiber in the step S1 is any combination of two or more of ceramic fiber, zirconium crystal fiber or high-alumina fiber.
9. The heat shield wrinkle-preventing stamping process according to claim 1, wherein: the hot melt adhesive in step S1 is any combination of two or more of polyurethane, polystyrene, or polyacrylate.
CN202111300681.XA 2021-11-04 2021-11-04 Thermal shield wrinkle-preventing stamping process Pending CN114130880A (en)

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WO1989011985A1 (en) * 1988-06-01 1989-12-14 Agfk, Ag Für Kunststoffverarbeitung Thermal shield
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CN106194378A (en) * 2016-09-30 2016-12-07 长春超维科技产业有限责任公司 A kind of Novel exhaust manifold heat shield and manufacture method thereof
CN106571433A (en) * 2016-11-03 2017-04-19 芜湖航达网业有限公司 Preparation technology of economic storage battery heat shield
CN106784414A (en) * 2016-11-03 2017-05-31 芜湖航达网业有限公司 A kind of preparation technology of storage battery heat shield
CN109968757A (en) * 2019-04-22 2019-07-05 中国人民解放军国防科技大学 Ablation-resistant light heat-proof heat-insulation integrated composite material and preparation method thereof
CN111823681A (en) * 2020-07-13 2020-10-27 巩义市泛锐熠辉复合材料有限公司 Heat-insulation composite board and preparation method thereof
CN111844996A (en) * 2020-07-07 2020-10-30 巩义市泛锐熠辉复合材料有限公司 Sandwich composite board and preparation method thereof
CN111873564A (en) * 2020-07-13 2020-11-03 巩义市泛锐熠辉复合材料有限公司 Heat insulation board and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1989011985A1 (en) * 1988-06-01 1989-12-14 Agfk, Ag Für Kunststoffverarbeitung Thermal shield
EP1006023A2 (en) * 1998-11-30 2000-06-07 AAW Italia S.p.a. Heat shield for motor-vehicles
KR20110138761A (en) * 2010-06-22 2011-12-28 (주)한국록셀보드 Heat-insulating composite board, manufacturing method thereof and constructing method for heat-insulating using the same
CN202789054U (en) * 2012-09-19 2013-03-13 东风汽车公司 Exhaust manifold thermal protection shield
CN104553108A (en) * 2013-10-22 2015-04-29 中国石油化工股份有限公司 Antiseptic thermal-insulation wear-resisting composite coating and pipeline
CN204436554U (en) * 2015-01-08 2015-07-01 韩辉戈 Engine exhaust manifold thermal shield
CN205277570U (en) * 2016-01-15 2016-06-01 浙江方圆机电设备制造有限公司 Engine heat insulation hood
CN105798195A (en) * 2016-02-04 2016-07-27 重庆祥吉机械制造有限公司 Heat shield anti-wrinkling stamping process
CN106194378A (en) * 2016-09-30 2016-12-07 长春超维科技产业有限责任公司 A kind of Novel exhaust manifold heat shield and manufacture method thereof
CN106571433A (en) * 2016-11-03 2017-04-19 芜湖航达网业有限公司 Preparation technology of economic storage battery heat shield
CN106784414A (en) * 2016-11-03 2017-05-31 芜湖航达网业有限公司 A kind of preparation technology of storage battery heat shield
CN109968757A (en) * 2019-04-22 2019-07-05 中国人民解放军国防科技大学 Ablation-resistant light heat-proof heat-insulation integrated composite material and preparation method thereof
CN111844996A (en) * 2020-07-07 2020-10-30 巩义市泛锐熠辉复合材料有限公司 Sandwich composite board and preparation method thereof
CN111823681A (en) * 2020-07-13 2020-10-27 巩义市泛锐熠辉复合材料有限公司 Heat-insulation composite board and preparation method thereof
CN111873564A (en) * 2020-07-13 2020-11-03 巩义市泛锐熠辉复合材料有限公司 Heat insulation board and preparation method thereof

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