Disclosure of Invention
Aiming at the technical problems existing in the prior art, the invention provides a virus-exclusion composite chromatography medium and a preparation method thereof.
The invention adopts the following technical scheme to realize the technical purposes:
The invention provides a virus-exclusion composite chromatography medium, which comprises microspheres and functional ligands on the surfaces of the microspheres, wherein the functional ligands are amino groups and octyl groups which are coupled after being activated by allyl glycidyl ether, and the structural composition of the chromatography medium is as follows:
the exclusion limit of the microsphere is 10 KD-1000 KD.
The separation principle of the virus-exclusion composite chromatography medium is as follows: when a virus sample passes through the microsphere with a specific exclusion limit, the virus cannot enter the microsphere, and can only flow out from the flowing-through liquid between the gaps of the microsphere, the virus flowing-through liquid is collected, meanwhile, various impurities in the virus sample enter the microsphere, the impurities are adsorbed in the inner pore diameter of the microsphere through the amino, octyl and the like in the microsphere and the hydrophobic effect, the impurities can be continuously loaded to tens times or even tens times of the column volume of the chromatographic medium, and finally the adsorbed impurities are eluted by using 1M NaOH and 30% isopropanol. The virus-exclusion composite chromatographic medium has high recovery rate of virus because the virus is not adsorbed, and simultaneously, the impurity is adsorbed by multiple functions, the protein removal rate is higher, and a virus sample with very high purity and yield can be obtained by one-step purification. The specific combination principle is three: firstly, molecular sieve function, according to the size of virus and impurity, virus enters the gap between the outside of microsphere and flows out, and impurity enters the aperture of microsphere interior; secondly, the ionic action of the amino group, because the amino group has positive charges, the impurities with negative charges can be adsorbed on ligands of the inner pore diameter of the microsphere by combining with the negative charges on the surfaces of the impurities in the virus sample; thirdly, the hydrophobic effect of octyl, through combining with the hydrophobic property of the impurities in the virus sample, the impurities in the virus in a larger range are adsorbed on the ligand of the inner pore diameter of the microsphere. The protein removal rate of the virus-exclusion composite chromatographic medium provided by the invention can reach more than 46%, and the virus recovery rate can reach more than 87%.
As an embodiment of the present invention, the microsphere is selected from one or more of agarose microsphere, dextran microsphere, cellulose microsphere, polystyrene microsphere, and polymethacrylate microsphere. Such as Focurose microspheres from the wuhan sink research organism, with a microsphere exclusion limit of 10-1000KD.
The invention also provides a preparation method of the virus-exclusion composite chromatographic medium, which comprises the following steps:
s1, activating the microspheres with allyl glycerol ether under alkaline conditions to obtain glycerol ether activated microspheres;
S2, brominating the glyceryl ether activated microspheres with bromine water to obtain brominated microspheres;
s3, adding the brominated microspheres and n-octylamine to react, thus obtaining the product.
The invention obtains the microsphere containing allyl through ring opening reaction with epoxy group of allyl glycidyl ether under alkaline condition to the hydroxyl of the specific exclusion limit microsphere, then obtains the microsphere with halogenated hydrocarbon at the end through addition reaction of simple substance bromine, finally obtains the virus exclusion composite chromatography medium containing ionic group amino and hydrophobic group octyl through addition reaction with n-octylamine, the preparation principle is as follows:
s1, a chemical reaction process of the glycerol ether activated microsphere:
S2, a chemical reaction process of bromination of glycerol ether microspheres:
s3, the chemical reaction process of the brominated microsphere and n-octylamine:
In one embodiment of the present invention, the mass ratio of the microsphere to the allyl glycerol ether in step S1 is: 1:0.01 to 1:0.5, preferably 1:0.05 to 1:0.2.
In one embodiment of the present invention, the conditions for the activation of step S1 are: the temperature is 20-60 ℃.
In one embodiment of the present invention, the mass ratio of the glycerol ether activated microsphere to the bromine water in step S2 is: 1:0.01 to 1:0.2, preferably 1:0.01 to 1:0.05.
In one embodiment of the present invention, the bromination conditions of step S2 are: the temperature is 20-60 ℃.
In one embodiment of the present invention, the mass ratio of the brominated microsphere to n-octylamine in step S3 is: 1:0.001 to 1:0.2, preferably 1:0.001 to 1:0.05.
In one embodiment of the present invention, the conditions of the addition reaction in step S3 are: the pH value is 9-11, and the temperature is 20-60 ℃.
The virus-exclusion composite chromatographic medium provided by the invention has the following advantages:
(1) The method has strong applicability, can be suitable for the separation and purification of whole viruses, virus-like particles and the like, has no adsorption and influence on the viruses because the viruses cannot enter the microspheres, has almost no influence on the titer and activity of the viruses, and has broad-spectrum adsorption effect on proteins and other impurities in virus samples;
(2) The product has higher separation and purification efficiency and better purification effect, integrates gel filtration, ion exchange and hydrophobic chromatography, viruses pass through the specific exclusion limit of the microspheres and flow through gaps among the microspheres, impurities are adsorbed on a chromatographic medium through the combined action of ions and hydrophobic ligands, the sample loading volume can be tens of times as well, the purification efficiency is improved by hundreds of times compared with the purification efficiency of the traditional gel filtration chromatographic medium, and the multiple actions of the ligands on the impurities are improved, so that the protein removal rate and the virus recovery rate in virus flow through liquid are improved;
(3) The industrial application cost of the product is lower, the industrial separation and purification production time can be shortened to be within 8 hours due to the improvement of the purification efficiency, the investment of equipment and chromatographic media in production is reduced by a plurality of times, and the investment of millions to tens of millions of cost can be saved.
Detailed Description
The present invention will be described in further detail with reference to specific examples so as to more clearly understand the present invention by those skilled in the art.
The following examples are given by way of illustration of the invention and are not intended to limit the scope of the invention. All other embodiments obtained by those skilled in the art without creative efforts are within the protection scope of the present invention based on the specific embodiments of the present invention.
In the examples of the present invention, all raw material components are commercially available products well known to those skilled in the art unless specified otherwise; in the embodiments of the present invention, unless specifically indicated, all technical means used are conventional means well known to those skilled in the art.
The invention provides a preparation method of a virus-exclusion composite chromatographic medium, which comprises the following steps:
(1) Adding the microspheres into a three-neck flask, adding purified water with the mass of about 1/5 of the microspheres, stirring, adding allyl glycerol ether, ensuring that the mass ratio of the microspheres to the allyl glycerol ether is 1:0.01-1:0.5, simultaneously adding sodium hydroxide, ensuring that the solution is alkaline, controlling the temperature between 20 and 60 ℃, controlling the stirring rotation speed between 200 and 500rpm/min, and reacting for 16 to 24 hours to obtain glycerol ether activated microspheres;
(2) Vacuum filtering and cleaning the obtained glyceryl ether activated microsphere with purified water with the volume of 10 times, adding the purified water with the mass of about 1/5 of that of the glyceryl ether activated microsphere into a new three-neck flask, stirring, adding bromine water to ensure that the mass ratio of the glyceryl ether activated microsphere to the bromine water is 1:0.01-1:0.2, controlling the temperature to be 20-60 ℃, controlling the stirring rotation speed to be 200-500 rpm/min, and reacting for 10-60 min;
(3) Then adding sodium formate to ensure that the mass ratio of the sodium formate to the glycerol ether activated microsphere is 1:0.01-0.2, controlling the temperature to be 20-60 ℃, and reacting for 10-60 min at the stirring speed of 200-500 rpm/min to obtain brominated microspheres;
(4) The brominated microspheres are filtered and washed by vacuum with 10 times of purified water, then are added into another new three-neck flask, purified water with the mass of about 1/5 of the mass of the brominated microspheres is added for stirring, then n-octylamine is added to ensure that the mass ratio of the brominated microspheres to the n-octylamine is 1:0.001-1:0.2, meanwhile, the pH is regulated to 9-11, the temperature is controlled to be 20-60 ℃, the stirring rotation speed is controlled to be 200-500 rpm/min, the reaction is carried out for 16-24 h, and then the purified water with the volume of 10 times is used for vacuum filtration and washing, thus obtaining the virus-elimination composite chromatographic medium.
Example 1
The embodiment provides a preparation method of a virus-exclusion composite chromatographic medium, which comprises the following steps:
(1) Weighing 500g Focurose microspheres, adding the microspheres into a 1000mL three-neck flask, and then adding 100g of pure water and stirring;
(2) 25g of allyl glycerol ether is weighed and added into the three-neck flask, 100g of sodium hydroxide is added at the same time, the pH value is more than 7, the temperature is controlled at 30 ℃, the stirring speed is 300rpm/min, and the stirring is carried out for 24 hours;
(3) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain glycerol ether activated microspheres;
(4) Weighing 500g of glycerol ether activated microspheres, adding the microspheres into a 100mL three-necked flask, and then adding 100g of pure water and stirring;
(5) Weighing 20g of bromine water, adding the bromine water into the three-neck flask in the step (4), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(6) Weighing 5g of sodium formate, adding the sodium formate into the three-neck flask in the step (5), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(7) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain brominated microspheres;
(8) Weighing 500g of brominated microspheres, adding the brominated microspheres into a 1000mL three-necked flask, and then adding 100g of pure water and stirring;
(9) Weighing 2g of n-octylamine, adding into the three-neck flask in the step (8), regulating the pH to 10.0, controlling the temperature in a water bath kettle to be 30 ℃, stirring at 300rpm/min, and stirring for 24 hours;
(10) Vacuum filtering and cleaning with 10 times of purified water, sampling and detecting chloride ion load and BSA protein load, and the results are shown in Table 1;
(11) And (5) loading a column, purifying a rabies virus sample, and verifying the protein removal rate and the virus recovery rate.
The embodiment also provides a method for separating and purifying rabies virus samples by utilizing the virus-exclusion composite chromatography medium, which comprises the following specific steps:
a. preassembling 1mL preassembled column;
b. buffer solution:
Balancing solution: 20mM PB,0.15M NaCl,pH7.35;
Eluent: 30% isopropanol, 1M NaOH;
the solution was prepared and filtered through a 0.45um aqueous filter.
C. Sample pretreatment
The pH of the original sample was measured to be 7.31 (25 ℃ C.) and the conductivity was measured to be 12.45ms/cm, and the sample was filtered through a 0.45 μm filter before loading.
D. the purification process comprises the following steps: the loading flow rate during purification was 0.33mL/min.
E. The protein removal rate and the virus recovery rate are detected, the result of the virus protein removal rate is shown in table 3, the result of the virus recovery rate is shown in table 4, and the rabies virus sample purification map is shown in fig. 1.
Example 2
The embodiment provides a preparation method of a virus-exclusion composite chromatographic medium, which comprises the following steps:
(1) Weighing 500g Focurose microspheres, adding the microspheres into a 1000mL three-neck flask, and then adding 100g of pure water and stirring;
(2) Weighing 100g of allyl glycerol ether, adding 100g of sodium hydroxide into the three-neck flask, measuring pH to be more than 7, controlling the temperature to be 30 ℃, stirring at 300rpm, and stirring for 24 hours;
(3) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain glycerol ether activated microspheres;
(4) Weighing 500g of glycerol ether activated microspheres, adding the microspheres into a 100mL three-necked flask, and then adding 100g of pure water and stirring;
(5) Weighing 20g of bromine water, adding the bromine water into the three-neck flask in the step (4), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(6) Weighing 5g of sodium formate, adding the sodium formate into the three-neck flask in the step (5), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(7) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain brominated microspheres;
(8) Weighing 500g of brominated microspheres, adding the brominated microspheres into a 1000mL three-necked flask, and then adding 100g of pure water and stirring;
(9) Weighing 10g of n-octylamine, adding into the three-neck flask in the step (8), regulating the pH to 9-11, controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 24 hours;
(10) The microspheres were washed with 10 volumes of purified water by vacuum filtration and sampled for chloride ion loading and BSA protein loading, the results are shown in table 1;
(11) And (5) loading a column, purifying a rabies virus sample, and verifying the protein removal rate and the virus recovery rate.
The embodiment also provides a method for separating and purifying rabies virus samples by utilizing the virus-exclusion composite chromatography medium, which comprises the following specific steps:
a. preassembling 1mL preassembled column;
b. buffer solution:
Balancing solution: 20mM PB,0.15M NaCl,pH7.35;
Eluent: 30% isopropanol, 1M NaOH;
the solution was prepared and filtered through a 0.45um aqueous filter.
C. Sample pretreatment
The pH of the original sample was measured to be 7.31 (25 ℃ C.) and the conductivity was measured to be 12.45ms/cm, and the sample was filtered through a 0.45 μm filter before loading.
D. the purification process comprises the following steps: the loading flow rate during purification was 0.33mL/min.
E. The protein removal rate and the virus recovery rate are detected, the result of the virus protein removal rate is shown in table 3, the result of the virus recovery rate is shown in table 4, and the rabies virus sample purification map is shown in fig. 2.
Example 3
The embodiment provides a preparation method of a virus-exclusion composite chromatographic medium, which comprises the following steps:
(1) Weighing 500g Focurose microspheres, adding the microspheres into a 1000mL three-neck flask, and then adding 100g of pure water and stirring;
(2) 25g of allyl glycerol ether is weighed and added into the three-neck flask, 100g of sodium hydroxide is added at the same time, the pH value is more than 7, the temperature is controlled at 30 ℃, the stirring rotation speed is 300rpm, and the stirring is carried out for 24 hours;
(3) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain glycerol ether activated microspheres;
(4) Weighing 500g of glycerol ether activated microspheres, adding the microspheres into a 100mL three-necked flask, and then adding 100g of pure water and stirring;
(5) Weighing 20g of bromine water, adding the bromine water into the three-neck flask in the step (4), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(6) Weighing 5g of sodium formate, adding the sodium formate into the three-neck flask in the step (5), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(7) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain brominated microspheres;
(8) Weighing 500g of brominated microspheres, adding the brominated microspheres into a 1000mL three-necked flask, and then adding 100g of pure water and stirring;
(9) Weighing 10g of n-octylamine, adding into the three-neck flask in the step (8), regulating the pH to 9-11, controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 24 hours;
(10) The microspheres were washed with 10 volumes of purified water by vacuum filtration and sampled for chloride ion loading and BSA protein loading, the results are shown in table 1;
(11) And (5) loading a column, purifying a rabies virus sample, and verifying the protein removal rate and the virus recovery rate.
The embodiment also provides a method for separating and purifying rabies virus samples by utilizing the virus-exclusion composite chromatography medium, which comprises the following specific steps:
a. preassembling 1mL preassembled column;
b. buffer solution:
Balancing solution: 20mM PB,0.15M NaCl,pH7.35;
Eluent: 30% isopropanol, 1M NaOH;
the solution was prepared and filtered through a 0.45um aqueous filter.
C. Sample pretreatment
The pH of the original sample was measured to be 7.31 (25 ℃ C.) and the conductivity was measured to be 12.45ms/cm, and the sample was filtered through a 0.45 μm filter before loading.
D. the purification process comprises the following steps: the loading flow rate during purification was 0.33mL/min.
E. the protein removal rate and the virus recovery rate are detected, the result of the virus protein removal rate is shown in table 3, the result of the virus recovery rate is shown in table 4, and the rabies virus sample purification map is shown in fig. 3.
Comparative example 1
The comparative example provides a preparation method of a virus-exclusion composite chromatographic medium, which comprises the following steps:
(1) Weighing 500g Focurose microspheres, adding the microspheres into a 1000mL three-neck flask, and then adding 100g of pure water and stirring;
(2) 25g of allyl glycerol ether is weighed and added into the three-neck flask, 100g of sodium hydroxide is added at the same time, the pH value is more than 7, the temperature is controlled at 30 ℃, the stirring rotation speed is 300rpm, and the stirring is carried out for 24 hours;
(3) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain glycerol ether activated microspheres;
(4) Weighing 500g of glycerol ether activated microspheres, adding the microspheres into a 100mL three-necked flask, and then adding 100g of pure water and stirring;
(5) Weighing 20g of bromine water, adding the bromine water into the three-neck flask in the step (4), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(6) Weighing 5g of sodium formate, adding the sodium formate into the three-neck flask in the step (5), controlling the temperature in a water bath kettle at 30 ℃, stirring at 300rpm/min, and stirring for 30min;
(7) Vacuum filtering and cleaning the microspheres with purified water with the volume of 10 times to obtain brominated microspheres;
(8) Weighing 500g of brominated microspheres, adding the brominated microspheres into a 1000mL three-necked flask, and then adding 100g of pure water and stirring;
(9) Weighing 10g N-benzyl-N-methylethanolamine, adding into the three-neck flask in the step (8), regulating the pH to 9-11, controlling the temperature in a water bath kettle at 3 ℃, stirring at 300rpm/min, and stirring for 24 hours;
(10) The microspheres were washed with 10 volumes of purified water by vacuum filtration and sampled for chloride ion loading and BSA protein loading, the results are shown in table 1;
(11) And (5) loading a column, purifying a rabies virus sample, and verifying the protein removal rate and the virus recovery rate.
The comparative example also provides a method for separating and purifying rabies virus samples by utilizing the virus-exclusion composite chromatography medium, which comprises the following specific steps:
a. preassembling 1mL preassembled column;
b. buffer solution:
Balancing solution: 20mM PB,0.15M NaCl,pH7.35;
Eluent: 30% isopropanol, 1M NaOH;
the solution was prepared and filtered through a 0.45um aqueous filter.
C. Sample pretreatment
The pH of the original sample was measured to be 7.31 (25 ℃ C.) and the conductivity was measured to be 12.45ms/cm, and the sample was filtered through a 0.45 μm filter before loading.
D. the purification process comprises the following steps: the loading flow rate during purification was 0.33mL/min.
E. The protein removal rate and the virus recovery rate are detected, the result of the virus protein removal rate is shown in table 3, the result of the virus recovery rate is shown in table 4, and the rabies virus sample purification map is shown in fig. 4.
Analysis of results:
(1) The results of the detection of chloride ion loading and BSA protein loading of the virus-exclusion composite chromatography media prepared in examples 1 to 3 and comparative example 1 are shown in table 1 below:
table 1 chloride ion loading and BSA protein loading of the chromatographic media prepared in examples and comparative examples
(2) The results of the standard curve of BSA protein are shown in Table 2 below, and the results of the protein removal rates of the virus-exclusion composite chromatographic medium separation and purification of rabies vaccine viruses prepared in examples 1 to 3 and comparative example 1 are shown in Table 3 below:
TABLE 2 BSA protein standard curve detection results
The standard curve for the BSA protein was: y=0.0004x+0.5348, r 2 = 0.9934.
TABLE 3 protein removal Rate of purified rabies vaccine virus by separation of chromatography media prepared in examples and comparative examples
Remarks: protein removal = 1- [ M (flow through)/M (stock solution) ]%100%
(3) The results of virus recovery for separating and purifying rabies vaccine virus using the virus-exclusion composite chromatography medium prepared in examples 1 to 3 and comparative example 1 are shown in table 4 below:
TABLE 4 recovery of virus from purified rabies vaccine virus by chromatography medium prepared in examples and comparative examples
Remarks: without standard, virus recovery = OD 450 (flow through)/OD 450( stock) ×100% of the total
From the results, the invention obtains the microsphere containing allyl through ring opening reaction of hydroxyl of the specific exclusion limit microsphere and epoxy of allyl glycidyl ether, obtains the microsphere with halogenated hydrocarbon at the end through addition reaction of simple substance bromine, and finally obtains the virus exclusion composite chromatographic medium containing ionic group amino and hydrophobic group octyl through addition reaction of n-octylamine.
It should be noted that the above examples are only for further illustrating and describing the technical solution of the present invention, and are not intended to limit the technical solution of the present invention, and the method of the present invention is only a preferred embodiment and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.