CN114111207B - Installation method based on modularization of refrigerator electrical appliance box - Google Patents
Installation method based on modularization of refrigerator electrical appliance box Download PDFInfo
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- CN114111207B CN114111207B CN202111453838.2A CN202111453838A CN114111207B CN 114111207 B CN114111207 B CN 114111207B CN 202111453838 A CN202111453838 A CN 202111453838A CN 114111207 B CN114111207 B CN 114111207B
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- refrigerator
- box
- appliance box
- bottom plate
- assembly
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D29/00—Arrangement or mounting of control or safety devices
- F25D29/006—Safety devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Abstract
The invention discloses an installation method based on modularization of an electric appliance box of a refrigerator, and relates to the technical field of production and manufacturing of the refrigerator. The invention comprises the following steps: firstly, a lining box assembly is adhered to a support in advance through lining box sealing sponge according to the direction, and then the adhered support is assembled on a bottom plate assembly; mounting a bottom plate assembly provided with a lining box assembly and a support on a refrigerator body; secondly, performing foaming operation on the refrigerator body; step three, wiring the refrigerator electrical box which is modularly installed in advance; and step four, clamping the refrigerator electrical appliance box in the lining box assembly. According to the invention, the refrigerator electrical box is modularly installed in advance and the bottom plate assembly is assembled in advance, namely the bottom plate assembly and the refrigerator electrical box can be separately and simultaneously preassembled, so that the refrigerator electrical box has the advantages of reducing the one-way length in a refrigerator production line, shortening the working procedures, improving the production efficiency and reducing the labor cost.
Description
Technical Field
The invention belongs to the technical field of refrigerator production and manufacturing, and particularly relates to an installation method based on modularization of an electric appliance box of a refrigerator.
Background
At present, the existing installation structure of the refrigerator electrical box is as follows: after sealing sponge is assembled on the mounting surface of the electric appliance box base, the electric appliance box base is fixed on a box body by adopting a buckle or a screw, a plurality of joints of a box body wiring harness are arranged along the edge of a cavity body of the electric appliance box base after penetrating through a wiring hole of the electric appliance box base, then the wiring harness is fixed by adopting an adhesive tape, and the wiring hole is sealed by adopting the sealing sponge; after the electric appliance box base is assembled, the box body starts to foam, and after foaming, an operator tears off the adhesive tape for fixing the wiring harness; after the adhesive tape is torn off, a control plate is assembled, and the control plate adopts a structure of connecting two buckles and two screws; after the control panel is installed, an operator starts inserting the wiring harness terminals, and after the terminals are inserted, the multi-strand wires are arranged and separated for bundling, so that the separation of electric components and strong and weak electricity of the control panel is prevented from being influenced; and arranging the wire harness and then assembling an electrical box cover, wherein the electrical box cover adopts a structure of connecting a plurality of buckles and two screws.
Wherein, the refrigerator mostly adopts the streamlined production, and current refrigerator electrical apparatus box module assembly mode roughly as follows: the electric appliance box seat mounting surface is wrapped with sealing sponge, is assembled with an electric appliance box seat, is threaded with a box wire harness, is wrapped with a sponge sealing wire passing hole, is arranged with the wire harness, is fixed with a tape, is foamed with a box body, is torn by hand, is arranged with a control panel, is inserted into a control panel, is arranged with the wire harness, is assembled with an electric appliance box cover, and comprises nine working procedures of foaming with the box body, wherein at least 8 people are needed when no foaming with the box body is contained.
The existing electric appliance box module assembly has the problems of long working procedure, complex process, low production efficiency, high labor cost and the like. Because of the electrical apparatus box is at top or back, the compressor connecting wire needs to prolong by a wide margin, directly increases product cost, is unfavorable for promoting product competitiveness.
Therefore, the invention designs an installation method based on modularization of the refrigerator electric appliance box.
Disclosure of Invention
The invention aims to provide an installation method based on the modularization of a refrigerator electric appliance box, which has the advantages of reducing the one-way length in a refrigerator production line, shortening the working procedure, improving the production efficiency and reducing the labor cost by the way of modularly installing the refrigerator electric appliance box in advance and pre-assembling a bottom plate component, namely, the bottom plate component and the refrigerator electric appliance box can be separately and simultaneously pre-installed, and solves the problems of long indicated working procedure, complex process, low production efficiency, high labor cost and the like.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an installation method based on modularization of an electric appliance box of a refrigerator, which comprises the following steps:
firstly, mounting a bottom plate assembly provided with a lining box assembly and a support on a refrigerator body;
secondly, performing foaming operation on the refrigerator body;
step three, wiring the refrigerator electrical box which is modularly installed in advance;
and step four, clamping the refrigerator electrical appliance box in the lining box assembly.
The refrigerator electric appliance box can be installed well in advance and used for standby after being modularly installed in advance, and the bottom plate assembly can be transported and used for standby after the lining box assembly and the support are installed in advance; namely, the refrigerator electric appliance box and the bottom plate component can be separately and simultaneously preassembled, and finally are centralized to a refrigerator production line for integral assembly; the existing refrigerator production line is reduced to four steps in the installation method based on the modularization of the refrigerator electrical box from nine processes including the foaming of the refrigerator body, and the steps of the modularization installation of the refrigerator electrical box and the preassembling of the bottom plate component can be transferred out from the refrigerator production line; the length of a production line of the refrigerator is reduced, precious space resources of a workshop are saved, and the production energy consumption of a factory is reduced; in the integral installation process, the installation step of the pre-modularized installation of the refrigerator electrical appliance box is added, and only five processes are adopted, so that at least two processes of arranging the wire harness, fixing the adhesive tape and tearing the adhesive tape for fixing the wire harness by hand can be reduced; the prior nine processes and the invention do not comprise the installation process of the bracket and the lining box assembly in the bottom plate assembly; compared with the prior nine processes, the installation method based on the modularization of the refrigerator electric appliance box has the advantage of reducing the installation processes, thereby having the advantages of reducing the number of workers to a certain extent, reducing the product cost and improving the production efficiency.
Furthermore, the bottom plate assembly provided with the lining box assembly and the support in the first step is formed by adhering the lining box assembly to the support in advance according to the direction and then assembling the adhered support to the bottom plate assembly; the lining box assembly is adhered to the bracket through lining box sealing sponge; the assembly process of the lining box assembly comprises the following steps: and tearing off the stripping paper on one surface of the lining box sealing sponge, sticking the stripping paper on the mounting surface of the lining box in the direction, tearing off the stripping paper on the other surface of the lining box sealing sponge, sticking the lining box assembled with the lining box sealing sponge on the support in the direction, and extruding the lining box by using a tool to improve the sticking reliability of the lining box.
Furthermore, the support after pasting includes left socle and right branch frame, is located left socle, right branch frame on left side and right side respectively and assembles on the bottom plate subassembly in proper order.
Furthermore, the refrigerator electrical box in the third step needs to be modularly installed in advance; the preassembling process of the refrigerator electric appliance box comprises the following steps: assembling a sealing gasket on the electric appliance box base; tearing off the stripping paper of the terminal sealing sponge, and sticking the terminal sealing sponge in the mounting groove of the electric appliance box cover according to the shape of the hole; the control panel is limited and fixed through the electric appliance box mounting groove and is assembled in the electric appliance box mounting groove which is assembled with the sealing gasket; and finally, limiting the electric appliance box cover provided with the terminal sealing sponge through an electric appliance box seat mounting groove, fixing the electric appliance box cover on the assembled sealing gasket and the electric appliance box seat of the control panel through a plurality of buckles, and sealing the control panel wiring terminal through the terminal sealing sponge.
From this, the refrigerator electrical apparatus box carries out the modularization and installs and finish, forms the independent module of refrigerator electrical apparatus box, and refrigerator electrical apparatus box module has standard buckle, screw and binding post installation interface, can be applied to the box of different models on, production and repair assemble refrigerator electrical apparatus box module through standard interface, can promote assembly line production efficiency and repair efficiency by a wide margin, can reduce product manufacturing cost simultaneously, the maintenance is changed to the after-sale maintenance adoption electrical apparatus box module is whole, promote maintenance efficiency, can prevent the maintenance mistake from appearing simultaneously, arouse the user to complain.
The invention has the following beneficial effects:
1. according to the invention, the refrigerator electrical box is modularly installed in advance and the bottom plate assembly is assembled in advance, namely the bottom plate assembly and the refrigerator electrical box can be separately and simultaneously preassembled, so that the refrigerator electrical box has the advantages of reducing the one-way length in a refrigerator production line, shortening the working procedures, improving the production efficiency and reducing the labor cost.
2. The refrigerator electric appliance box module is provided with the standard buckle, the standard screw and the standard wiring terminal installation interface, can be applied to boxes with different models, and can be assembled through the standard interface in production and repair.
3. According to the invention, the bottom plate assembly and the refrigerator appliance box which are installed in a modularized manner are placed for later use in a mode that the bottom plate assembly and the refrigerator appliance box can be separated and preassembled at the same time, compared with the mode that the bottom plate assembly and the refrigerator appliance box are placed on a production line; still have the advantage that reduces the material relatively and put the volume, promote production efficiency and material management efficiency.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a block flow diagram of an installation method based on modularization of an electrical appliance box of a refrigerator according to a first embodiment of the present invention;
fig. 2 is a block flow diagram of an installation method based on modularization of an electrical appliance box of a refrigerator according to a second embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, the present invention relates to a method for installing an electrical box module of a refrigerator, including the steps of:
firstly, mounting a bottom plate assembly provided with a lining box assembly and a support on a refrigerator body;
secondly, performing foaming operation on the refrigerator body;
step three, wiring the refrigerator electrical box which is modularly installed in advance;
and step four, clamping the refrigerator electrical appliance box in the lining box assembly.
The refrigerator electric appliance box can be installed in advance and used for standby in a modularization mode, and the bottom plate assembly can be transported and used for standby after the lining box assembly and the support are installed in advance; namely, the refrigerator electrical box and the bottom plate component can be separated and simultaneously preassembled, and finally are integrated in a refrigerator production line for integral assembly; the existing refrigerator production line is reduced to four steps in the installation method based on the modularization of the refrigerator electric appliance box from nine procedures including the foaming of the refrigerator body, and the steps of the modularization installation of the refrigerator electric appliance box and the pre-assembly of the bottom plate component can be transferred out from the refrigerator production line; the length of a production line of the refrigerator is reduced, precious space resources of a workshop are saved, and the production energy consumption of a factory is reduced; in the integral installation process, the installation step of the pre-modularized installation of the refrigerator electrical appliance box is added, and only five processes are adopted, so that at least two processes of arranging the wire harness, fixing the adhesive tape and tearing the adhesive tape for fixing the wire harness by hand can be reduced; the prior nine processes and the invention do not comprise the installation process of the bracket and the lining box assembly in the bottom plate assembly; compared with the prior nine processes, the installation method based on the modularization of the refrigerator electric appliance box has the advantage of reducing the installation processes, thereby having the advantages of reducing the number of workers to a certain extent, reducing the product cost and improving the production efficiency.
Example two
Referring to fig. 2, the present invention relates to a method for installing an electrical box module of a refrigerator, comprising the following steps:
firstly, mounting a bottom plate assembly provided with a lining box assembly and a support on a refrigerator body;
secondly, performing foaming operation on the refrigerator body;
step three, wiring the refrigerator electrical box which is modularly installed in advance;
and step four, clamping the refrigerator electrical appliance box in the lining box assembly.
The refrigerator electric appliance box can be installed in advance and used for standby in a modularization mode, and the bottom plate assembly can be transported and used for standby after the lining box assembly and the support are installed in advance; namely, the refrigerator electrical box and the bottom plate component can be separated and simultaneously preassembled, and finally are integrated in a refrigerator production line for integral assembly; the existing refrigerator production line is reduced to four steps in the installation method based on the modularization of the refrigerator electric appliance box from nine procedures including the foaming of the refrigerator body, and the steps of the modularization installation of the refrigerator electric appliance box and the pre-assembly of the bottom plate component can be transferred out from the refrigerator production line; the length of a production line of the refrigerator is reduced, precious space resources of a workshop are saved, and the production energy consumption of a factory is reduced; in the integral installation process, the installation step of modularly installing the refrigerator electrical appliance box in advance is only five processes, and at least two processes of arranging the wire harnesses, fixing the adhesive tapes and tearing the adhesive tapes for fixing the wire harnesses by hands can be reduced; the prior nine processes and the invention do not comprise the installation process of the bracket and the lining box assembly in the bottom plate assembly; compared with the prior nine processes, the installation method based on the modularization of the refrigerator electric appliance box has the advantage of reducing the installation processes, thereby having the advantages of reducing the number of workers to a certain extent, reducing the product cost and improving the production efficiency.
The refrigerator electrical box can be placed on the left side or the right side of the bottom plate component in the refrigerator body according to the requirements of the layout of product pipelines and compressors in the refrigerator; step one, assembling a lining box assembly and a bottom plate assembly of a support, wherein the lining box assembly is adhered to the support in advance according to the direction, and then the adhered support is assembled on the bottom plate assembly; the lining box assembly is adhered to the bracket through lining box sealing sponge; the assembly process of the lining box assembly comprises the following steps: and tearing off the stripping paper on one surface of the lining box sealing sponge, sticking the stripping paper on the mounting surface of the lining box in the direction, tearing off the stripping paper on the other surface of the lining box sealing sponge, sticking the lining box assembled with the lining box sealing sponge on the support in the direction, and extruding the lining box by using a tool to improve the sticking reliability of the lining box.
The left support and the right support which are respectively positioned on the left side and the right side are sequentially assembled on the bottom plate assembly.
The refrigerator electrical box in the third step needs to be modularly installed in advance; the preassembling process of the refrigerator electrical appliance box comprises the following steps: assembling a sealing gasket on the electric appliance box base; tearing off the stripping paper of the terminal sealing sponge, and sticking the terminal sealing sponge in the mounting groove of the electric appliance box cover according to the shape of the hole; limiting and fixing the control panel through an electric appliance box mounting groove, and assembling the control panel in the electric appliance box mounting groove with the sealing gasket; and finally, limiting the electric appliance box cover provided with the terminal sealing sponge through an electric appliance box seat mounting groove, fixing the electric appliance box cover on the assembled sealing gasket and the electric appliance box seat of the control panel through a plurality of buckles, and sealing the control panel wiring terminal through the terminal sealing sponge.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (2)
1. A mounting method based on modularization of an electric appliance box of a refrigerator is characterized in that: the method comprises the following steps:
firstly, mounting a bottom plate assembly provided with a lining box assembly and a support on a refrigerator body; wherein, the bottom plate component assembled with the lining box component and the bracket is formed by sticking the lining box component on the bracket in advance according to the direction and then assembling the stuck bracket on the bottom plate component; the adhered brackets comprise a left bracket and a right bracket which are respectively arranged on the left side and the right side and are sequentially assembled on the bottom plate assembly;
secondly, performing foaming operation on the refrigerator body;
step three, wiring the refrigerator electrical box which is modularly installed in advance, wherein the refrigerator electrical box needs to be modularly installed in advance; the preassembly process of the refrigerator electrical appliance box comprises the following steps: assembling a sealing gasket on the electric appliance box base; tearing off the stripping paper of the terminal sealing sponge, and sticking the terminal sealing sponge in the mounting groove of the electric appliance box cover according to the shape of the hole; limiting and fixing the control panel through an electric appliance box mounting groove, and assembling the control panel in the electric appliance box mounting groove with the sealing gasket; finally, limiting the electrical appliance box cover provided with the terminal sealing sponge through an electrical appliance box seat mounting groove, fixing the electrical appliance box cover on the electrical appliance box seat provided with the sealing gasket and the control panel through a plurality of buckles, and sealing the control panel wiring terminal through the terminal sealing sponge;
and step four, clamping the refrigerator electrical appliance box in the lining box assembly.
2. The method as claimed in claim 1, wherein the cartridge assembly is adhered to the bracket by a cartridge sealing sponge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111453838.2A CN114111207B (en) | 2021-12-01 | 2021-12-01 | Installation method based on modularization of refrigerator electrical appliance box |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111453838.2A CN114111207B (en) | 2021-12-01 | 2021-12-01 | Installation method based on modularization of refrigerator electrical appliance box |
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| CN114111207A CN114111207A (en) | 2022-03-01 |
| CN114111207B true CN114111207B (en) | 2023-03-14 |
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| CN104390419A (en) * | 2014-12-01 | 2015-03-04 | 合肥华凌股份有限公司 | Refrigerator and center beam component thereof |
| CN204346003U (en) * | 2014-12-23 | 2015-05-20 | 广东奥马电器股份有限公司 | For the Noval temp .-control embedded box structure of refrigerator |
| CN105020974A (en) * | 2015-07-31 | 2015-11-04 | 合肥华凌股份有限公司 | Lighting structure at top of refrigerator and assembling and fixing method of lighting structure |
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| CN108072232A (en) * | 2017-11-21 | 2018-05-25 | 广州美的华凌冰箱有限公司 | Aobvious control mounting structure and refrigerator |
| CN108575064A (en) * | 2018-06-12 | 2018-09-25 | 合肥美菱股份有限公司 | A kind of master control board box structure and its assembly method for refrigerator mechanical chamber |
| CN209147304U (en) * | 2018-10-25 | 2019-07-23 | 珠海格力电器股份有限公司 | Electric appliance box mounting structure and air purifier |
| CN110057161A (en) * | 2019-05-24 | 2019-07-26 | 合肥晶弘电器有限公司 | A kind of master control borad mounting assembly structure and refrigerator |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN204854146U (en) * | 2015-06-25 | 2015-12-09 | 合肥美的电冰箱有限公司 | Waterproof main control board mounting box and refrigerator |
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2021
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| CN203837402U (en) * | 2014-04-28 | 2014-09-17 | 合肥晶弘电器有限公司 | Refrigerator main control board mounting structure and refrigerator |
| CN104390419A (en) * | 2014-12-01 | 2015-03-04 | 合肥华凌股份有限公司 | Refrigerator and center beam component thereof |
| CN204346003U (en) * | 2014-12-23 | 2015-05-20 | 广东奥马电器股份有限公司 | For the Noval temp .-control embedded box structure of refrigerator |
| CN105020974A (en) * | 2015-07-31 | 2015-11-04 | 合肥华凌股份有限公司 | Lighting structure at top of refrigerator and assembling and fixing method of lighting structure |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114111207A (en) | 2022-03-01 |
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