CN114108061A - Full-automatic plastic electroplating line for electroplating process - Google Patents
Full-automatic plastic electroplating line for electroplating process Download PDFInfo
- Publication number
- CN114108061A CN114108061A CN202111529039.9A CN202111529039A CN114108061A CN 114108061 A CN114108061 A CN 114108061A CN 202111529039 A CN202111529039 A CN 202111529039A CN 114108061 A CN114108061 A CN 114108061A
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- Prior art keywords
- electroplating
- supporting seat
- full
- automatic plastic
- temperature
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- 238000009713 electroplating Methods 0.000 title claims abstract description 117
- 229920003023 plastic Polymers 0.000 title claims abstract description 30
- 239000004033 plastic Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005485 electric heating Methods 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims description 35
- 230000005611 electricity Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000007747 plating Methods 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 229910021645 metal ion Inorganic materials 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/02—Heating or cooling
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/54—Electroplating of non-metallic surfaces
- C25D5/56—Electroplating of non-metallic surfaces of plastics
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/66—Connections with the terrestrial mass, e.g. earth plate, earth pin
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a full-automatic plastic electroplating line for an electroplating process, which comprises a supporting seat and a supporting frame, wherein the supporting frame is arranged on the back surface of the supporting seat, a temperature controller is arranged on the outer surface of one side of the supporting seat, and an electric heating tube is arranged on the inner wall of the bottom of the supporting seat; four groups of electroplating baths are embedded and installed on the inner side of the supporting seat, and a control screen is installed on the front side of the supporting seat. According to the invention, the upper temperature limit of the temperature controller is set through external force after the device arranged on the supporting seat is electrified, the temperature controller detects the temperature of the electroplating solution, when the temperature of the electroplating solution is too low, the temperature controller transmits electric energy to the inside of the electric heating tube, at the moment, the resistance wire in the electric heating tube is electrified for heating, heat energy is transmitted to the inside of the electroplating solution for heating the electroplating solution, and when the temperature of the electroplating solution reaches the upper temperature limit, the temperature controller cuts off the electric energy transmitted to the inside of the electric heating tube, so that the electroplating solution is ensured to be at an appropriate temperature, and the application range of the device is improved.
Description
Technical Field
The invention relates to the technical field of full-automatic plastic electroplating lines, in particular to a full-automatic plastic electroplating line for an electroplating process.
Background
With the continuous development of modern society and the continuous promotion of economic level, domestic manufacturing industry is also continuously developing, and in the current manufacturing industry, electroplating is as a traditional manufacturing industry, and its main function is just to carry electric energy to the inside of plating solution, makes the inside metal ion of plating solution obtain the electron, reduces to the simple substance, attaches to the surface of waiting to electroplate the part simultaneously, and in electroplating product, plastics electroplating product has gradually become essential product in the modern electroplating industry because of its advantages such as the glossiness is higher, weight is lighter and the cost is lower, and in plastics electroplating product production process, just to reduce cost of labor and operation risk, often need to use the plating line to treat the electroplating plastics and carry out system operation, accomplish the electroplating of plastics.
The full-automatic plastic electroplating line in the prior art has the following defects:
1. the invention discloses a full-automatic plastic electroplating line for an electroplating process, and relates to the field of electroplating, the full-automatic plastic electroplating line comprises a base, wherein a support column is fixedly arranged on the upper surface of the base, a top plate is fixedly arranged at one end of the support column, a turntable is rotatably arranged on the upper surface of the base, an annular guide rail is rotatably connected onto the turntable, a rotating shaft is fixedly arranged on the turntable, one end of the rotating shaft is rotatably connected onto the top plate, a vertical lifting device is connected onto the side surface of the annular guide rail, one end of the vertical lifting device is rotatably connected onto the top plate, a control console is arranged on the side surface of the base, electroplating waste liquid is fixedly arranged on the side surface of the base, an electroplating solution collecting tank is arranged in the electroplating waste solution collecting tank, and the electroplating lifting ring arranged in the full-automatic plastic electroplating line is more convenient to replace when the lifting ring is damaged, the control cabinet of installation makes electroplating production line automation degree higher, has improved work efficiency ", and this full-automatic plastics electroplating line because of it lacks the temperature control part, when external environment temperature is lower, can't promote the temperature of plating solution according to electroplating needs, and then influences the device and electroplates the effect.
2. The existing full-automatic plastic electroplating line is lack of an automatic material supplementing component, so that when the electroplating solution in an electroplating pool is less, the electroplating solution cannot be supplemented, and the application range of the device is further influenced.
3. The existing full-automatic plastic electroplating line is lack of a leakage protection component, so that when the device leaks electricity, danger is caused due to the fact that a user is in contact with the outer surface of the device, and then the safety of the device is affected.
Disclosure of Invention
The invention aims to provide a full-automatic plastic electroplating line for an electroplating process, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic plastic electroplating line for an electroplating process comprises a supporting seat and a supporting frame, wherein the supporting frame is installed on the back of the supporting seat, a temperature controller is installed on the outer surface of one side of the supporting seat, an electric heating tube is installed on the inner wall of the bottom of the supporting seat, and the electric heating tube is electrically connected with the temperature controller; four groups of electroplating baths are embedded and installed on the inner side of the supporting seat, a control screen is installed on the front side of the supporting seat, and the control screen is electrically connected with the electroplating baths.
Preferably, four groups of electric telescopic rods are installed on the inner wall of the top of the bottom of the support frame, and the electric telescopic rods are electrically connected with the control screen.
Preferably, the tail end of the electric telescopic rod is provided with a hanging ring through a connecting rod.
Preferably, four groups of ultrasonic level meters are installed at the top of the supporting seat through fixing bolts, and the ultrasonic level meters are located above the electroplating pool.
Preferably, the back mounted of support frame has the liquid reserve tank, the delivery pump is installed at the top of liquid reserve tank, and the top and the ultrasonic wave level gauge electric connection of delivery pump.
Preferably, four groups of output pipes are installed in the bottom of the liquid storage tank in a penetrating manner, and the tail ends of the output pipes are connected to the inside of the electroplating pool.
Preferably, the back of the support frame is connected with a wire, the wire is located below the liquid storage tank, and the tail end of the wire is provided with a ground rod.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the electroplating solution heating device, the temperature controller and the electric heating tube are installed, the upper temperature limit of the temperature controller is set through external force after the device is electrified, the temperature controller detects the temperature of the electroplating solution, when the temperature of the electroplating solution is too low, the temperature controller conducts electric energy to the inside of the electric heating tube, the resistance wire in the electric heating tube is electrified and heated at the moment, heat energy is conducted to the inside of the electroplating solution, the electroplating solution is heated, when the temperature of the electroplating solution reaches the upper temperature limit, the temperature controller cuts off the electric energy conducted to the inside of the electric heating tube, the electroplating solution is guaranteed to be at an appropriate temperature, and the application range of the device is widened.
2. The device is provided with the ultrasonic liquid level meter, the liquid storage tank, the delivery pump and the output pipe, the ultrasonic liquid level meter detects the liquid level in the electroplating pool after the device is electrified, when the electroplating solution in the electroplating pool is too little, the ultrasonic liquid level meter transmits electric energy to the interior of the delivery pump, the delivery pump generates suction force to the air in the external environment and discharges the air to the interior of the liquid storage tank, the electroplating solution in the liquid storage tank enters the interior of the output pipe, the output pipe guides the electroplating solution to the interior of the electroplating pool, the electroplating solution is supplemented, and the application range of the device is widened.
3. According to the invention, through the arrangement of the lead and the ground rod, when the device leaks electricity, the electric energy of the shell of the device is conducted to the inside of the ground rod through the lead, and the electric energy conducted to the inside of the lead by the ground rod is transmitted to the inside of the ground, so that the injury of the device to workers due to the electricity leakage is prevented, and the safety of the device is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a back side of the stand according to the present invention;
FIG. 3 is a schematic view of the connection portion of the electric telescopic rod of the present invention;
FIG. 4 is a schematic sectional view of a plating cell according to the present invention.
In the figure: 1. a supporting seat; 2. a support frame; 3. a temperature controller; 4. an electric heating tube; 5. an electroplating pool; 6. a control screen; 7. an electric telescopic rod; 8. hanging a ring; 9. an ultrasonic liquid level meter; 10. a liquid storage tank; 11. a delivery pump; 12. an output pipe; 13. a wire; 14. and a ground rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, an embodiment of the present invention: a full-automatic plastic plating line for an electroplating process;
the first embodiment comprises a supporting seat 1 and a supporting frame 2, wherein the supporting frame 2 is installed on the back surface of the supporting seat 1, the supporting seat 1 provides fixing points for the supporting frame 2, a temperature controller 3, an electric heating tube 4, an electroplating pool 5, a control screen 6 and an ultrasonic liquid level meter 9 which are installed on the outer surface and inside of the supporting seat 1, when the supporting seat 1 is placed on the top of the ground, the supporting seat 1 conducts supporting force to the inside of the supporting seat through the ground to provide support for the whole device, and the supporting frame 2 provides fixing points for an electric telescopic rod 7, a liquid storage box 10 and a lead 13 which are installed on the outer surface of the supporting seat; four groups of electroplating pools 5 are embedded and installed on the inner side of the supporting seat 1, electroplating solution is injected into the electroplating pools 5 before the device is used, when electric energy passes through the interior of the electroplating pools 5, the electric energy is transmitted to the interior of the electroplating solution by electrodes in the electroplating pools 5, metal ions in the electroplating solution are reduced into simple substances to be attached to the simple substances, the outer surfaces of parts to be electroplated are arranged, a control screen 6 is installed on the front side of the supporting seat 1, the control screen 6 is electrically connected with the electroplating pools 5, when electroplating is needed, the electric energy is transmitted to the interior of the electric telescopic rods 7 and the electroplating pools 5 through the control screen 6 respectively, four groups of electric telescopic rods 7 are installed on the inner wall of the top of the bottom of the supporting frame 2, the electric telescopic rods 7 are electrically connected with the control screen 6, when the electric energy is transmitted to the interior of the electric telescopic rods 7 through the control screen 6, the electric telescopic rods 7 extend downwards to indirectly connect the bottoms of the parts to be electroplated, the electric telescopic rod is inserted into the electroplating pool 5, the tail end of the electric telescopic rod 7 is provided with a hanging ring 8 through a connecting rod, and a part to be electroplated is hung at the bottom of the hanging ring 8 before the device is used, so that the part to be electroplated is fixed.
As shown in the attached fig. 1 and 2, a full-automatic plastic plating line for plating process; .
The second embodiment comprises a support base 1 and a temperature controller 3, wherein the temperature controller 3 is arranged on the outer surface of one side of the support base 1, the upper temperature limit of the temperature controller 3 is set through external force after the device is electrified, at the moment, the temperature controller 3 detects the temperature of the electroplating solution, when the temperature of the electroplating solution is too low, the temperature controller 3 transmits the electric energy to the interior of the electric heating tube 4, when the temperature of the electroplating solution reaches the upper limit of the temperature, the temperature controller 3 cuts off the electric energy transmitted to the interior of the electric heating tube 4, the electroplating solution is ensured to be at the proper temperature, the application range of the device is improved, the electric heating tube 4 is arranged on the inner wall of the bottom of the supporting seat 1, the electric heating tube 4 is electrically connected with the temperature controller 3, when the electric energy is transmitted to the inside of the electric heating tube 4 through the temperature controller 3, the resistance wire inside the electric heating tube 4 is electrified for heating, and the heat energy is transmitted to the inside of the electroplating solution for heating the electroplating solution.
As shown in fig. 1, 2, 3 and 4, a fully automatic plastic plating line for plating process;
the third embodiment comprises a supporting seat 1 and an ultrasonic liquid level meter 9, wherein four groups of ultrasonic liquid level meters 9 are arranged at the top of the supporting seat 1 through fixing bolts, the ultrasonic liquid level meters 9 are positioned above an electroplating pool 5, the ultrasonic liquid level meter 9 detects the liquid level inside the electroplating pool 5 after the device is electrified, when the electroplating solution inside the electroplating pool 5 is too little, the ultrasonic liquid level meters transmit electric energy to the inside of a delivery pump 11, a liquid storage tank 10 is arranged at the back of a supporting frame 2, the electroplating solution is stored inside the supporting frame, fixing points are provided for the delivery pump 11 and an output pipe 12 which are arranged at the top and the bottom of the supporting frame, the delivery pump 11 is arranged at the top of the liquid storage tank 10, the top end of the delivery pump 11 is electrically connected with the ultrasonic liquid level meter 9, when the electric energy is transmitted to the inside of the delivery pump 11 through the ultrasonic liquid level meter 9, the delivery pump 11 generates suction to the air in the external environment and discharges the air to the inside of the liquid storage tank 10, make the inside plating solution of liquid reserve tank 10 get into the inside of output tube 12, the bottom of liquid reserve tank 10 runs through and installs four groups output tube 12, and the tail end of output tube 12 is connected to the inside of electroplating pool 5, and when the plating solution carried to the inside of output tube 12 via liquid reserve tank 10, output tube 12 guided the inside of electroplating pool 5 with the plating solution, supplyed the plating solution, improved device application scope.
As shown in fig. 3 and 4, a fully automatic plastic plating line for plating process;
the embodiment four, including support frame 2 and wire 13, the back connection of support frame 2 has wire 13, and wire 13 is located the below of liquid reserve tank 10, and when the device took place the electric leakage, wire 13 conducted the inside to ground rod 14 with the electric energy of device shell, and ground rod 14 is installed to wire 13's tail end, and ground rod 14 conducts wire 13 to its inside electric energy transport to the inside on ground, prevents that the device electric leakage from causing the injury to the staff, improves the device security.
The working principle is as follows: at first pour into the inside of electroplating bath 5 into, later will treat that the part of electroplating is hung and put in the bottom of hanging ring 8, accomplish the fixed of waiting to electroplate the part, connect the power and conduct the inside of electric energy to electric telescopic handle 7 and electroplating bath 5 respectively via control panel 6, electric telescopic handle 7 downwardly extending this moment, treat the part of electroplating of its bottom indirect connection, insert the inside of electroplating bath 5, meanwhile, the inside electrode of electroplating bath 5 conducts the inside of electric energy to the electroplating solution, make the inside metal ion reduction of electroplating solution attach to for the simple substance, treat the surface of electroplating the part, accomplish the electroplating of plastic parts.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides an electroplating process is with full-automatic plastics electricity plate wire, includes supporting seat (1) and support frame (2), its characterized in that: the back of the supporting seat (1) is provided with a supporting frame (2);
the outer surface of one side of the supporting seat (1) is provided with a temperature controller (3), the inner wall of the bottom of the supporting seat (1) is provided with an electric heating tube (4), and the electric heating tube (4) is electrically connected with the temperature controller (3);
four groups of electroplating baths (5) are installed to the inboard of supporting seat (1) is inlayed, control screen (6) are installed in the front of supporting seat (1), and control screen (6) and electroplating bath (5) electric connection.
2. The full-automatic plastic electroplating line for the electroplating process according to claim 1, characterized in that: four groups of electric telescopic rods (7) are installed on the inner wall of the top of the bottom of the support frame (2), and the electric telescopic rods (7) are electrically connected with the control screen (6).
3. The full-automatic plastic electroplating line for the electroplating process according to claim 2, characterized in that: the tail end of the electric telescopic rod (7) is provided with a hanging ring (8) through a connecting rod.
4. The full-automatic plastic electroplating line for the electroplating process according to claim 1, characterized in that: four groups of ultrasonic level meters (9) are installed at the top of the supporting seat (1) through fixing bolts, and the ultrasonic level meters (9) are located above the electroplating pool (5).
5. The full-automatic plastic electroplating line for the electroplating process according to claim 1, characterized in that: the back mounted of support frame (2) has liquid reserve tank (10), delivery pump (11) are installed at the top of liquid reserve tank (10), and the top and ultrasonic wave level gauge (9) electric connection of delivery pump (11).
6. The full-automatic plastic electroplating line for the electroplating process according to claim 5, characterized in that: four groups of output tubes (12) are installed in the bottom of the liquid storage tank (10) in a penetrating mode, and the tail ends of the output tubes (12) are connected to the inside of the electroplating pool (5).
7. The full-automatic plastic electroplating line for the electroplating process according to claim 1, characterized in that: the back of support frame (2) is connected with wire (13), and wire (13) are located the below of liquid reserve tank (10), earth bar (14) are installed to the tail end of wire (13).
Priority Applications (1)
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CN202111529039.9A CN114108061A (en) | 2021-12-14 | 2021-12-14 | Full-automatic plastic electroplating line for electroplating process |
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CN202111529039.9A CN114108061A (en) | 2021-12-14 | 2021-12-14 | Full-automatic plastic electroplating line for electroplating process |
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CN207811913U (en) * | 2017-12-21 | 2018-09-04 | 新文兴科技(深圳)有限公司 | Component is hung on a kind of annularly plating production line |
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CN208430247U (en) * | 2018-06-06 | 2019-01-25 | 九江新顺星金属表面处理厂 | A kind of plating cylinder increasing yield rate |
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