CN114107264A - Method for producing aminopeptidase by fermentation - Google Patents

Method for producing aminopeptidase by fermentation Download PDF

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CN114107264A
CN114107264A CN202111482954.7A CN202111482954A CN114107264A CN 114107264 A CN114107264 A CN 114107264A CN 202111482954 A CN202111482954 A CN 202111482954A CN 114107264 A CN114107264 A CN 114107264A
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fermentation
aminopeptidase
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张立
张成杰
周翔
赵高祥
辜玲芳
张茜茜
詹志春
周樱
王大春
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Wuhan Sunhy Biological Co ltd
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Abstract

The invention belongs to the technical field of bioengineering, and particularly provides a method for producing aminopeptidase by fermentation, which takes pichia pastoris as an expression system, optimizes the components of a culture medium of a fermentation tank, adjusts the formula of a supplement, utilizes sorbitol as a carbon source, greatly reduces the production cost, adds zinc sulfate in a bottom material and the supplement, remarkably improves the enzyme activity of aminopeptidase in fermentation liquor, and can reach 2200U/mL after 178h of fermentation and improve the enzyme activity by 37.5 percent compared with that before optimization; the method has low cost and high safety, solves the problem of low yield of aminopeptidase produced by fermentation at present, and realizes high-quality industrial production conversion.

Description

Method for producing aminopeptidase by fermentation
Technical Field
The invention belongs to the technical field of bioengineering, and particularly relates to a method for producing aminopeptidase by fermentation.
Background
Aminopeptidases (APs) are a class of exoproteases that specifically hydrolyze specific amino acid residues from the N-terminus of proteins or polypeptides. Aminopeptidase has important application in improving food flavor, and is often compounded with other proteases to remove bitterness of protein hydrolysate and increase the protein hydrolysis depth; aminopeptidases have also been used to prepare biologically active peptides, to develop functional foods, and the like.
At present, the domestic research on aminopeptidase mainly focuses on the aspects of screening of enzyme-producing strains, characterization of enzymological characteristics, heterologous expression, fermentation optimization and the like. However, the contradiction between the increasing demand for aminopeptidase in the fields of food, medicine and the like and the low yield and high price of aminopeptidase is a problem to be solved. The method can improve the yield of the aminopeptidase and solve the stability problem of each link by an effective method, and is an important subject on the industrial road of the aminopeptidase in China.
Disclosure of Invention
The invention aims to overcome the problems of low aminopeptidase yield and high cost in the prior art.
To this end, the invention provides a process for the fermentative production of an aminopeptidase comprising the steps of:
(1) activating strains: inoculating pichia pastoris into an activation culture medium for activation to obtain a purified strain;
(2) preparing a seed solution: inoculating the activated pichia pastoris strain into a shake flask seed liquid culture medium for shake flask fermentation culture to obtain shake flask seed liquid;
(3) liquid submerged fermentation: inoculating the seed liquid in the shake flask into a fermentation tank for fermentation culture, starting feeding the supplementary material A when the dissolved oxygen does not fall back, and starting feeding the supplementary material B after the supplementary material A is added for 1h until the fermentation is terminated;
wherein, the feed supplement A comprises 20 to 50 percent of sorbitol, 0.5 to 5 per mill of zinc sulfate, 0.2 to 0.8 percent of PTM1 and the balance of water;
the supplementary material B comprises 80-99% of methanol, 0.5-5% of zinc sulfate, 0.2-0.8% of PTM1 and the balance of water;
(4) filtering, concentrating the fermentation liquid, and extracting aminopeptidase.
Specifically, the activation temperature in the step (1) is 25-32 ℃, and the activation time is 60-84 h.
Specifically, in the step (2), the shake flask fermentation culture temperature is 25-32 ℃, the shaking table rotation speed is 150-.
Specifically, the activation medium in the step (1) comprises 1.0-2.5% of glycerol, 0.8-2.0% of peptone, 0.15-2.0% of yeast powder and 0.5-2.0% of agar powder; the seed liquid culture medium in the shake flask in the step (2) comprises 1.0-2.5% of glycerol, 0.8-2.0% of peptone and 0.15-2.0% of yeast powder.
Specifically, in the step (3), the shake flask seed solution is inoculated into a fermentation tank for fermentation culture in an inoculation amount of 5-10%.
Specifically, the culture medium of the fermentation tank in the step (3) comprises 0.51-2.975% of phosphoric acid, 0.8-4.5% of ammonium sulfate, 0.02-0.12% of calcium sulfate, 0.8-2.7% of potassium sulfate, 0.3-2.3% of magnesium sulfate, 0.3-1.2% of potassium hydroxide, 0.5-5% of zinc sulfate, 2-5% of sorbitol and 0.2-0.8% of PTM 1.
Specifically, in the step (3), the fermentation temperature of the fermentation tank is 25-32 ℃, the rotation speed is 200-800rpm/min, the ventilation amount is 0.5-2.5m3/h, and the pH is preferably controlled to be 4.5-5.5 by using ammonia water with the concentration of 20-25% in the whole process.
Specifically, the ratio of the total volume of the fed-batch feed A fed in the step (3) to the total volume of the fermentation tank culture medium is 1: 3.
Specifically, when the supplementing material A flows in the step (3), the supplementing speed is adjusted, and the dissolved oxygen is controlled to be 10-25%; and when the material B is fed in a flowing manner, adjusting the feeding speed and controlling the dissolved oxygen to be 10-30%.
Specifically, the fermentation termination conditions in the step (3) are as follows: and (3) measuring the enzyme activity of the fermentation supernatant every 24 hours after two days of fed-batch feeding B, and stopping fermentation when the increase amplitude between the enzyme activities measured in two consecutive times is less than 200U/ml.
Compared with the prior art, the invention has the following advantages and beneficial effects:
the method for producing the aminopeptidase by fermentation provided by the invention takes pichia pastoris as an expression system, optimizes the culture medium components of a fermentation tank, adjusts the formula of a supplement, utilizes sorbitol as a carbon source, greatly reduces the production cost, and further adds zinc sulfate in a base material and the supplement, so that the enzyme activity of the aminopeptidase in the fermentation liquid is obviously improved, after 178h of fermentation, the enzyme activity of the aminopeptidase can reach 2200U/mL, and is improved by 37.5% compared with that before optimization; the method has low cost and high safety, solves the problem of low yield of aminopeptidase produced by fermentation at present, and realizes high-quality industrial production conversion.
Detailed Description
The technical solutions in the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Although representative embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that various modifications and changes may be made thereto without departing from the scope of the invention. Therefore, the scope of the present invention should not be limited to the embodiments, but should be defined by the appended claims and equivalents thereof.
The invention provides a method for producing aminopeptidase by fermentation, which comprises the following steps:
(1) activating strains: inoculating pichia pastoris into an activation culture medium for activation, wherein the activation temperature is 25-32 ℃, and the activation time is 60-84h, so as to obtain a purified strain;
wherein the activation culture medium comprises 1.0-2.5% of glycerol, 0.8-2.0% of peptone, 0.15-2.0% of yeast powder and 0.5-2.0% of agar powder, and is dissolved by adding water, sterilized at 121 ℃ for 30min, cooled and formed into an inclined plane;
(2) preparing a seed solution: inoculating the activated pichia pastoris strain into a shake flask seed liquid culture medium for shake flask fermentation culture at the culture temperature of 25-32 ℃, the rotation speed of a shaking table of 150-;
wherein the shake flask seed liquid culture medium comprises 1.0-2.5% glycerol, 0.8-2.0% peptone and 0.15-2.0% yeast powder, and is sterilized at 121 deg.C for 30min after being dissolved in water;
(3) liquid submerged fermentation: inoculating the seed liquid in the shake flask into a fermentation tank with an inoculation amount of 5-10% for fermentation culture at 25-32 deg.C, rotation speed of 200-800rpm/min, and ventilation amount of 0.5-2.5m3The pH value is controlled between 4.5 and 5.5 by ammonia water with the concentration of 20 to 25 percent in the whole process; feeding the material supplement A when the dissolved oxygen rebounds and does not fall, adjusting the material supplement speed, and controlling the dissolved oxygen to be 10-25%, wherein the ratio of the total volume of the material supplement A to the total volume of the fermentation tank culture medium is 1: 3; 1h after the addition of the supplementary material A is finished, starting to feed the supplementary material B, adjusting the supplementary material speed and controlling the dissolved oxygen to be 10-30%; after feeding the material B for two days, measuring the enzyme activity of the fermentation supernatant every 24 hours, and stopping fermentation when the increase amplitude between the enzyme activities measured for two times is less than 200U/ml;
wherein the culture medium of the fermentation tank comprises 0.51-2.975% of phosphoric acid, 0.8-4.5% of ammonium sulfate, 0.02-0.12% of calcium sulfate, 0.8-2.7% of potassium sulfate, 0.3-2.3% of magnesium sulfate, 0.3-1.2% of potassium hydroxide, 0.5-5% of zinc sulfate, 2-5% of sorbitol and 0.2-0.8% of PTM1, and is sterilized for 30min at 121 ℃ after being dissolved in water;
the supplementary material A comprises 20-50% of sorbitol, 0.5-5% of zinc sulfate, 0.2-0.8% of PTM1 and the balance of water;
the supplementary material B comprises 80-99% of methanol, 0.5-5% of zinc sulfate, 0.2-0.8% of PTM1 and the balance of water;
(4) filtering, concentrating the fermentation liquid, and extracting aminopeptidase.
The effect of the method for producing an aminopeptidase by fermentation of the present invention will be examined below with reference to specific examples.
Example 1:
the method for producing aminopeptidase by fermentation employed in this example comprises the following steps:
(1) activating strains: preparing an activation culture medium which comprises 1.5% of glycerol, 2.0% of peptone, 1.0% of yeast powder and 1.5% of agar powder, adding water to dissolve, sterilizing at 121 ℃ for 30min, and cooling to form a slope;
inoculating pichia pastoris into an activation culture medium for activation under the aseptic condition, wherein the activation temperature is 30 ℃, the activation time is 72 hours, and a clear bacterial colony grows on an inclined plane, so that a purified strain is obtained;
(2) preparing a seed solution: preparing shake flask seed liquid culture medium comprising 1.5% glycerol, 2.0% peptone and 1.0% yeast powder, dissolving in water, and sterilizing at 121 deg.C for 30 min;
under the aseptic condition, selecting an activated pichia pastoris bacterial colony, inoculating the Pichia pastoris bacterial colony into a 500mL triangular flask filled with 100mL shake flask seed liquid culture medium, and carrying out shake flask fermentation culture at the culture temperature of 30 ℃, the rotation speed of a shaking table of 220rpm/min for 24h until the culture liquid in the shake flask is turbid, thereby obtaining shake flask seed liquid;
(3) liquid submerged fermentation: preparing a fermentation tank culture medium which comprises 2.125% of phosphoric acid, 4% of ammonium sulfate, 0.1% of calcium sulfate, 2% of potassium sulfate, 1.8% of magnesium sulfate, 0.8% of potassium hydroxide, 0.5% of zinc sulfate, 4.2% of sorbitol and 0.5% of PTM1, adding water to dissolve the mixture, and sterilizing the mixture for 30min at 121 ℃;
15L of fermentation medium is filled in a 30L fermentation tank, the seed liquid in the shake flask is inoculated into the fermentation tank for fermentation culture by the inoculation amount of 5 percent, the culture temperature is 30 ℃, and the pH value is controlled to be 5.0 by using ammonia water with the concentration of 22 percent in the whole process; when the dissolved oxygen rebounds and does not fall, feeding the material A, adjusting the feeding speed, controlling the dissolved oxygen to be 10-25%, and controlling the total volume of the material A to be 5L; after the addition of the supplementary material A is finished for 1h, entering a methanol induction period, starting to feed the supplementary material B, adjusting the speed of the supplementary material, and controlling the dissolved oxygen to be 10-30%; initial ventilation of fermentation 0.5m3H, stirring speed is 200 rpm/min; when the dissolved oxygen is less than 40%, the air is raised and rotated until the fermentation reaches the maximum ventilation of 2.5m3H, the stirring speed reaches 800 rpm/min; after feeding the material B for two days, measuring the enzyme activity of the fermentation supernatant every 24 hours, and stopping fermentation when the increase amplitude between the enzyme activities measured for two times is less than 200U/ml;
wherein, the feed supplement A comprises 50 percent of sorbitol, 0.5 per mill percent of zinc sulfate, 0.5 percent of PTM1 and the balance of water;
the supplementary material B comprises 99 percent of methanol, 0.5 per mill of zinc sulfate, 0.5 percent of PTM1 and the balance of water;
three batches are fermented by adopting the method, the aminopeptidase enzyme activity in each batch of fermentation process is detected by adopting an aminopeptidase enterprise labeling method of Wuhan Xinhuayang biology GmbH, the aminopeptidase activity unit is defined as 1g of solid enzyme or 1mL of liquid enzyme, 1mmol/L L-leucine p-nitroaniline (Sigma L2158) is hydrolyzed per minute at 50 ℃ and pH7.5 to generate 1 mu mol of p-nitrophenol, namely 1 enzyme activity unit, and the U/g or U/mL is expressed.
The results of enzyme activity measurements are shown in Table 1.
TABLE 1 enzyme Activity of aminopeptidase at different fermentation time points in the batch fermentors
Figure BDA0003396136030000061
Under the regulation and control of the method provided by the invention, the aminopeptidase is synthesized in a large amount after fermentation for 82 hours, the enzyme production rate is slowed down after 154 hours, the aminopeptidase is fermented to 178 hours and put into a tank, and the activity of the aminopeptidase in the fermentation liquid reaches about 2200U/mL.
Comparative example 1:
the method for producing aminopeptidase by fermentation employed in this example comprises the following steps:
(1) activating strains: preparing an activation culture medium which comprises 1.5% of glycerol, 2.0% of peptone, 1.0% of yeast powder and 1.5% of agar powder, adding water to dissolve, sterilizing at 121 ℃ for 30min, and cooling to form a slope;
inoculating pichia pastoris into an activation culture medium for activation under the aseptic condition, wherein the activation temperature is 30 ℃, the activation time is 72 hours, and a clear bacterial colony grows on an inclined plane, so that a purified strain is obtained;
(2) preparing a seed solution: preparing shake flask seed liquid culture medium comprising 1.5% glycerol, 2.0% peptone and 1.0% yeast powder, dissolving in water, and sterilizing at 121 deg.C for 30 min;
under the aseptic condition, selecting an activated pichia pastoris bacterial colony, inoculating the Pichia pastoris bacterial colony into a 500mL triangular flask filled with 100mL shake flask seed liquid culture medium, and carrying out shake flask fermentation culture at the culture temperature of 30 ℃, the rotation speed of a shaking table of 220rpm/min for 24h until the culture liquid in the shake flask is turbid, thereby obtaining shake flask seed liquid;
(3) liquid submerged fermentation: preparing a culture medium of a fermentation tank, wherein the culture medium comprises 2.125% of phosphoric acid, 4% of ammonium sulfate, 0.1% of calcium sulfate, 2% of potassium sulfate, 1.8% of magnesium sulfate, 0.8% of potassium hydroxide, 4.2% of sorbitol and 0.5% of PTM1, adding water to dissolve the mixture, and sterilizing the mixture for 30min at 121 ℃;
15L of fermentation medium is filled in a 30L fermentation tank, the seed liquid in the shake flask is inoculated into the fermentation tank for fermentation culture by the inoculation amount of 5 percent, the culture temperature is 30 ℃, and the pH value is controlled to be 5.0 by using ammonia water with the concentration of 22 percent in the whole process; after the dissolved oxygen rebounds and does not fall, starting to feed sorbitol, adjusting the feeding speed, controlling the dissolved oxygen to be 10-25%, and controlling the total feeding volume of sorbitol to be 5L; after finishing sorbitol feeding for 1h, entering a methanol induction period, starting to feed methanol, adjusting the feeding speed, and controlling the dissolved oxygen to be 10-30%; initial ventilation of fermentation 0.5m3H, stirring speed is 200 rpm/min; when the dissolved oxygen is less than 40%, the air is raised and rotated until the fermentation reaches the maximum ventilation of 2.5m3H, the stirring speed reaches 800 rpm/min; after fermentation for 178h, the aminopeptidase activity in the fermentation liquor is 1600U/mL by using the method similar to that in example 1, which is far lower than that of the aminopeptidase produced by fermentation in example 1 by using the method provided by the invention.
Comparative example 2:
the method for producing aminopeptidase by fermentation employed in this example comprises the following steps:
(1) activating strains: preparing an activation culture medium which comprises 1.5% of glycerol, 2.0% of peptone, 1.0% of yeast powder and 1.5% of agar powder, adding water to dissolve, sterilizing at 121 ℃ for 30min, and cooling to form a slope;
inoculating pichia pastoris into an activation culture medium for activation under the aseptic condition, wherein the activation temperature is 30 ℃, the activation time is 72 hours, and a clear bacterial colony grows on an inclined plane, so that a purified strain is obtained;
(2) preparing a seed solution: preparing shake flask seed liquid culture medium comprising 1.5% glycerol, 2.0% peptone and 1.0% yeast powder, dissolving in water, and sterilizing at 121 deg.C for 30 min;
under the aseptic condition, selecting an activated pichia pastoris bacterial colony, inoculating the Pichia pastoris bacterial colony into a 500mL triangular flask filled with 100mL shake flask seed liquid culture medium, and carrying out shake flask fermentation culture at the culture temperature of 30 ℃, the rotation speed of a shaking table of 220rpm/min for 24h until the culture liquid in the shake flask is turbid, thereby obtaining shake flask seed liquid;
(3) liquid submerged fermentation: preparing a fermentation tank culture medium which comprises 2.125% of phosphoric acid, 4% of ammonium sulfate, 0.1% of calcium sulfate, 2% of potassium sulfate, 1.8% of magnesium sulfate, 0.8% of potassium hydroxide, 0.5% of zinc sulfate, 4.2% of glycerol and 0.5% of PTM1, adding water to dissolve the mixture, and sterilizing the mixture for 30min at 121 ℃;
15L of fermentation medium is filled in a 30L fermentation tank, the shake flask seed liquid is inoculated into the fermentation tank for fermentation culture by the inoculation amount of 5 percent, the culture temperature is 30 ℃, and the pH value is controlled to be 5.0 in the whole process; after the dissolved oxygen rebounds and does not fall, feeding glycerol, adjusting the feeding speed, controlling the dissolved oxygen to be 10-25%, and controlling the total volume of glycerol fed-batch to be 5L; after 1h of glycerol feeding, entering a methanol induction period, beginning to feed methanol, adjusting the feeding speed, and controlling the dissolved oxygen to be 10-30%; initial ventilation of fermentation 0.5m3H, stirring speed is 200 rpm/min; when the dissolved oxygen is less than 40%, the air is raised and rotated until the fermentation reaches the maximum ventilation of 2.5m3H, the stirring speed reaches 800 rpm/min; after fermentation for 178h, the fermentation liquid is put into a tank, the aminopeptidase activity in the fermentation liquid is detected to be 2186U/mL by adopting the method which is the same as the method in the embodiment 1, the enzyme activity is similar to the enzyme activity of the aminopeptidase which is generated by adopting the method in the embodiment 1, but the sorbitol which is used as a carbon source in the embodiment of the invention is lower than glycerol in price, and the cost can be greatly reduced.
The above examples are merely illustrative of the present invention and should not be construed as limiting the scope of the invention, which is intended to be covered by the claims and any design similar or equivalent to the scope of the invention.

Claims (10)

1. A method for producing an aminopeptidase by fermentation, comprising the steps of:
(1) activating strains: inoculating pichia pastoris into an activation culture medium for activation to obtain a purified strain;
(2) preparing a seed solution: inoculating the activated pichia pastoris strain into a shake flask seed liquid culture medium for shake flask fermentation culture to obtain shake flask seed liquid;
(3) liquid submerged fermentation: inoculating the seed liquid in the shake flask into a fermentation tank for fermentation culture, starting feeding material A when the dissolved oxygen does not fall back, and starting feeding material B when the feeding of the material A is finished for 0.5-1h until the fermentation is finished;
wherein, the feed supplement A comprises 20 to 50 percent of sorbitol, 0.5 to 5 per mill of zinc sulfate, 0.2 to 0.8 percent of PTM1 and the balance of water;
the supplementary material B comprises 80-99% of methanol, 0.5-5% of zinc sulfate, 0.2-0.8% of PTM1 and the balance of water;
(4) filtering, concentrating the fermentation liquid, and extracting aminopeptidase.
2. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: the activation temperature in the step (1) is 25-32 ℃, and the activation time is 60-84 h.
3. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: in the step (2), the shake flask fermentation culture temperature is 25-32 ℃, the shaking table rotation speed is 150-300rpm/min, and the culture time is 18-25 h.
4. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: the activation culture medium in the step (1) comprises 1.0-2.5% of glycerol, 0.8-2.0% of peptone, 0.15-2.0% of yeast powder and 0.5-2.0% of agar powder; the seed liquid culture medium in the shake flask in the step (2) comprises 1.0-2.5% of glycerol, 0.8-2.0% of peptone and 0.15-2.0% of yeast powder.
5. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: and (4) inoculating the shake flask seed solution into a fermentation tank for fermentation culture in an inoculation amount of 5-10% in the step (3).
6. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: the culture medium of the fermentation tank in the step (3) comprises 0.51-2.975% of phosphoric acid, 0.8-4.5% of ammonium sulfate, 0.02-0.12% of calcium sulfate, 0.8-2.7% of potassium sulfate, 0.3-2.3% of magnesium sulfate, 0.3-1.2% of potassium hydroxide, 0.5-5% of zinc sulfate, 2-5% of sorbitol and 0.2-0.8% of PTM 1.
7. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: the fermentation culture temperature of the fermentation tank in the step (3) is 25-32 ℃, the rotating speed is 200-800rpm/min, and the ventilation volume is 0.5-2.5m3The pH value is controlled to be 4.5-5.5 in the whole process.
8. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: the ratio of the total volume of the fed-batch A fed-batch in the step (3) to the total volume of the culture medium in the fermentation tank is 1: 3.
9. The process for the fermentative production of an aminopeptidase according to claim 1, wherein: when the feeding material A flows in the step (3), adjusting the feeding speed and controlling the dissolved oxygen to be 10-25%; and when the material B is fed in a flowing manner, adjusting the feeding speed and controlling the dissolved oxygen to be 10-30%.
10. The process for fermentative production of an aminopeptidase according to claim 1, wherein the fermentation termination conditions in the step (3) are: and (3) measuring the enzyme activity of the fermentation supernatant every 24 hours after two days of fed-batch feeding B, and stopping fermentation when the increase amplitude between the enzyme activities measured in two consecutive times is less than 200U/ml.
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