CN114106913A - Self-repairing lubricating oil for cam mechanism and preparation method thereof - Google Patents
Self-repairing lubricating oil for cam mechanism and preparation method thereof Download PDFInfo
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- CN114106913A CN114106913A CN202111310984.XA CN202111310984A CN114106913A CN 114106913 A CN114106913 A CN 114106913A CN 202111310984 A CN202111310984 A CN 202111310984A CN 114106913 A CN114106913 A CN 114106913A
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- vermiculite
- silicon dioxide
- powder
- lubricating oil
- vermiculite powder
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 title claims abstract description 28
- 238000002360 preparation method Methods 0.000 title abstract description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910052902 vermiculite Inorganic materials 0.000 claims abstract description 58
- 239000010455 vermiculite Substances 0.000 claims abstract description 58
- 235000019354 vermiculite Nutrition 0.000 claims abstract description 58
- 239000000843 powder Substances 0.000 claims abstract description 43
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 27
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 26
- 239000002199 base oil Substances 0.000 claims abstract description 19
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 19
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims abstract description 7
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims abstract description 7
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims abstract description 7
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000005642 Oleic acid Substances 0.000 claims abstract description 7
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims abstract description 7
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims abstract description 7
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 claims abstract description 5
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 claims abstract description 5
- 235000020778 linoleic acid Nutrition 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 5
- 238000001035 drying Methods 0.000 claims description 15
- 238000000227 grinding Methods 0.000 claims description 15
- 230000010355 oscillation Effects 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 4
- 238000001704 evaporation Methods 0.000 claims description 2
- 238000007667 floating Methods 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 9
- 238000005299 abrasion Methods 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009751 slip forming Methods 0.000 description 3
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 2
- 239000000391 magnesium silicate Substances 0.000 description 2
- 229910052919 magnesium silicate Inorganic materials 0.000 description 2
- 235000019792 magnesium silicate Nutrition 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/102—Silicates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/72—Extended drain
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/76—Reduction of noise, shudder, or vibrations
Abstract
The invention discloses self-repairing lubricating oil for a cam mechanism and a preparation method thereof. The method comprises the following steps: the vermiculite powder, the silicon dioxide, the oiliness agent and the base oil comprise the following components: vermiculite powder: 1-4 g; silicon dioxide: 1-4 g; an oiliness agent: 1-4 g; base oil: 1000 ml; the oiliness agent is oleic acid or linoleic acid. The lubricating oil has higher flash point and long service life; friction surfaces suitable for a large number of friction pairs; can be added into various friction pairs with different new and old degrees, and forms a layer on the surface; effectively reduce the noise that the high pair of cam friction sent out.
Description
Technical Field
The invention relates to lubricating oil, in particular to self-repairing lubricating oil for a cam mechanism and a preparation method thereof.
Background
The mechanical equipment transmission operation depends on a friction pair. According to the tribology survey report released by the Chinese institute of engineering, the economic loss caused by frictional wear in China accounts for 4.5% of GDP every year, and the consumed energy accounts for 1/3% of the annual exploitation amount.
Lubricating oil can reduce friction, but the existing lubricating oil has certain defects:
firstly, the repair layer is easy to fall off and deposit is formed at the bottom of the equipment, so that the performance of the equipment is damaged;
secondly, the formation of the friction layer needs to be started after the surfaces of the friction pair are greatly worn, and the unworn surfaces of the friction pair cannot form the layer;
thirdly, the friction pair generates huge noise due to overlarge friction force;
fourth, the composition of the lubricant is complex and difficult to prepare.
Therefore, the research and development of the anti-wear, anti-friction and self-repairing technology which can reduce the friction loss and has a certain self-repairing function are imperative.
Disclosure of Invention
The invention aims to provide self-repairing lubricating oil for a cam mechanism and a preparation method thereof, aiming at the defects in the prior art, a protective layer is formed by metal friction, so that the surface of a metal friction part is modified, and further the loss caused by friction is improved and reduced.
The technical solution of the invention is as follows: a self-repairing lubricating oil for a cam mechanism, comprising: the vermiculite powder, the silicon dioxide, the oiliness agent and the base oil comprise the following components:
vermiculite powder: 1-4 g;
silicon dioxide: 1-4 g;
an oiliness agent: 1-4 g;
base oil: 1000 ml;
the oiliness agent is oleic acid or linoleic acid.
A preparation method of self-repairing lubricating oil for a cam mechanism comprises the following steps:
step 1: cleaning vermiculite and silicon dioxide, and drying;
step 2: grinding vermiculite to 100 μm with a ball mill, and grinding silicon dioxide to 5 μm with a ball mill respectively;
and step 3: adding 1-4 g of the vermiculite powder obtained in the step 2 into 1-4 g of an oily agent, performing ultrasonic oscillation for 1-2 h at 20 ℃ to disperse the vermiculite powder in the oily agent, and grinding to 0.5-1 mu m to obtain modified vermiculite powder;
and 4, step 4: uniformly dispersing the modified vermiculite powder and 1-4 g of silicon dioxide powder into 1000ml of base oil, and performing ultrasonic oscillation for 1-2 hours at 20 ℃ to obtain the lubricating oil.
The specific method for cleaning and drying the vermiculite and the silicon dioxide in the step 1 is as follows: putting vermiculite powder or silicon dioxide powder into a high-temperature-resistant glass container, adding 80-100 ℃ hot water, soaking for 30-40 minutes, stirring by using a wood stick to enable impurities in the vermiculite powder to be layered with vermiculite or impurities in the silicon dioxide powder to be layered with silicon dioxide, soaking for 10 minutes, pouring out floating impurities and water, rinsing for a plurality of times, drying, naturally evaporating the moisture of the vermiculite powder or the silicon dioxide powder to 30-40% of water content, then putting into a drying device for further drying for 30-40 minutes, and drying the moisture content of the vermiculite powder or the silicon dioxide powder to be below 3%.
The oiliness agent is a compound containing a polar atom such as sulfur, oxygen, nitrogen, phosphorus, or the like, or a group such as a hydroxyl group, a carboxyl group, or the like.
In the step 4, at least 1g of modified vermiculite powder is contained in each 1000ml of base oil.
In the step 4, at least 1g of modified silicon dioxide powder is contained in every 1000ml of base oil.
The working principle of the self-repairing lubricating oil for the cam mechanism is as follows: the vermiculite mineral is hydrous magnesium silicate with a layered structure, has an extremely low friction coefficient, and can release silicon-oxygen bonds easy to combine with a metal surface after friction. Therefore, when the material is added into lubricating oil, a repairing film which can be continuously formed under the action of friction energy can replace metal abrasion on the surface of a friction pair, and the effect of friction self-repairing is achieved; and the repairing film is not easy to fall off, and is beneficial to improving the wear resistance and the antifriction performance of the friction pair.
The silicon dioxide ultrafine powder can enter, deposit and fill in a frictional furrow, and a repairing film which can be continuously formed under the action of frictional energy and superparamagnetism shown by the silicon dioxide ultrafine powder is utilized to replace the surface metal abrasion of a friction pair.
The beneficial technical effects of the invention are as follows: (1) the material has a high flash point and is suitable for friction surfaces of a large number of friction pairs; (2) the lubricating oil is not required to be added again when being replaced every time, and the service life is long; (3) can be added into various friction pairs with different new and old degrees, and forms a layer on the surface; (4) the noise generated by the cam friction pair can be effectively reduced.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
A self-repairing lubricating oil for a cam mechanism, comprising: the vermiculite powder, the silicon dioxide, the oiliness agent and the base oil comprise the following components:
vermiculite powder: 1-4 g;
silicon dioxide: 1-4 g;
an oiliness agent: 1-4 g;
base oil: 1000 ml;
the oiliness agent is oleic acid or linoleic acid.
A preparation method of self-repairing lubricating oil for a cam mechanism comprises the following steps:
step 1: cleaning vermiculite and silicon dioxide, and drying;
step 2: grinding vermiculite to 100 μm with a ball mill, and grinding silicon dioxide to 5 μm with a ball mill respectively;
and step 3: adding 1-4 g of the vermiculite powder obtained in the step 2 into 1-4 g of an oily agent, performing ultrasonic oscillation for 1-2 h at 20 ℃ to disperse the vermiculite powder in the oily agent, and grinding to 0.5-1 mu m to obtain modified vermiculite powder;
and 4, step 4: uniformly dispersing the modified vermiculite powder and 1-4 g of silicon dioxide powder into 1000ml of base oil, and performing ultrasonic oscillation for 1-2 hours at 20 ℃ to obtain the lubricating oil.
Example 1: a self-repairing lubricating oil for a cam mechanism comprises the following components:
vermiculite powder: 1g of a compound;
silicon dioxide: 1g of a compound;
oleic acid: 1g of a compound;
base oil: 1000 ml.
The base oil is 150 SN.
The preparation method comprises the following steps:
step 1: cleaning vermiculite and silicon dioxide, and drying;
step 2: grinding vermiculite to 100 μm with a ball mill, and grinding silicon dioxide to 5 μm with a ball mill respectively;
and step 3: adding 1g of the vermiculite powder obtained in the step 2 into 1g of oleic acid, performing ultrasonic oscillation for 1-2 h at 20 ℃ to disperse the vermiculite powder in the oleic acid, and then grinding to 0.5-1 mu m to obtain modified vermiculite powder and silicon dioxide powder;
and 4, step 4: uniformly dispersing the modified vermiculite powder and 1g of silicon dioxide powder into 1000ml of base oil, and performing ultrasonic oscillation for 1-2 hours at 20 ℃ to obtain the self-repairing lubricating oil for the cam mechanism.
The related technical data are as follows:
viscosity index: 128
Density KG/M3:868
12 hour abrasion loss (mg): 27
12 hours oil temperature (degrees celsius): 84.
example 2: a self-repairing lubricating oil for a cam mechanism comprises the following components:
vermiculite powder: 4g of the total weight of the mixture;
silicon dioxide: 4g of the total weight of the mixture;
linoleic acid: 4g of the total weight of the mixture;
base oil: 1000 ml.
The base oil is 150 SN.
The preparation method comprises the following steps:
step 1: cleaning vermiculite and silicon dioxide, and drying;
step 2: grinding vermiculite to 100 μm with a ball mill, and grinding silicon dioxide to 5 μm with a ball mill respectively;
and step 3: adding 4g of the vermiculite powder obtained in the step 2 into 4g of linoleic acid, performing ultrasonic oscillation for 1-2 h at 20 ℃ to disperse the vermiculite powder in the linoleic acid, and then grinding to 0.5-1 mu m to obtain modified vermiculite powder;
and 4, step 4: uniformly dispersing the modified vermiculite powder and 4g of silicon dioxide powder into 1000ml of base oil, and performing ultrasonic oscillation for 1-2 h at 20 ℃ to obtain the self-repairing lubricating oil for the cam mechanism.
The related technical data are as follows:
viscosity index: 121
Density KG/M3:883
12 hour abrasion loss (mg): 30
12 hours oil temperature (degrees celsius): 86.
the self-repairing lubricating oil for the cam mechanism can be directly added to a friction pair part of the cam as lubricating oil for use, and can also be used as a lubricating oil additive, diluted into other lubricating agents according to a certain proportion and added to the friction pair part for use.
The self-repairing lubricating oil for the cam mechanism can be added to the unworn friction pair part to play a pre-protection role on the friction pair, and can also be added to the abraded friction pair part to form a self-repairing layer on the surface of the friction pair.
Lubricating oil or lubricating grease added with the self-repairing lubricating oil for the cam mechanism enters gaps of the friction pair to play a role in reducing friction in a micro-bearing state, so that the surface of the friction pair is prevented from being further abraded.
Lubricating oil or lubricating grease added with the self-repairing lubricating oil for the cam mechanism enters gaps of the friction pairs, and the surfaces of the friction pairs are polished by solid particles.
The active atoms released by the self-repairing lubricating oil for the cam mechanism react with the polished surface of the friction pair under the action of load to generate a metal self-repairing layer to replace the surface of the friction pair to carry out mechanical transmission so as to be abraded.
Vermiculite contained in the self-repairing lubricating oil for the cam mechanism can effectively reduce noise generated by friction.
The vermiculite mineral is water-containing magnesium silicate with a layered structure, and because the layered structure is very low in friction coefficient, the material is added into lubricating oil, can continuously form a repairing film under the action of friction energy, replaces metal abrasion on the surface of a friction pair, and plays a role in friction self-repairing; and the repairing film is not easy to fall off, and is beneficial to improving the wear resistance and the antifriction performance of the friction pair.
SiO2The ultra-fine powder can enter, deposit and fill in a frictional furrow, and replace the surface metal abrasion of a friction pair by utilizing the superparamagnetism displayed by the ultra-fine powder and a repairing film which can be continuously formed under the action of frictional energy.
The self-repairing lubricating oil for the cam mechanism is obviously different from other lubricating oil on the market, and the force and the friction heat energy generated when the cam mechanism moves to a high pair of machines are utilized to enable the surface performance reinforcing agent of the friction pair to have chemical reaction with the metal surface of the friction pair, so that the metal surface of the friction pair generates a self-repairing layer.
The self-repairing layer is a composite modified substance generated by combining self-repairing lubricating oil for the cam mechanism on the surface of the friction pair metal by chemical bonds. And the friction pair surface property reinforcing agent can start the generation of the metal self-repairing layer under the condition that the friction pair surface does not generate abrasion.
The self-repairing lubricating oil for the cam mechanism can be widely applied to the following equipment and devices containing the cam:
1. conjugate cam mechanism of split printing machine;
2. an eccentric swing type paper transfer mechanism of an offset press;
3. other devices include cam mechanisms.
Claims (3)
1. A self-repairing lubricating oil for a cam mechanism, characterized by comprising: the vermiculite powder, the silicon dioxide, the oiliness agent and the base oil comprise the following components:
vermiculite powder: 1-4 g;
silicon dioxide: 1-4 g;
an oiliness agent: 1-4 g;
base oil: 1000 ml;
the oiliness agent is oleic acid or linoleic acid.
2. The method of preparing the lubricating oil of claim 1, comprising the steps of:
step 1: cleaning vermiculite and silicon dioxide, and drying;
step 2: grinding vermiculite to 100 μm with a ball mill, and grinding silicon dioxide to 5 μm with a ball mill respectively;
and step 3: adding 1-4 g of the vermiculite powder obtained in the step 2 into 1-4 g of an oily agent, performing ultrasonic oscillation for 1-2 h at 20 ℃ to disperse the vermiculite powder in the oily agent, and grinding to 0.5-1 mu m to obtain modified vermiculite powder;
and 4, step 4: uniformly dispersing the modified vermiculite powder and 1-4 g of silicon dioxide powder into 1000ml of base oil, and performing ultrasonic oscillation for 1-2 h at 20 ℃ to obtain the lubricating oil according to claim 1.
3. The method for preparing the vermiculite according to the claim 2, characterized in that the step 1 of washing the vermiculite and the silicon dioxide and drying the vermiculite is realized by the following specific method: putting vermiculite powder or silicon dioxide powder into a high-temperature-resistant glass container, adding 80-100 ℃ hot water, soaking for 30-40 minutes, stirring by using a wood stick to enable impurities in the vermiculite powder to be layered with vermiculite or impurities in the silicon dioxide powder to be layered with silicon dioxide, soaking for 10 minutes, pouring out floating impurities and water, rinsing for a plurality of times, drying, naturally evaporating the moisture of the vermiculite powder or the silicon dioxide powder to 30-40% of water content, then putting into a drying device for further drying for 30-40 minutes, and drying the moisture content of the vermiculite powder or the silicon dioxide powder to be below 3%.
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Citations (11)
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