CN114106397A - Preparation method of low-modulus porous PMMA (polymethyl methacrylate) bionic bone cement, product and application thereof - Google Patents

Preparation method of low-modulus porous PMMA (polymethyl methacrylate) bionic bone cement, product and application thereof Download PDF

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CN114106397A
CN114106397A CN202111321093.4A CN202111321093A CN114106397A CN 114106397 A CN114106397 A CN 114106397A CN 202111321093 A CN202111321093 A CN 202111321093A CN 114106397 A CN114106397 A CN 114106397A
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bone cement
gelatin
pmma
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calcium salt
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崔大祥
杨迪诚
朱君
余将明
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Shanghai National Engineering Research Center for Nanotechnology Co Ltd
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/26Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by elimination of a solid phase from a macromolecular composition or article, e.g. leaching out
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Abstract

The invention relates to a preparation method of low-modulus porous PMMA bionic bone cement, a product and application thereof.A gelatin pore-making technology is used, inorganic calcium salt particles are suspended in a gelatin solution, and glutaraldehyde is added to make the inorganic calcium salt particles cross-linked; freeze drying the cross-linking solution, crushing and sieving the product to obtain gelatin coated calcium salt particles with different particle sizes; uniformly mixing the particles and PMMA bone cement powder, and blending the mixture with a curing liquid to prepare the low-modulus porous PMMA bionic bone cement. According to the invention, inorganic calcium salt particles coated by gelatin are used as a filler and a pore-forming agent, and the particle size with a controllable range is favorable for forming a uniform micropore structure and promoting cells to grow in micropores; the gelatin and PMMA have good compatibility, the influence on the compressive strength of the bone cement is small, and the low rigidity of the gelatin reduces the elastic modulus of the PMMA bone cement, thereby meeting the requirement of clinical use.

Description

Preparation method of low-modulus porous PMMA (polymethyl methacrylate) bionic bone cement, product and application thereof
Technical Field
The invention relates to a method in the technical field of biomedical materials, and relates to a preparation method of low-modulus porous PMMA (polymethyl methacrylate) bionic bone cement, a product and application thereof, in particular to a method for preparing low-modulus porous PMMA bionic bone cement by using a gelatin pore-making technology and preparing gelatin-coated inorganic calcium salt particles with controllable particle sizes as filling materials.
Background
Osteoporosis (OP) is a common systemic bone metabolic disease characterized by low bone mass and damage to bone microarchitectural tissue, which is prone to non-traumatic fractures. Osteoporotic Vertebral Compression Fractures (OVCFs) are the most common osteoporotic fractures, accounting for about 45% of osteoporotic fractures. The Percutaneous Vertebroplasty (PVP) is the most commonly used minimally invasive technology for treating OVCFs, the conventional PVP usually uses PMMA bone cement as filling bone cement, the bone cement has high mechanical strength but large elastic modulus and does not have osteogenesis stimulating bioactivity, and research reports show that about 8% -52% of patients with OVCFs can cause adjacent vertebral body to be compressed and fractured after PVP operation (acute vertebral fracture, AVF), so that the biomechanical performance of the PMMA bone cement is improved, the elastic modulus of the PMMA bone cement is reduced to be matched with the elastic modulus of the adjacent vertebral body, and the clinical requirement for reducing the risk of AVF occurrence is met.
Adding organic or inorganic bioactive filler into PMMA bone cement is an effective means for improving biocompatibility and biomechanical properties of bone cement, but in past researches, inorganic powder is often directly mixed with PMMA powder, so that the brittleness of bone cement is improved and the compressive strength is obviously reduced while the elastic modulus is reduced, for example, CPC and PMMA powder are compounded to prepare CPC/PMMA bone cement [ baoliu, journal of osteoporosis, 2012, china); compounding natural bone powder, chitosan and PMMA powder [ Kim SB, Biomaterials, 2004], and the like.
Disclosure of Invention
The invention aims to provide a preparation method of low-modulus porous PMMA bionic bone cement.
Yet another object of the present invention is to: provides a low-modulus porous PMMA bionic bone cement product prepared by the method.
Yet another object of the present invention is to: provides an application of the product.
The purpose of the invention is realized by the following scheme: a preparation method of porous PMMA bionic bone cement with low modulus is characterized in that a gelatin pore-making technology is used, inorganic calcium salt particles are suspended in gelatin solution, and glutaraldehyde is added to make the inorganic calcium salt particles cross-linked; freeze drying the cross-linking solution, crushing and sieving the product to obtain gelatin coated calcium salt particles with different particle sizes; uniformly mixing the particles and PMMA bone cement powder, and blending the mixture with a curing liquid to prepare the low-modulus porous PMMA bionic bone cement, which comprises the following steps:
(1) preparing gelatin coated inorganic calcium salt particles:
preparing 10% (g/mL) gelatin aqueous solution, adding inorganic calcium salt powder into the gelatin aqueous solution according to the proportion of 0.1-1:1 (g/mL), stirring at high speed for 10min at 35 ℃, and then continuously adding 1wt% glutaraldehyde solution with the volume of 1% of the gelatin solution for crosslinking for half an hour. Freezing the cross-linked solution with liquid nitrogen, and freeze-drying; crushing the dried product by using a mortar or a pulverizer, and sieving to obtain gelatin particles with different particle size ranges;
(2) the porous PMMA bone cement formula comprises:
the PMMA bone cement solid phase powder consists of 54 to 89 percent of polymethyl methacrylate, 5 to 40 percent of gelatin particles, 5 percent of barium sulfate developer and 1 percent of Benzoyl Peroxide (BPO) initiator, and the mass percentage of the components is that the total sum is 100 percent. The liquid phase consists of 85 to 99.5 percent of methyl methacrylate monomer, 0.25 to 7.75 percent of polymerization promoter N, N-dimethyl-p-toluidine and 0.25 to 7.75 percent of stabilizer hydroquinone, and the mass percentage of the components is 100 percent;
(3) mixing PMMA bone cement powder and curing liquid according to the solid-to-liquid ratio of 1.5-2g/mL to obtain the low-modulus porous PMMA bionic bone cement.
The inorganic calcium salt in the step (1) comprises calcium silicate, calcium phosphate and calcium sulfate biological ceramic powder.
The sieving in the step (1) is realized by using a micron-sized sieve, and the particle size can be in any range of 50-500 mu m.
The invention provides low-modulus porous PMMA bionic bone cement prepared by any one of the methods.
The invention provides application of bone cement in preparation of a low-modulus porous PMMA bionic bone cement preparation material.
Suspending inorganic calcium salt particles in gelatin solution, adding glutaraldehyde to make them cross-linked; freeze drying the cross-linking solution, crushing and sieving the product to obtain gelatin coated calcium salt particles with different particle sizes; and uniformly mixing the particles and PMMA bone cement powder, and blending the mixture with a curing liquid to prepare the low-modulus porous PMMA bionic bone cement.
The invention comprises the following steps:
1. preparing a gelatin water solution with the concentration of 10% (g/mL), wherein the preparation method is to stir and dissolve the gelatin water solution at 50 ℃.
2. Adding inorganic calcium salt powder into gelatin water solution at a ratio of 0.1-1:1 (g/mL), stirring at high speed at 35 deg.C for 10min, and adding 1wt% glutaraldehyde solution with a volume of 1% of the gelatin solution for crosslinking for half an hour.
3. Freezing the cross-linked solution with liquid nitrogen, and freeze-drying; and crushing the dried product by using a mortar or a pulverizer, and sieving to obtain the gelatin particles with different particle size ranges.
4. The PMMA bone cement solid phase powder consists of 54 to 89 percent of polymethyl methacrylate, 5 to 40 percent of gelatin particles, 5 percent of barium sulfate developer and 1 percent of Benzoyl Peroxide (BPO) initiator, and the mass percentage of the components is that the total sum is 100 percent. The liquid phase consists of methyl methacrylate monomer 85-99.5 wt%, polymerization promoter N, N-dimethyl p-toluidine 0.25-7.75 wt% and stabilizer hydroquinone 0.25-7.75 wt%, and the total amount is 100 wt%.
5. Mixing PMMA bone cement powder and curing liquid according to the solid-to-liquid ratio of 1.5-2g/mL to obtain the low-modulus porous PMMA bionic bone cement.
The invention has the advantages that:
1. inorganic calcium salt particles coated by gelatin are used as a filler and a pore-forming agent, and the particle size with controllable range is favorable for forming a uniform micropore structure and promoting the growth of cells in micropores.
2. The gelatin has better compatibility with PMMA, has less influence on the compressive strength of the bone cement, and the lower rigidity of the gelatin reduces the elastic modulus of the PMMA bone cement.
Drawings
FIG. 1 is an SEM image of porous PMMA biomimetic bone cement;
figure 2 is a graph of the compressive strength of PMMA bone cement doped with gelatin microparticles in different proportions.
Detailed Description
The following examples are carried out on the premise of the technical scheme of the invention, and detailed embodiments and specific operation procedures are given, but the scope of the invention is not limited to the following examples.
Example 1
A low-modulus porous PMMA bionic bone cement uses a gelatin pore-making technology, inorganic calcium salt particles are suspended in a gelatin solution, and glutaraldehyde is added to make the inorganic calcium salt particles cross-linked; freeze drying, pulverizing and sieving the crosslinking solution to obtain gelatin coated calcium salt particles with different particle sizes; uniformly mixing the gelatin-coated calcium salt particles with PMMA bone cement powder, and blending the mixture with a curing liquid to prepare the low-modulus porous PMMA bionic bone cement, wherein the preparation method comprises the following steps:
(1) preparing gelatin coated inorganic calcium salt particles:
weighing 1g of gelatin, dissolving the gelatin in 10mL of ultrapure water, heating at 50 ℃ to prepare a solution to prepare a gelatin aqueous solution with the concentration of 10% (g/mL), adding 5g of inorganic calcium salt alpha-TCP powder into the solution, stirring at a high speed of 35 ℃ for 10min, and then continuously adding 1wt% glutaraldehyde solution with the volume of 1% of the gelatin solution for crosslinking for half an hour; freezing the cross-linked solution with liquid nitrogen, and freeze-drying; crushing the dried product by a crusher, sieving by a 100-mesh sieve and a 300-mesh sieve, and collecting particles smaller than 100 meshes and larger than 300 meshes;
(2) the porous PMMA bone cement formula comprises:
the PMMA bone cement solid phase powder comprises the following components in percentage by mass: consists of 84 percent of polymethyl methacrylate, 10 percent of gelatin particles, 5 percent of barium sulfate as a developing agent and 1 percent of Benzoyl Peroxide (BPO) as an initiator;
the curing liquid consists of 95 percent of methyl methacrylate monomer, 2.5 percent of polymerization promoter N, N-dimethyl-p-toluidine and 2.5 percent of stabilizer hydroquinone by mass percentage;
(3) mixing PMMA bone cement powder with curing liquid according to the solid-to-liquid ratio of 2g/mL to obtain the low-modulus porous PMMA bionic bone cement.
Example 2
A low-modulus porous PMMA biomimetic bone cement, otherwise identical to example 1 except that the proportion of gelatin microparticles was replaced with 20%, 30%, 40%, prepared by the following steps:
(1) preparing gelatin coated inorganic calcium salt particles:
preparing a gelatin aqueous solution with the concentration of 10% (g/mL), adding inorganic calcium salt powder into the gelatin aqueous solution according to the proportion of 0.1-1:1 (g/mL), stirring at a high speed of 35 ℃ for 10min, and then continuously adding 1wt% glutaraldehyde solution with the volume of 1% of the gelatin solution for crosslinking for half an hour; freezing the cross-linked solution with liquid nitrogen, and freeze-drying; crushing the dried product by using a mortar or a pulverizer, and sieving to obtain gelatin particles with different particle size ranges;
(2) the porous PMMA bone cement formula comprises:
(A) the PMMA bone cement solid phase powder comprises the following components in percentage by mass: consists of 74 percent of polymethyl methacrylate, 20 percent of gelatin particles, 5 percent of barium sulfate as a developing agent and 1 percent of Benzoyl Peroxide (BPO) as an initiator; and
(B) the PMMA bone cement solid phase powder comprises the following components in percentage by mass: consists of 64 percent of polymethyl methacrylate, 30 percent of gelatin particles, 5 percent of barium sulfate as a developing agent and 1 percent of Benzoyl Peroxide (BPO) as an initiator; and
(C) the PMMA bone cement solid phase powder comprises the following components in percentage by mass: consists of 54 percent of polymethyl methacrylate, 40 percent of gelatin particles, 5 percent of barium sulfate as a developing agent and 1 percent of Benzoyl Peroxide (BPO) as an initiator;
the curing liquid consists of 95 percent of methyl methacrylate monomer, 2.5 percent of polymerization promoter N, N-dimethyl-p-toluidine and 2.5 percent of stabilizer hydroquinone by mass percentage;
(3) and (C) mixing the PMMA bone cement powder and the curing liquid according to the solid-liquid ratio of 2g/mL to obtain the low-modulus porous PMMA bionic bone cement.
Cylindrical test specimens with a diameter of 6 mm. times.12 mm were prepared and tested for compressive strength according to YY0459-2003, the results are shown in the following table and FIG. 2. The sample with the content of 40 percent has a cross-section SEM picture shown in figure 1 after 2 weeks of degradation weight loss treatment
Figure DEST_PATH_IMAGE001
Example 3
The other process was the same as example 1 except that the inorganic calcium salt powder was replaced with hydroxyapatite from α -TCP to prepare a low-modulus porous PMMA biomimetic bone cement.
Example 4
The same as example 1 except that the inorganic calcium salt powder was replaced with calcium silicate powder from α -TCP, a low-modulus porous PMMA biomimetic bone cement was prepared.

Claims (6)

1. A preparation method of porous PMMA bionic bone cement with low modulus is characterized in that a gelatin pore-making technology is used, inorganic calcium salt particles are suspended in gelatin solution, and glutaraldehyde is added to make the inorganic calcium salt particles cross-linked; freeze drying, pulverizing and sieving the crosslinking solution to obtain gelatin coated calcium salt particles with different particle sizes; the method comprises the following steps of uniformly mixing the gelatin-coated calcium salt particles with PMMA bone cement powder, and blending the mixture with a curing liquid to prepare the low-modulus porous PMMA bionic bone cement, wherein the method comprises the following steps:
(1) preparing gelatin coated inorganic calcium salt particles:
preparing a gelatin aqueous solution with the concentration of 10% (g/mL), adding inorganic calcium salt powder into the gelatin aqueous solution according to the proportion of 0.1-1:1 (g/mL), stirring at a high speed of 35 ℃ for 10min, and then continuously adding 1wt% glutaraldehyde solution with the volume of 1% of the gelatin solution for crosslinking for half an hour; freezing the cross-linked solution with liquid nitrogen, and freeze-drying; crushing the dried product by using a mortar or a pulverizer, and sieving to obtain gelatin particles with different particle size ranges;
(2) the porous PMMA bone cement formula comprises:
the PMMA bone cement solid phase powder consists of 54 to 89 percent of polymethyl methacrylate, 5 to 40 percent of gelatin particles, 5 percent of barium sulfate as a developing agent and 1 percent of Benzoyl Peroxide (BPO) as an initiator according to mass percentage;
the curing liquid consists of 85 to 99.5 mass percent of methyl methacrylate monomer, 0.25 to 7.75 mass percent of polymerization promoter N, N-dimethyl p-toluidine and 0.25 to 7.75 mass percent of stabilizer hydroquinone;
(3) mixing PMMA bone cement powder and curing liquid according to the solid-to-liquid ratio of 1.5-2g/mL to obtain the low-modulus porous PMMA bionic bone cement.
2. The method for preparing low-modulus porous PMMA bionic bone cement according to the claim 1, characterized in that in the step (1), the inorganic calcium salt at least comprises one or more of calcium silicate, calcium phosphate, calcium sulfate bioceramic powder.
3. The method for preparing low-modulus porous PMMA bionic bone cement according to claim 1, characterized in that in step (1), the sieve is sieved by a micron-sized sieve with any particle size range between 50 and 500 μm.
4. The method for preparing the low-modulus porous PMMA bionic bone cement according to any one of claims 1 to 3, characterized by comprising the following steps:
(1) preparing gelatin coated inorganic calcium salt particles:
weighing 1g of gelatin, dissolving the gelatin in 10mL of ultrapure water, heating at 50 ℃ to prepare a solution to prepare a gelatin aqueous solution with the concentration of 10% (g/mL), adding 5g of inorganic calcium salt alpha-TCP powder into the solution, stirring at a high speed of 35 ℃ for 10min, and then continuously adding 1wt% glutaraldehyde solution with the volume of 1% of the gelatin solution for crosslinking for half an hour; freezing the cross-linked solution with liquid nitrogen, and freeze-drying; crushing the dried product by a crusher, sieving by a 100-mesh sieve and a 300-mesh sieve, and collecting particles smaller than 100 meshes and larger than 300 meshes;
(2) the porous PMMA bone cement formula comprises:
the PMMA bone cement solid phase powder comprises the following components in percentage by mass: consists of 84 percent of polymethyl methacrylate, 10 percent of gelatin particles, 5 percent of barium sulfate as a developing agent and 1 percent of Benzoyl Peroxide (BPO) as an initiator;
the curing liquid consists of 95 percent of methyl methacrylate monomer, 2.5 percent of polymerization promoter N, N-dimethyl-p-toluidine and 2.5 percent of stabilizer hydroquinone by mass percentage;
(3) mixing PMMA bone cement powder with curing liquid according to the solid-to-liquid ratio of 2g/mL to obtain the low-modulus porous PMMA bionic bone cement.
5. A low modulus porous PMMA bionic bone cement, characterized in that it is obtained by the process according to any one of claims 1 to 4.
6. Use of the bone cement according to claim 4 in the preparation of a low modulus porous PMMA biomimetic bone cement preparation material.
CN202111321093.4A 2021-11-09 2021-11-09 Preparation method of low-modulus porous PMMA (polymethyl methacrylate) bionic bone cement, product and application thereof Pending CN114106397A (en)

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WO2023109377A1 (en) * 2021-12-17 2023-06-22 上海纳米技术及应用国家工程研究中心有限公司 Preparation method for drug-loaded mesoporous calcium silicate modified pmma bone cement, product, and use

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