CN114106287A - Low-VOC (volatile organic compound) molded high-resilience polyurethane and preparation method thereof - Google Patents

Low-VOC (volatile organic compound) molded high-resilience polyurethane and preparation method thereof Download PDF

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CN114106287A
CN114106287A CN202010904634.5A CN202010904634A CN114106287A CN 114106287 A CN114106287 A CN 114106287A CN 202010904634 A CN202010904634 A CN 202010904634A CN 114106287 A CN114106287 A CN 114106287A
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parts
catalyst
resilience
voc
high resilience
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高建永
江昆
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Baicdymos Automotive Systems Chongqing Co ltd
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Baicdymos Automotive Systems Chongqing Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6681Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38
    • C08G18/6688Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3271
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/18Catalysts containing secondary or tertiary amines or salts thereof
    • C08G18/1825Catalysts containing secondary or tertiary amines or salts thereof having hydroxy or primary amino groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3271Hydroxyamines
    • C08G18/3275Hydroxyamines containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3271Hydroxyamines
    • C08G18/3278Hydroxyamines containing at least three hydroxy groups
    • C08G18/3281Hydroxyamines containing at least three hydroxy groups containing three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2101/00Manufacture of cellular products

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention discloses a low VOC molding high-resilience polyurethane and a preparation method thereof. The raw materials of the invention comprise, by weight, 20-95 parts of high resilience basic polyether, 5-80 parts of high resilience graft polyether, 0.3-1.5 parts of cross-linking agent, 0.2-0.9 part of catalyst A (6-dimethylamino-1-ethanol), 0.1-0.6 part of catalyst B (N, N dimethyl-N, N, -bis (2-hydroxypropyl) -1, 3-propane diamine), 0.3-1 part of surfactant, 1-5 parts of pore-forming agent and 39-60 parts of isocyanate. The molding polyurethane prepared by the raw material proportion and the preparation method has the characteristics of good rebound resilience, excellent mechanical point performance, low odor and low VOC, the VOC content in the product meets the national standard, the adopted cross-linking agent has the hole opening effect, and the high-resilience molding prepared by the cross-linking agent has longer initiation time and deflation time, does not have inflation, greatly improves the hardness, the rebound and the tensile strength, and has smaller indentation degree.

Description

Low-VOC (volatile organic compound) molded high-resilience polyurethane and preparation method thereof
Technical Field
The invention belongs to the field of high polymer materials, and particularly relates to low-VOC (volatile organic compound) molding high-resilience polyurethane and a preparation method thereof.
Background
The high-resilience polyurethane foam material has excellent mechanical properties (high resilience and low hysteresis loss) and a higher compression load ratio (sag factor), so that the high-resilience polyurethane foam material has remarkable sitting comfort, excellent fatigue resistance and good air permeability, and is widely applied to various motor vehicle seats such as automobiles, motorcycles, trains, airplanes and the like.
Along with the improvement of living standard of people, people pay more and more attention to the quality of air in the car. The excessive VOC content can cause the maladjustment of the immune level of the organism, influence the function of the nervous system, cause the problems of dizziness, headache, nausea, hypomnesis and the like, and seriously influence the health of human beings. The national standard for VOC is getting tighter and tighter, and the punishment is getting bigger and bigger. The demand of host factories for foamed VOC is increasing. How to reduce the VOC content in the foam is an urgent problem to be solved by the polyurethane industry.
Disclosure of Invention
The invention aims to provide a low-VOC molded high-resilience polyurethane and a preparation method thereof.
In order to achieve the above object, the present invention provides a low VOC molded high resilience polyurethane, which is characterized in that: the raw materials are calculated according to the weight fraction ratio: 20-95 parts of high-resilience basic polyether, 5-80 parts of high-resilience graft polyether, 0.3-1.5 parts of cross-linking agent, 0.2-0.9 part of catalyst A, 0.1-0.6 part of catalyst B, 0.3-1 part of surfactant, 1-5 parts of pore-forming agent and 39-60 parts of isocyanate; the catalyst A is 6-dimethylamino-1-ethanol; the catalyst B is (N, N dimethyl-N, N, -bis (2-hydroxypropyl) -1, 3-propane diamine).
The cross-linking agent is diethanolamine or triethanolamine.
The cell opener polyoxyalkylene-polysiloxane copolymer.
The surfactant is silicone oil.
The isocyanate is one or a combination of basf's CW5010, CW5013 or bayer MT 20.
The preparation method of the low VOC molding high-resilience polyurethane comprises the following steps: the raw materials comprise the following components in parts by weight:
1) preparing a polyether composite material: adding 20-95 parts of high resilience basic polyether, 5-80 parts of high resilience graft polyether, 0.2-0.9 part of catalyst A, 0.1-0.9 part of catalyst B, 0.3-1.5 parts of cross-linking agent, 1-5 parts of pore-forming agent, 0.3-1 part of surfactant and 2-5 parts of water into a stirrer, uniformly mixing, wherein the mixing rotation degree is 100-1000r/min, the mixing time is 30-60min, and the mixed polyether composite material is used as a first component for standby;
2) and (3) reacting 39-60 parts of isocyanate serving as a group II with a spare group I, wherein the internal pressure of the reaction cavity is 1.5-5bar, the surface temperature of the mold is 50-70 ℃, the temperature of the raw material is 20-35 ℃, and the low-VOC molded high-resilience sponge is obtained after complete reaction.
The invention relates to a low VOC molding high-resilience polyurethane and a preparation method thereof, and the low VOC molding high-resilience polyurethane has the following beneficial effects:
the molded polyurethane prepared by the method has the characteristics of good rebound resilience, excellent mechanical point performance, low odor and low VOC, and the VOC content in the product meets the national standard;
the adopted cross-linking agent has the effect of opening pores, and the high-resilience molding prepared by the cross-linking agent has longer rise time and deflation time, no inflation, greatly improved hardness, resilience and tensile strength and small indentation degree.
Detailed Description
Example 1
The invention relates to a preparation method of low VOC molding high-resilience polyurethane, which comprises the following steps of firstly mixing high-resilience basic polyether in proportion according to the parts by weight: KE-81084 parts, high resilience graft polyether: 16 parts of KE-880S, 0.8 part of DEOA, 0.8 part of catalyst A, 150.04 parts of LE and 1030.2 parts of LED, 1300.5 parts of catalyst B, Z and surfactant: UA-8820LV 0.16+ UA-8823LV0.54, cell opener: FA 1031.8 parts, water: 3.8 parts of the mixture is added into a mixing tank; then stirring for 30min at the rotating speed of 500r/min, and taking the uniformly mixed raw materials as a group of polyether combined materials;
when the temperature of a group of polyether combined materials is 20-35 ℃, uniformly mixing the mixed polyether combined materials with isocyanate CW-5010 according to the mass ratio of 100:39-60, and injecting the mixture into an automobile seat mold, wherein the mold temperature is 50-70 ℃, the mold closing pressure is 1.0-5.0bar, and the product can be taken out after 3-5min, so that the low-VOC seat foam is obtained, and the obtained low-VOC seat foam VOC detection standard is as shown in the following table one.
Table one: the product has the characteristic of low VOC content. The VOC detection standard is MS300-55 (2016).
Figure 598054DEST_PATH_IMAGE001
Example 2
The invention relates to a preparation method of low VOC molding high-resilience polyurethane, which comprises the following steps; the raw materials comprise the following components in parts by weight:
firstly, proportionally mixing high-resilience basic polyether: KE-81080 parts, high resilience graft polyether: KE-880S 20 parts, cross-linking agent: 0.5 part of DEOA, catalyst A: LE 150.06 parts + LED 1030.4 parts, catalyst B: z1300.66 parts, surfactant: 0.2 part of UA-8820LV + 0.6 part of UA-8823LV, and a pore-opening agent: 2.2 parts, water: 2.5 parts of the mixture is added into a mixing tank and then stirred for 30min at the rotating speed of 500 r/min; taking the uniformly mixed raw materials as a group of head materials;
when the temperature of a group of the Engraulis japonicus Temminck et Schlegel combined material is 20-35 ℃, uniformly mixing the mixed group of the Engraulis japonicus Temminck et Schlegel combined material and MT20 according to the mass ratio of 100:39-60, and injecting into an automobile seat mold; the temperature of the mould is 50-70 ℃, the mould closing pressure of the mould is 1.0-5.0bar, and the product can be taken out after the mould is opened for 3-5min, so that the low VOC seat foam is obtained; the product has the characteristic of low VOC content, and the detection standard table is shown as table two.
Table two: the VOC detection standard is MS300-55 (2016).
Figure 933221DEST_PATH_IMAGE002
Example 3
The invention discloses a preparation method of low VOC molding high-resilience polyurethane, which comprises the following steps: the raw materials comprise the following components in parts by weight:
firstly, proportionally mixing high-resilience basic polyether: KE-81040 parts, high resilience graft polyether: KE-880S 60 parts, cross-linking agent: 0.48 part of DEOA, catalyst A: 1030.18 parts of LED, catalyst B: z1300.66 parts, surfactant: 0.22 part of UA-8820LV + 0.58 part of UA-8823LV, and water: 3.9 parts of the mixture is added into a mixing tank and then stirred for 30min at the rotating speed of 500 r/min; using the uniformly mixed raw materials as a group of polyether combined materials;
when the temperature of the raw materials is 20-35 ℃, uniformly mixing the mixed polyether composite material with MT20 according to the mass ratio of 100:39-60, and injecting into an automobile seat mold; the temperature of the mould is 50-70 ℃, the mould closing pressure of the mould is 1.0-5.0bar, and the product can be taken out after the mould is opened for 3-5min, so that the low VOC seat foam is obtained; the product has the characteristic of low VOC, and is detected by a standard table, such as the third table.
Table three: VOC detection Standard MS300-55 (2016).
Figure 724459DEST_PATH_IMAGE003

Claims (6)

1. The low VOC molding high resilience polyurethane is characterized in that the raw materials comprise, by weight, 20-95 parts of high resilience base polyether, 5-80 parts of high resilience graft polyether, 0.3-1.5 parts of cross-linking agent, 0.2-0.9 part of catalyst A, 0.1-0.6 part of catalyst B, 0.3-1 part of surfactant, 1-5 parts of pore-forming agent and 39-60 parts of isocyanate; the catalyst A is 6-dimethylamino-1-ethanol; the catalyst B is (N, N dimethyl-N, N, -bis (2-hydroxypropyl) -1, 3-propane diamine).
2. The low VOC molded high resilience polyurethane of claim 1, wherein said cross-linking agent is diethanolamine or triethylenemelamine.
3. The low VOC molded high resilience polyurethane of claim 1, wherein said cell opener is a polyoxyalkylene-polysiloxane copolymer.
4. The low VOC molded high resilience polyurethane of claim 1, wherein said surfactant is a silicone oil.
5. The low VOC molded high resilience polyurethane of claim 1, wherein said isocyanate is one or a combination of Pasteur CW5010, CW5013 or Bayer MT 20.
6. The method of claim 1, wherein the raw materials are in parts by weight
1) Preparing a polyether composite material, namely adding 20-95 parts of high resilience basic polyether, 5-80 parts of high resilience graft polyether, 0.2-0.9 part of catalyst A, 0.1-0.9 part of catalyst B, 0.3-1.5 parts of cross-linking agent, 1-5 parts of pore-forming agent, 0.3-1 part of surfactant and 2-5 parts of water into a stirrer for uniform mixing, wherein the mixing rotation degree is 100 and 1000r/min, the mixing time is 30-60min, and the mixed polyether composite material is used as a group I for later use;
2) and (3) reacting 39-60 parts of isocyanate serving as a group II with a spare group I, wherein the internal pressure of the reaction cavity is 1.5-5bar, the surface temperature of the mold is 50-70 ℃, the temperature of the raw material is 20-35 ℃, and the low-VOC molded high-resilience sponge is obtained after complete reaction.
CN202010904634.5A 2020-09-01 2020-09-01 Low-VOC (volatile organic compound) molded high-resilience polyurethane and preparation method thereof Pending CN114106287A (en)

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* Cited by examiner, † Cited by third party
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US20040152796A1 (en) * 2003-01-31 2004-08-05 Crompton Corporation Process for preparing polyurethane foams having reduced VOC emissions
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CN107082865A (en) * 2017-05-23 2017-08-22 长春富维安道拓汽车饰件系统有限公司 A kind of odor type high-rebound polyurethane moulded foam and preparation method thereof
CN108559051A (en) * 2018-05-16 2018-09-21 宁波拓普集团股份有限公司 A kind of zero VOC high resilience polyurethane foam and preparation method thereof
CN109320682A (en) * 2018-09-30 2019-02-12 山东诺威新材料有限公司 High rebound foam of automotive seat low-density and preparation method thereof
CN110540627A (en) * 2019-08-30 2019-12-06 惠彩材料科技(苏州)有限公司 Polyurethane foam, preparation method and application in automobile headrest
CN110862510A (en) * 2019-12-03 2020-03-06 江苏长顺高分子材料研究院有限公司 Full MDI type high-resilience polyurethane foam and preparation method and application thereof
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Patent Citations (8)

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CN107082865A (en) * 2017-05-23 2017-08-22 长春富维安道拓汽车饰件系统有限公司 A kind of odor type high-rebound polyurethane moulded foam and preparation method thereof
CN108559051A (en) * 2018-05-16 2018-09-21 宁波拓普集团股份有限公司 A kind of zero VOC high resilience polyurethane foam and preparation method thereof
CN109320682A (en) * 2018-09-30 2019-02-12 山东诺威新材料有限公司 High rebound foam of automotive seat low-density and preparation method thereof
CN111848902A (en) * 2019-04-26 2020-10-30 北汽岱摩斯汽车系统(重庆)有限公司 Low-VOC (volatile organic compound) molded high-resilience polyurethane and preparation method thereof
CN110540627A (en) * 2019-08-30 2019-12-06 惠彩材料科技(苏州)有限公司 Polyurethane foam, preparation method and application in automobile headrest
CN110862510A (en) * 2019-12-03 2020-03-06 江苏长顺高分子材料研究院有限公司 Full MDI type high-resilience polyurethane foam and preparation method and application thereof

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Title
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