CN114103360A - Release base film applied to MLCC (multilayer ceramic capacitor) and preparation method thereof - Google Patents

Release base film applied to MLCC (multilayer ceramic capacitor) and preparation method thereof Download PDF

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Publication number
CN114103360A
CN114103360A CN202111431006.0A CN202111431006A CN114103360A CN 114103360 A CN114103360 A CN 114103360A CN 202111431006 A CN202111431006 A CN 202111431006A CN 114103360 A CN114103360 A CN 114103360A
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Prior art keywords
release
parts
base film
mlcc
release base
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CN202111431006.0A
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Chinese (zh)
Inventor
金怀龙
孟洲渔
胡凯
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Nanjing Lanpucheng New Materials Co ltd
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Nanjing Lanpucheng New Materials Co ltd
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Priority to CN202111431006.0A priority Critical patent/CN114103360A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/30Stacked capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/16Capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to the technical field of release films, in particular to a release base film applied to MLCC (multilayer ceramic chip carrier) and a preparation method thereof, wherein the release base film comprises a release film and two functional layers, the two functional layers are respectively positioned at two sides of the release film, and the release film comprises the following raw materials in parts by weight: 85-96 parts of PET particles, 2-5 parts of water-insoluble carbonate, 0.5-1 part of hydrogen-containing tackifier and 0.08-0.8 part of nano graphite; the functional layer comprises the following raw materials in parts by weight: 32-44 parts of high-density polyethylene, 5-12 parts of a delustering agent, 39-55 parts of flexible resin and 0.3-0.9 part of an antioxidant, functional layers are bonded on two surfaces of the release film, and the flexible resin and the high-density polyethylene are adopted in the functional layers, so that the flexibility and the delustering property of the release base film are improved.

Description

Release base film applied to MLCC (multilayer ceramic capacitor) and preparation method thereof
Technical Field
The invention relates to the technical field of release films, in particular to a release base film applied to MLCC and a preparation method thereof.
Background
The MLCC is a chip type multilayer ceramic capacitor, which is formed by overlapping ceramic dielectric films printed with electrodes in a staggered mode, forming a ceramic chip through one-time high-temperature sintering, and sealing metal layers at two ends of the chip to form a structure body similar to a monolith.
Most of the existing release base films applied to MLCC directly use the existing transparent PET original films as base materials, release substances are coated on the surfaces of the base films to reduce the free energy on the surfaces of the transparent PET thin films and achieve the release effect, but the existing transparent PET original films are poor in flexibility, and therefore the release base films applied to MLCC are poor in flexibility.
Disclosure of Invention
The invention aims to provide a release base film applied to an MLCC (multilayer ceramic capacitor) and a preparation method thereof, so as to increase the flexibility of the release base film.
In order to achieve the above object, the present invention provides a release base film for MLCC, comprising a release film and two functional layers, wherein the two functional layers are respectively located at two sides of the release film;
the release film comprises the following raw materials in parts by weight: 85-96 parts of PET particles, 2-5 parts of water-insoluble carbonate, 0.5-1 part of hydrogen-containing tackifier and 0.08-0.8 part of nano graphite;
the functional layer comprises the following raw materials in parts by weight: 32-44 parts of high-density polyethylene, 5-12 parts of a delustering agent, 39-55 parts of flexible resin and 0.3-0.9 part of an antioxidant.
Wherein the water-insoluble carbonate is one of calcium carbonate or barium carbonate.
Wherein the delustering agent is amorphous white carbon black.
Wherein the flexible resin is polyurethane resin.
Wherein the antioxidant is one of hindered phenols, phosphites, thio compounds or hindered amines.
The invention also provides a preparation method of the release base film applied to the MLCC, which comprises the following steps:
preparing a release film according to the raw material ratio;
preparing two functional layers according to the raw material ratio;
and respectively bonding the two functional layers on the two surfaces of the release film to obtain the release base film.
The release film is prepared by the following specific steps according to the raw material ratio:
weighing PET particles, water-insoluble carbonate, a hydrogen-containing tackifier and nano graphite according to the weight part ratio; mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture;
and heating the first mixture to a molten state, and extruding and molding to obtain the release film.
The preparation method of the two functional layers comprises the following specific steps of:
weighing high-density polyethylene, a delustering agent, flexible resin and an antioxidant according to the weight part ratio;
mixing the weighed high-density polyethylene, the flatting agent, the flexible resin and the antioxidant at room temperature to obtain a second mixture;
and heating the second mixture to a molten state, and extruding and molding to obtain the functional layer.
According to the release base film applied to the MLCC and the preparation method thereof, the functional layers are bonded on the two surfaces of the release base film, and the functional layers are made of flexible resin and high-density polyethylene, so that the flexibility and the extinction property of the release base film are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a flowchart of a method for preparing a release base film for MLCC according to the present invention.
Fig. 2 is a flowchart of the specific steps of S100 provided by the present invention.
Fig. 3 is a flowchart of the specific steps of S200 provided by the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
Referring to fig. 1 to 3, the present invention provides a release base film for an MLCC, including a release film and two functional layers, wherein the two functional layers are respectively located at two sides of the release film;
the release film comprises the following raw materials in parts by weight: 85-96 parts of PET particles, 2-5 parts of water-insoluble carbonate, 0.5-1 part of hydrogen-containing tackifier and 0.08-0.8 part of nano graphite;
the water-insoluble carbonate is one of calcium carbonate or barium carbonate;
the functional layer comprises the following raw materials in parts by weight: 32-44 parts of high-density polyethylene, 5-12 parts of a delustering agent, 39-55 parts of flexible resin and 0.3-0.9 part of an antioxidant;
the flatting agent is amorphous white carbon black;
the flexible resin is polyurethane resin;
the antioxidant is one of hindered phenols, phosphites, thio compounds or hindered amines.
The invention also provides a preparation method of the release base film applied to the MLCC, which comprises the following steps:
s100: preparing a release film according to the raw material ratio;
the specific steps of S100 are as follows:
s101: weighing PET particles, water-insoluble carbonate, hydrogen-containing tackifier and sodium according to the weight part ratio
Rice graphite;
s102: mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture, wherein the mixing time is 10-40 min, and the mixing speed is 900-1800 r/min;
s103: heating the first mixture to a molten state, and extruding and forming to obtain a release film;
s200: preparing two functional layers according to the raw material ratio;
the specific steps of S200 are as follows:
s201: weighing high-density polyethylene, a delustering agent, flexible resin and an antioxidant according to the weight part ratio;
s202: mixing the weighed high-density polyethylene, the flatting agent, the flexible resin and the antioxidant at room temperature to obtain a second mixture, wherein the mixing time is 10-30 min, and the mixing speed is 1000-1850 r/min;
s203: heating the second mixture to a molten state, and extruding and forming the second mixture into a functional layer;
s300: respectively bonding the two functional layers on two surfaces of a release film to obtain a release base film;
s400: and (3) placing the release base film in a silicon-containing solvent for soaking to obtain the sticky release base film.
Example 1:
weighing 85 parts of PET particles, 5 parts of water-insoluble carbonate, 1 part of hydrogen-containing tackifier and 0.08 part of nano graphite, mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture, wherein the mixing time is 20min, the mixing speed is 900r/min, heating the first mixture to a molten state, extruding and molding the first mixture into a release film, weighing 32 parts of high-density polyethylene, 5 parts of delustering agent, 39 parts of flexible resin and 0.3 part of antioxidant, mixing the weighed high-density polyethylene, the delustering agent, the flexible resin and the antioxidant at room temperature to obtain a second mixture, wherein the mixing time is 15min, the mixing speed is 1600r/min, heating the second mixture to a molten state, extruding and molding the second mixture into a functional layer, and bonding the two functional layers to two surfaces of the release film respectively to obtain a release base film, and (3) placing the release base film in a silicon-containing solvent for soaking to obtain the sticky release base film.
Example 2:
weighing 89 parts of PET particles, 2 parts of water-insoluble carbonate, 0.5 part of hydrogen-containing tackifier and 0.1 part of nano graphite, mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture, wherein the mixing time is 15min, the mixing speed is 900r/min, heating the first mixture to a molten state, extruding and molding the first mixture into a release film, weighing 32 parts of high-density polyethylene, 5 parts of delustering agent, 39 parts of flexible resin and 0.6 part of antioxidant, mixing the weighed high-density polyethylene, the delustering agent, the flexible resin and the antioxidant at room temperature to obtain a second mixture, wherein the mixing time is 10min, the mixing speed is 1000r/min, heating the second mixture to a molten state, extruding and molding the second mixture into a functional layer, and respectively bonding the two functional layers to two surfaces of the release film to obtain a release base film, and (3) placing the release base film in a silicon-containing solvent for soaking to obtain the sticky release base film.
Example 3:
weighing 88 parts of PET particles, 4 parts of water-insoluble carbonate, 0.7 part of hydrogen-containing tackifier and 0.3 part of nano graphite, mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture, wherein the mixing time is 25min, the mixing speed is 1100r/min, heating the first mixture to a molten state, extruding and molding the first mixture into a release film, weighing 35 parts of high-density polyethylene, 6 parts of matting agent, 40 parts of flexible resin and 0.5 part of antioxidant, mixing the weighed high-density polyethylene, matting agent, flexible resin and antioxidant at room temperature to obtain a second mixture, wherein the mixing time is 30min, the mixing speed is 1000r/min, heating the second mixture to a molten state, extruding and molding the second mixture into a functional layer, and respectively bonding the two functional layers to two surfaces of the release film to obtain a release base film, and (3) placing the release base film in a silicon-containing solvent for soaking to obtain the sticky release base film.
Example 4:
weighing 85 parts of PET particles, 3 parts of water-insoluble carbonate, 0.7 part of hydrogen-containing tackifier and 0.08-0.8 part of nano graphite, mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture, heating the first mixture to a molten state, extruding and molding the first mixture into a release film, weighing 39 parts of high-density polyethylene, 8 parts of delustering agent, 51 parts of flexible resin and 0.8 part of antioxidant, mixing the weighed high-density polyethylene, the delustering agent, the flexible resin and the antioxidant at room temperature to obtain a second mixture, heating the second mixture to the molten state, extruding and molding the second mixture into a functional layer, respectively bonding the two functional layers to two surfaces of the release film to obtain a release base film, and (3) placing the release base film in a silicon-containing solvent for soaking to obtain the sticky release base film.
Example 5:
weighing 90 parts of PET particles, 3 parts of water-insoluble carbonate, 0.7 part of hydrogen-containing tackifier and 0.2 part of nano graphite, mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture, heating the first mixture to a molten state, extruding and molding to obtain a release film, weighing 38 parts of high-density polyethylene, 8 parts of delustering agent, 45 parts of flexible resin and 0.6 part of antioxidant, mixing the weighed high-density polyethylene, the delustering agent, the flexible resin and the antioxidant at room temperature to obtain a second mixture, heating the second mixture to the molten state at a mixing speed of 1850r/min, extruding and molding to obtain functional layers, and respectively bonding the two functional layers to two surfaces of the release film to obtain a release base film, and (3) placing the release base film in a silicon-containing solvent for soaking to obtain the sticky release base film.
Example 6:
weighing 96 parts of PET particles, 5 parts of water-insoluble carbonate, 0.6 part of hydrogen-containing tackifier and 0.8 part of nano graphite, mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture, wherein the mixing time is 30min, the mixing speed is 1800r/min, heating the first mixture to a molten state, extruding and molding the first mixture into a release film, weighing 39 parts of high-density polyethylene, 8 parts of delustering agent, 51 parts of flexible resin and 0.9 part of antioxidant, mixing the weighed high-density polyethylene, the delustering agent, the flexible resin and the antioxidant at room temperature to obtain a second mixture, wherein the mixing time is 30min, the mixing speed is 1850r/min, heating the second mixture to a molten state, extruding and molding the second mixture into functional layers, and respectively bonding the two functional layers to two surfaces of the release film to obtain a release base film, and (3) placing the release base film in a silicon-containing solvent for soaking to obtain the sticky release base film.
Functional layers are bonded on two surfaces of the release film, flexible resin and high-density polyethylene are adopted in the functional layers, the flexibility and the extinction performance of the release base film are improved, and the release base film prepared in the embodiments 1-6 has better flexibility and extinction performance compared with the existing release base film.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (8)

1. A release base film for MLCC is characterized in that,
the release film comprises a release film and two functional layers, wherein the two functional layers are respectively positioned on two sides of the release film;
the release film comprises the following raw materials in parts by weight: 85-96 parts of PET particles, 2-5 parts of water-insoluble carbonate, 0.5-1 part of hydrogen-containing tackifier and 0.08-0.8 part of nano graphite;
the functional layer comprises the following raw materials in parts by weight: 32-44 parts of high-density polyethylene, 5-12 parts of a delustering agent, 39-55 parts of flexible resin and 0.3-0.9 part of an antioxidant.
2. The release base film for MLCC application according to claim 1, wherein,
the water-insoluble carbonate is one of calcium carbonate or barium carbonate.
3. The release base film for MLCC application according to claim 2, wherein,
the flatting agent is amorphous white carbon black.
4. The release base film for MLCC application according to claim 3, wherein,
the flexible resin is polyurethane resin.
5. The release base film for MLCC application according to claim 4, wherein,
the antioxidant is one of hindered phenols, phosphites, thio compounds or hindered amines.
6. The method for preparing the release base film for the MLCC according to claim 5, which comprises the following steps:
preparing a release film according to the raw material ratio;
preparing two functional layers according to the raw material ratio;
and respectively bonding the two functional layers on the two surfaces of the release film to obtain the release base film.
7. The method of preparing a release base film for an MLCC according to claim 6, wherein,
the preparation method of the release film according to the raw material ratio comprises the following specific steps:
weighing PET particles, water-insoluble carbonate, a hydrogen-containing tackifier and nano graphite according to the weight part ratio;
mixing the weighed PET particles, the water-insoluble carbonate, the hydrogen-containing tackifier and the nano graphite at room temperature to obtain a first mixture;
and heating the first mixture to a molten state, and extruding and molding to obtain the release film.
8. The method of preparing a release base film for an MLCC according to claim 7, wherein,
the preparation of the two functional layers according to the raw material ratio comprises the following specific steps:
weighing high-density polyethylene, a delustering agent, flexible resin and an antioxidant according to the weight part ratio;
mixing the weighed high-density polyethylene, the flatting agent, the flexible resin and the antioxidant at room temperature,
obtaining a second mixture;
and heating the second mixture to a molten state, and extruding and molding to obtain the functional layer.
CN202111431006.0A 2021-11-29 2021-11-29 Release base film applied to MLCC (multilayer ceramic capacitor) and preparation method thereof Pending CN114103360A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109720022A (en) * 2018-12-31 2019-05-07 湖北德威包装科技有限公司 The release environmentally friendly basement membrane of CPP for coating glue film
CN109796690A (en) * 2018-12-30 2019-05-24 苏州市奥贝膜业有限公司 A kind of preparation method of the more color multimembrane kind release films of anti-static type
CN110239185A (en) * 2019-06-14 2019-09-17 江苏双星彩塑新材料股份有限公司 A kind of MLCC release film basement membrane and preparation method thereof
CN112759779A (en) * 2020-12-30 2021-05-07 南京科悦新材料有限公司 Super-flexible release film and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109796690A (en) * 2018-12-30 2019-05-24 苏州市奥贝膜业有限公司 A kind of preparation method of the more color multimembrane kind release films of anti-static type
CN109720022A (en) * 2018-12-31 2019-05-07 湖北德威包装科技有限公司 The release environmentally friendly basement membrane of CPP for coating glue film
CN110239185A (en) * 2019-06-14 2019-09-17 江苏双星彩塑新材料股份有限公司 A kind of MLCC release film basement membrane and preparation method thereof
CN112759779A (en) * 2020-12-30 2021-05-07 南京科悦新材料有限公司 Super-flexible release film and preparation method thereof

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* Cited by examiner, † Cited by third party
Title
王文广 主编: "《塑料改性实用技术》", 中国轻工业出版社, pages: 151 - 152 *

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