CN114102804B

CN114102804B - High-strength suspension type porcelain insulator production and processing device and processing method thereof

Info

Publication number: CN114102804B
Application number: CN202111438498.6A
Authority: CN
Inventors: 陈利民; 梁旖旎; 刘长虹; 刘继辉; 李海萍
Original assignee: Jiangxi Quanxin Electric Co ltd
Current assignee: Jiangxi Quanxin Electric Co ltd
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2023-03-17
Anticipated expiration: 2041-11-30
Also published as: CN114102804A

Abstract

The invention discloses a high-strength suspension type porcelain insulator production and processing device and a processing method thereof. The mud tire overturning device is convenient for a user to overturn mud tires by arranging the placing mechanism, the guide groove, the ejector rod and the inserting rod, and simultaneously avoids the mud tires from being damaged due to manual direct separation, so that the processing quality and the processing efficiency of the device are ensured.

Description

High-strength suspension type porcelain insulator production and processing device and processing method thereof

Technical Field

The invention relates to the technical field related to insulator processing, in particular to a high-strength suspension type porcelain insulator production processing device and a processing method thereof.

Background

The insulator is a special insulating control which can play an important role in protecting an overhead transmission line, is mostly used for erecting a high-voltage electric wire at present, can be divided into a suspension insulator and a post insulator according to different installation modes, can be widely applied to the insulation and mechanical fixation of the high-voltage overhead transmission line and a flexible bus of a substation, can be divided into a disc suspension insulator and a bar suspension insulator in the suspension insulator, and can be finished by a plurality of procedures aiming at the production and processing of a high-strength suspension porcelain insulator at present.

The prior art has the following defects: the mud child need overturn after accomplishing to the mud child again among the high strength suspension porcelain insulator production processingequipment that adopts at present die-casting, cutting all through artifical direct with mud child and the separation of mould dish by force, this kind of separation mode not only wastes time and energy, and causes the harm to the mud child easily.

Disclosure of Invention

The invention aims to provide a high-strength suspension type porcelain insulator production and processing device and a processing method thereof, and aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a high strength suspension porcelain insulator production processingequipment and processing method thereof, includes base, mounting panel, placement mechanism, die-casting mechanism, cutting mechanism and drilling mechanism, the mounting panel bottom is connected with the base top through connecting the montant it is provided with first rotating assembly to connect the montant top, placement mechanism sets up in base top one side placement mechanism bottom is provided with the second rotating assembly, die-casting mechanism, cutting mechanism and drilling mechanism all install on the mounting panel, just drilling mechanism is last to be provided with the dull polish subassembly.

As this technical scheme's further preferred, place the mechanism and include reference column, mould dish, pop out board, slider, guide arm, limiting plate, compression spring, connecting piece, connecting rod, reset spring, check lock lever and locking hole and constitute the base top is rotated and is connected with the reference column, the reference column inboard is provided with the recess, the recess intermediate position is provided with the inner chamber, the mould dish is installed at the reference column top, mould dish top sliding connection has the pop out board the inside sliding connection of inner chamber has the guide arm, the guide arm top is connected with the slider, the guide arm bottom is run through the inner chamber and is connected with the limiting plate, limiting plate and recess sliding connection fixedly connected with compression spring between inner chamber bottom and the limiting plate top reference column one side outer wall sliding connection has the connecting piece, connecting piece one end runs through reference column and guide arm one side outer wall fixed connection the connecting rod intermediate position sliding connection has the connecting rod, just the connecting rod outer wall cover is equipped with reset spring, connecting rod one end runs through connecting piece one end through the check lock lever fixedly connected with check lock lever the outer wall of reference column bottom one side the outer wall the check lock hole has been seted up, check lock lever and check lock hole block.

As a further preferred of this technical scheme the inner chamber both sides are provided with the guide way respectively, the guide way is inside to be provided with the knock-out lever respectively, knock-out lever bottom respectively with limiting plate top fixed connection, just pop-out plate bottom both sides are provided with the inserted bar respectively, and the through-hole has been seted up respectively to mould dish both sides, inserted bar one end runs through the through-hole and pegs graft with the guide way is inside.

As a further preferred of this technical solution, the die-casting mechanism comprises a first cylinder, a die-casting plate and a die-casting piece, the first cylinder is installed at the top of the installation plate, the die-casting plate is arranged at the bottom of the installation plate, the top of the die-casting plate is fixedly connected with the telescopic end of the first cylinder, and the bottom of the die-casting plate is fixedly connected with the top of the die-casting piece.

As a further preference of the technical scheme, the cutting mechanism is composed of a second cylinder, a cutter plate and a cutting knife body, the second cylinder is installed at the top of the mounting plate, the cutter plate is arranged at the bottom of the mounting plate, the top of the cutter plate is fixedly connected with the telescopic end of the second cylinder, and the bottom of the cutter plate is fixedly connected with the cutting knife body.

As a further preferred of this technical scheme, drilling mechanism comprises third cylinder, driving motor, connecting axle and drill bit, the third cylinder is installed at the mounting panel top, driving motor sets up in the mounting panel bottom, the driving motor top is connected with the flexible end of third cylinder, the driving motor output is connected through the shaft coupling with the connecting axle, the connecting axle other end and drill bit one end fixed connection.

As a further preferred of this technical scheme, first rotation assembly comprises mounting groove, first motor and connecting plate, the mounting groove is seted up and is connected montant top inboard, first motor is installed inside the mounting groove, first motor output shaft and connecting plate bottom fixed connection, connecting plate top and mounting panel top fixed connection.

As a further preferred of this technical scheme, the second rotating assembly comprises second motor, drive shaft, first belt pulley, second belt pulley and installation axle, the second motor is installed in the base bottom, second motor output shaft is connected with the drive shaft bottom, the drive shaft top runs through the base and is connected with first belt pulley, first belt pulley is connected with the second belt pulley through the hold-in range, second belt pulley intermediate position fixedly connected with installation axle, installation axle top and reference column bottom fixed connection, the installation axle bottom is rotated through bearing and base and is connected.

As a further preferred of this technical scheme, dull polish subassembly comprises the lantern ring, down tube, dull polish board and abrasive paper connecting axle both sides outer wall has been seted up the direction respectively and has been erected the groove, the lantern ring cover is established at the connecting axle outer wall, just the lantern ring inner wall passes through the pulley and erects groove roll connection with the direction lantern ring both sides articulate respectively has the down tube, down tube one end fixedly connected with dull polish board, dull polish board bottom fixedly connected with abrasive paper.

A processing method for producing and processing a high-strength suspension porcelain insulator comprises the following steps:

the method comprises the following steps: firstly, penetrating an ejection plate through a through hole in the top of a mold disc through an insertion rod to enable the bottom of the ejection plate to be attached to the top of the mold disc, and then inserting the synthesized mold disc into guide grooves in two sides of a positioning column through the insertion rod to complete the installation of the mold disc;

step two: after the die disc is installed, a user can put a clay tire on the top of the die disc, drive the installation plate to rotate by opening the first motor, so that a die casting at the bottom of the die casting plate can be kept in a vertical plane with the die disc, then close the first motor, and drive the die casting plate to drive the die casting to perform primary die casting work on the clay tire by opening the first cylinder under the driving action of the first cylinder;

step three: after die casting is finished, a die casting can be driven to reset by opening the first air cylinder, then a user can drive the mounting plate to rotate by opening the first motor, and the first motor is closed when the cutting knife body and the die disc are kept in a vertical plane, at the moment, the user can drive the die disc at the top of the positioning column to rotate by opening the second motor, and simultaneously, the user can cut a cast shape of the mud tyre formed by die casting by opening the second air cylinder so that the cutting knife body can move downwards to be matched with the rotating die disc, and after the cutting is finished, the second motor is closed and the second air cylinder is opened so that the cutting knife is separated from the mud tyre;

step four: after the cut mud tire is formed, a user can pull out the locking rod to lose the limit on the connecting piece, so that the guide rod can drive the sliding block to move upwards under the action of the compression spring and drive the ejector rod to move upwards at the same time, the bottom of the cut mud tire can be ejected under the action of the top of the sliding block and the ejector action of the ejector rod on the insertion rod, and the user can turn over the mud tire;

step five: the user can continue to rotate through opening first motor drive mounting panel after the upset is accomplished, close first motor when the drill bit can keep in a vertical face with the mould dish, through opening third cylinder and driving motor, make the drill bit can carry out drilling work to the clay body, and the dull polish board that is located the down tube one end of connecting axle outer wall at the in-process of drilling can contact with the clay body outer wall, and can realize the dull polish work to the clay body outer wall under the effect of the cooperation lantern ring, after drilling work is accomplished, can accomplish the preliminary working casting work to high strength insulator through opening the third cylinder and driving the drill bit and the separation of clay body.

The invention provides a production and processing device and a processing method of a high-strength suspension type porcelain insulator, which have the following beneficial effects:

(1) According to the invention, by arranging the placing mechanism, the guide groove, the ejector rod and the inserting rod, when the device is turned over after the clay tire is shaped, the locking rod can be pulled out, so that the clay tire can be integrally ejected out under the action of the slider and the ejection plate driven by the ejector rod, and further the clay tire is quickly separated from the mold disc, so that the clay tire can be conveniently turned over by a user, and the clay tire damage caused by manual direct separation is avoided, thereby ensuring the processing quality and the processing efficiency of the device.

(2) According to the invention, by arranging the mounting plate, the placing mechanism, the die-casting mechanism, the cutting mechanism, the drilling mechanism, the first rotating assembly and the second rotating assembly and installing the placing mechanism, the die-casting mechanism and the cutting mechanism on the same mounting plate for rotating use, the overall occupied volume of the device is reduced, the carrying work of mud tires in the processing process is avoided, the working efficiency is further improved, the damage caused by carrying of mud tires is also avoided, and the processing quality of the device is further ensured.

(3) By arranging the drilling mechanism and the sanding component, when the device is used for drilling a mud tyre by using the drilling mechanism, the sanding plate of the sanding component can be synchronously driven to be in contact with the outer wall of the mud tyre, and the synchronous sanding work on the outer wall of the mud tyre can be realized under the action of the lantern ring and the abrasive paper, so that the working steps of the device are reduced, and the working efficiency of the device is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a connection structure of a positioning post and a mold plate according to the present invention;

FIG. 3 is a schematic structural view of a second rotating assembly of the present invention;

FIG. 4 is a schematic view of the internal structure of the positioning post of the present invention;

FIG. 5 is a schematic view of the connection structure of the connector and the guide rod according to the present invention;

FIG. 6 is a schematic structural view of a drilling mechanism of the present invention;

fig. 7 is a schematic view of a connection structure of the connection shaft and the collar of the present invention.

In the figure: 1. a base; 2. mounting a plate; 3. a placement mechanism; 4. a die casting mechanism; 5. a cutting mechanism; 6. a drilling mechanism; 7. connecting the vertical rods; 8. a first rotating assembly; 9. a second rotating assembly; 10. a sanding assembly; 11. a positioning column; 12. a mold plate; 13. ejecting the plate; 14. a slider; 15. a guide bar; 16. a limiting plate; 17. a compression spring; 18. a connecting member; 19. a connecting rod; 20. a return spring; 21. a locking lever; 22. a locking hole; 23. a groove; 24. an inner cavity; 25. a cross bar; 26. a guide groove; 27. ejecting the rod; 28. inserting a rod; 29. a first cylinder; 30. die-casting the plate; 31. die casting; 32. a second cylinder; 33. a cutter plate; 34. a cutting blade body; 35. a third cylinder; 36. a drive motor; 37. a connecting shaft; 38. a drill bit; 39. mounting grooves; 40. a first motor; 41. a connecting plate; 42. a second motor; 43. a drive shaft; 44. a first pulley; 45. a second pulley; 46. installing a shaft; 47. a collar; 48. a diagonal bar; 49. sanding a plate; 50. sand paper; 51. a guide vertical slot; 52. a pulley.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

Example 1:

as shown in fig. 1 to 7, the present invention provides the technical solutions: the utility model provides a high strength suspension porcelain insulator production processingequipment and processing method thereof, includes base 1, mounting panel 2, placement mechanism 3, die-casting mechanism 4, cutting mechanism 5 and drilling mechanism 6, 2 bottoms of mounting panel are connected with the 1 top of base through connecting montant 7 connect the 7 top of montant to be provided with first rotating assembly 8, placement mechanism 3 sets up in 1 top one side of base 3 the bottom of placement mechanism 3 is provided with second rotating assembly 9, die-casting mechanism 4, cutting mechanism 5 and drilling mechanism 6 all install on mounting panel 2, just be provided with dull polish subassembly 10 on the drilling mechanism 6.

In this embodiment, specifically: place mechanism 3 and include reference column 11, mould dish 12, pop out board 13, slider 14, guide arm 15, limiting plate 16, compression spring 17, connecting piece 18, connecting rod 19, reset spring 20, check lock lever 21 and locking hole 22 and constitute 1 top of base is rotated and is connected with reference column 11, 11 inboards of reference column are provided with recess 23, recess 23 intermediate position is provided with inner chamber 24, mould dish 12 is installed at reference column 11 top, mould dish 12 top sliding connection has pop out board 13 the inside sliding connection of inner chamber 24 has guide arm 15, 15 tops of guide arm are connected with slider 14, 15 bottoms of guide arm run through inner chamber 24 and are connected with limiting plate 16, limiting plate 16 and recess 23 sliding connection fixedly connected with compression spring 17 between inner chamber 24 bottom and the limiting plate 16 top 11 one side outer wall sliding connection of reference column has connecting piece 18, 18 one end of connecting piece runs through reference column 11 and 15 one side outer wall fixed connection of guide arm 19 the intermediate position sliding connection of connecting rod 19 has connecting rod 19, and 19 outer wall cover is equipped with reset spring 20, 19 one end of connecting piece has run through connecting piece 18 one end and has passed through the check lock lever 21 and has seted up in 11 one side of check lock lever 22 outer wall 22 block hole 22.

In this embodiment, specifically: inner chamber 24 both sides are provided with guide way 26 respectively, the inside knockout rod 27 that is provided with respectively of guide way 26, knockout rod 27 bottom respectively with limiting plate 16 top fixed connection, just pop out board 13 bottom both sides and be provided with inserted bar 28 respectively, and the through-hole has been seted up respectively to mould dish 12 both sides, inserted bar 28 one end runs through the through-hole and pegs graft with guide way 26 is inside.

In this embodiment, specifically: the die-casting mechanism 4 comprises a first air cylinder 29, a die-casting plate 30 and a die-casting piece 31, the first air cylinder 29 is installed at the top of the installation plate 2, the die-casting plate 30 is arranged at the bottom of the installation plate 2, the top of the die-casting plate 30 is fixedly connected with the telescopic end of the first air cylinder 29, and the bottom of the die-casting plate 30 is fixedly connected with the top of the die-casting piece 31.

In this embodiment, specifically: the cutting mechanism 5 comprises a second cylinder 32, a cutter plate 33 and a cutting cutter body 34, the second cylinder 32 is installed at the top of the installation plate 2, the cutter plate 33 is arranged at the bottom of the installation plate 2, the top of the cutter plate 33 is fixedly connected with the telescopic end of the second cylinder 32, and the bottom of the cutter plate 33 is fixedly connected with the cutting cutter body 34.

In this embodiment, specifically: drilling mechanism 6 comprises third cylinder 35, driving motor 36, connecting axle 37 and drill bit 38, third cylinder 35 is installed at mounting panel 2 top, driving motor 36 sets up in mounting panel 2 bottom, driving motor 36 top and the flexible end connection of third cylinder 35, driving motor 36 output is connected through the shaft coupling with connecting axle 37, the connecting axle 37 other end and 38 one end fixed connection of drill bit.

In this embodiment, specifically: first runner assembly 8 comprises mounting groove 39, first motor 40 and connecting plate 41, mounting groove 39 is seted up at connecting montant 7 top inboardly, first motor 40 is installed inside mounting groove 39, first motor 40 output shaft and connecting plate 41 bottom fixed connection, connecting plate 41 top and 2 top fixed connection of mounting panel.

In this embodiment, specifically: second rotating assembly 9 comprises second motor 42, drive shaft 43, first belt pulley 44, second belt pulley 45 and installation axle 46, second motor 42 installs in base 1 bottom, second motor 42 output shaft is connected with drive shaft 43 bottom, drive shaft 43 top is run through base 1 and is connected with first belt pulley 44, first belt pulley 44 is connected with second belt pulley 45 through the hold-in range, second belt pulley 45 intermediate position fixedly connected with installation axle 46, installation axle 46 top and reference column 11 bottom fixed connection, installation axle 46 bottom is rotated through bearing and base 1 and is connected.

the method comprises the following steps: firstly, the ejection plate 13 penetrates through a through hole in the top of the mold disc 12 through the insertion rod 28 so that the bottom of the ejection plate 13 is attached to the top of the mold plate, and then the combined mold disc 12 is inserted into the guide grooves 26 on two sides of the positioning column 11 through the insertion rod 28 to complete the installation of the mold disc 12;

step two: after the installation of the mold disc 12 is completed, a user can put the clay tires on the top of the mold disc 12, turn on the first motor 40 to drive the installation plate 2 to rotate, so that the die castings 31 at the bottom of the die casting plate 30 can be kept in a vertical plane with the mold disc 12, turn off the first motor 40, and then turn on the first air cylinder 29 to drive the die casting 31 to perform preliminary die casting work on the clay tires by the die casting plate 30 under the driving action of the first air cylinder 29;

step three: after the die casting is finished, the die casting 31 can be reset by opening the first air cylinder 29, then a user can open the first motor 40 to enable the first motor 40 to drive the mounting plate 2 to rotate, and close the first motor 40 when the cutting knife body 34 and the die disc 12 are kept in a vertical plane, at this time, the user can open the second motor 42 to enable the second motor 42 to drive the die disc 12 at the top of the positioning column 11 to rotate through the driving shaft 43, and simultaneously, the user can open the second air cylinder 32 to enable the cutting knife body 34 to move downwards to match with the rotating die disc 12 to cut the die casting shape of the die-cast clay tyre, and after the cutting is finished, the second motor 42 is closed and the second air cylinder 32 is opened to enable the cutting knife to be separated from the clay tyre;

step four: after the cut mud tire is formed, a user can pull out the locking rod 21 to enable the locking rod 21 to lose the limit on the connecting piece 18, so that the guide rod 15 can drive the sliding block 14 to move upwards under the action of the compression spring 17, and simultaneously drive the ejector rod 27 to move upwards, so that the bottom of the cut mud tire can be ejected under the action of the top of the sliding block 14 and the ejector rod 27 to eject the insertion rod 28, and the user can turn over the mud tire;

step five: the user can drive mounting panel 2 and continue to rotate through opening first motor 40 after the upset is accomplished, close first motor 40 when drill bit 38 can keep in a vertical plane with mould dish 12, through opening third cylinder 35 and driving motor 36, make drill bit 38 can carry out drilling work to the clay tyre, and the dull polish board 49 that is located the down tube 48 one end of connecting axle 37 outer wall at the in-process of drilling can contact with the clay tyre outer wall, and can realize the dull polish work to the clay tyre outer wall under the effect of cooperation lantern ring 47, after drilling work is accomplished, can accomplish the preliminary working casting work to high strength insulator through opening third cylinder 35 and driving drill bit 38 and the separation of clay tyre.

Example 2:

as shown in fig. 1, 6 and 7, the present invention provides the technical solutions: the utility model provides a high strength suspension porcelain insulator production processingequipment and processing method thereof, includes base 1, mounting panel 2, placement mechanism 3, die-casting mechanism 4, cutting mechanism 5 and drilling mechanism 6, 2 bottoms of mounting panel are connected with the 1 top of base through connecting montant 7 connect the 7 top of montant to be provided with first rotating assembly 8, placement mechanism 3 sets up in 1 top one side of base 3 the bottom of placement mechanism 3 is provided with second rotating assembly 9, die-casting mechanism 4, cutting mechanism 5 and drilling mechanism 6 all install on mounting panel 2, just be provided with dull polish subassembly 10 on the drilling mechanism 6.

In this embodiment, specifically: dull polish subassembly 10 comprises lantern ring 47, down tube 48, dull polish board 49 and abrasive paper 50 connecting axle 37 both sides outer wall has been seted up the direction respectively and has been erected groove 51, lantern ring 47 cover is established at connecting axle 37 outer wall, just lantern ring 47 inner wall passes through pulley 52 and direction and erects groove 51 roll connection lantern ring 47 both sides articulate respectively has down tube 48, down tube 48 one end fixedly connected with dull polish board 49, dull polish board 49 bottom fixedly connected with abrasive paper 50.

The method comprises the following steps: after the cut mud tire is molded, a user can pull out the locking rod 21 to enable the locking rod 21 to lose the limit on the connecting piece 18, further enable the guide rod 15 to drive the sliding block 14 to move upwards under the action of the compression spring 17, and simultaneously drive the ejection rod 27 to move upwards, further enable the bottom of the cut mud tire to be ejected under the action of the top of the sliding block 14 and the ejection action of the ejection rod 27 on the insertion rod 28, and at the moment, the user can turn over the mud tire;

step two: the user can drive mounting panel 2 and continue to rotate through opening first motor 40 after the upset is accomplished, close first motor 40 when drill bit 38 can keep in a vertical plane with mould dish 12, through opening third cylinder 35 and driving motor 36, make drill bit 38 can carry out drilling work to the clay tyre, and the dull polish board 49 that is located the down tube 48 one end of connecting axle 37 outer wall at the in-process of drilling can contact with the clay tyre outer wall, and can realize the dull polish work to the clay tyre outer wall under the effect of cooperation lantern ring 47, after drilling work is accomplished, can accomplish the preliminary working casting work to high strength insulator through opening third cylinder 35 and driving drill bit 38 and the separation of clay tyre.

The working principle is that firstly, the ejection plate 13 penetrates through the through hole on the top of the die disc 12 through the insertion rod 28 so that the bottom of the ejection plate 13 is attached to the top of the die disc 12, then the installation of the die disc 12 is completed by inserting the combined die disc 12 into the guide grooves 26 on both sides of the positioning column 11 through the insertion rod 28, after the installation of the die disc 12 is completed, a user can close the first motor 40 by placing a clay tyre on the top of the die disc 12, the mounting plate 2 is driven to rotate by opening the first motor 40, so that the die casting 31 on the bottom of the die casting plate 30 can be kept in a vertical plane with the die disc 12, then the first cylinder 29 is opened, the die casting plate 30 can drive the die casting 31 to perform primary die casting work on the clay tyre under the driving action of the first cylinder 29, the die casting 31 can be driven to reset by opening the first cylinder 29 after the die casting is completed, and then the user can open the first motor 40, so that the first motor 40 can drive the mounting plate 2 to rotate, and the first motor 40 is closed when the cutting blade body 34 and the mold disc 12 are kept in a vertical plane, at this time, a user can open the second motor 42, so that the second motor 42 can drive the mold disc 12 at the top of the positioning column 11 to rotate through the driving shaft 43, and at the same time, the user can open the second air cylinder 32, so that the cutting blade body 34 can move down to match with the rotating mold disc 12 to realize cutting and casting of the mud tyre formed by die casting, after the cutting is completed, the second motor 42 is closed and the second air cylinder 32 is opened to separate the cutting blade from the mud tyre, after the mud tyre formed by cutting is completed, the user can pull out the locking rod 21 to make the locking rod 21 lose the limit on the connecting piece 18, and further make the guide rod 15 drive the slide block 14 to move up under the action of the compression spring 17, meanwhile, the ejector rod 27 is driven to move upwards, so that the bottom of the cut clay tire can be ejected under the action of the top of the sliding block 14 and the ejection action of the ejector rod 27 on the inserted rod 28, at the moment, a user can turn over the clay tire, after the turning is finished, the user can drive the mounting plate 2 to continue rotating by opening the first motor 40, when the drill bit 38 can be kept in a vertical plane with the mold disc 12, the first motor 40 is closed, through opening the third cylinder 35 and the driving motor 36, the drill bit 38 can drill the clay tire, the frosted plate 49 at one end of the inclined rod 48 on the outer wall of the connecting shaft 37 can be in contact with the outer wall of the clay tire in the drilling process, the frosted work on the outer wall of the clay tire can be realized under the action of the lantern ring 47, and after the drilling work is finished, the insulator can be primarily processed and cast by opening the third cylinder 35 to drive the drill bit 38 to be separated from the clay tire, so that the high-strength insulator can be finished.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high strength suspension porcelain insulator production processingequipment which characterized in that: comprises a base (1), a mounting plate (2), a placing mechanism (3), a die-casting mechanism (4), a cutting mechanism (5) and a drilling mechanism (6), wherein the bottom of the mounting plate (2) is connected with the top of the base (1) through a connecting vertical rod (7), a first rotating component (8) is arranged at the top of the connecting vertical rod (7), the placing mechanism (3) is arranged on one side of the top of the base (1), a second rotating component (9) is arranged at the bottom of the placing mechanism (3), the die-casting mechanism (4), the cutting mechanism (5) and the drilling mechanism (6) are all arranged on the mounting plate (2), a frosted component (10) is arranged on the drilling mechanism (6), the placing mechanism (3) comprises a positioning column (11), a die disc (12), an ejection plate (13), a sliding block (14), a guide rod (15), a limiting plate (16), a compression spring (17), a connecting piece (18), a connecting rod (19), a reset spring (20), a locking rod (21) and a locking hole (22), the top of the base (1) is rotatably connected with the positioning column (11), a groove (23) is arranged on the inner side of the positioning column (11), and an intermediate position (24) is arranged on the inner cavity (23), the die disc (12) is installed at the top of the positioning column (11), the top of the die disc (12) is slidably connected with an ejection plate (13), a guide rod (15) is slidably connected with the inner cavity (24), a sliding block (14) is connected with the top of the guide rod (15), a limiting plate (16) is connected with the bottom of the guide rod (15) by penetrating through the inner cavity (24), the limiting plate (16) is slidably connected with a groove (23), a compression spring (17) is fixedly connected between the bottom of the inner cavity (24) and the top of the limiting plate (16), a connecting piece (18) is slidably connected with the outer wall of one side of the positioning column (11), one end of the connecting piece (18) is fixedly connected with the outer wall of one side of the guide rod (15) by penetrating through a connecting rod (19) at the middle position of the connecting rod (19), a reset spring (20) is sleeved on the outer wall of the connecting rod (19), a locking rod (21) is fixedly connected with a locking rod (18) by passing through a transverse rod (25), a locking hole (22) is formed in the outer wall of one side of the bottom of the positioning column (11), a locking rod (21) is clamped with the locking hole (22), guide grooves (26) are respectively formed in the two sides of the inner cavity (24), and guide grooves (26) are respectively formed in the inner cavity (26), ejector pin (27) bottom respectively with limiting plate (16) top fixed connection, and pop out board (13) bottom both sides and be provided with inserted bar (28) respectively, and be in the through-hole has been seted up respectively to mould dish (12) both sides, inserted bar (28) one end runs through the through-hole and is pegged graft with guide way (26) inside, second rotating component (9) are connected with drive shaft (43) bottom by second motor (42), drive shaft (43), first belt pulley (44), second belt pulley (45) and installation axle (46), second motor (42) are installed in base (1) bottom, second motor (42) output shaft is connected with drive shaft (43) bottom, drive shaft (43) top is run through base (1) and is connected with first belt pulley (44), first belt pulley (44) are through being connected with second belt pulley (45), second belt pulley (45) intermediate position fixedly connected with installation axle (46), installation axle (46) top and reference column (11) bottom fixed connection, installation axle (46) bottom is rotated with base (1) through the hold-in range and is connected.

2. The high-strength suspension type porcelain insulator production and processing device according to claim 1, characterized in that: die-casting mechanism (4) comprise first cylinder (29), die-casting board (30) and die casting (31), install at mounting panel (2) top first cylinder (29), die-casting board (30) set up in mounting panel (2) bottom, just die-casting board (30) top and the flexible end fixed connection of first cylinder (29), die-casting board (30) bottom and die casting (31) top fixed connection.

3. The high-strength suspension type porcelain insulator production and processing device according to claim 1, characterized in that: cutting mechanism (5) comprise second cylinder (32), cutter board (33) and cutting sword body (34), install at mounting panel (2) top second cylinder (32), cutter board (33) set up in mounting panel (2) bottom, cutter board (33) top and the flexible end fixed connection of second cylinder (32), cutter board (33) bottom fixedly connected with cuts sword body (34).

4. The high-strength suspension porcelain insulator production and processing device according to claim 1, characterized in that: drilling mechanism (6) comprise third cylinder (35), driving motor (36), connecting axle (37) and drill bit (38), install at mounting panel (2) top third cylinder (35), driving motor (36) set up in mounting panel (2) bottom, driving motor (36) top and third cylinder (35) flexible end connection, driving motor (36) output is connected through the shaft coupling with connecting axle (37), connecting axle (37) other end and drill bit (38) one end fixed connection.

5. The high-strength suspension porcelain insulator production and processing device according to claim 1, characterized in that: first runner assembly (8) comprise mounting groove (39), first motor (40) and connecting plate (41), it is inboard at connecting montant (7) top to set up mounting groove (39), install inside mounting groove (39) first motor (40), first motor (40) output shaft and connecting plate (41) bottom fixed connection, connecting plate (41) top and mounting panel (2) top fixed connection.

6. The high-strength suspension porcelain insulator production and processing device according to claim 1, characterized in that: dull polish subassembly (10) comprises lantern ring (47), down tube (48), dull polish board (49) and abrasive paper (50) connecting axle (37) both sides outer wall has been seted up the direction respectively and has been erected groove (51), the cover is established at connecting axle (37) outer wall in lantern ring (47) cover, just lantern ring (47) inner wall erects groove (51) roll connection through pulley (52) and direction lantern ring (47) both sides articulate respectively has down tube (48), down tube (48) one end fixedly connected with dull polish board (49), dull polish board (49) bottom fixedly connected with abrasive paper (50).

7. The processing method of the high-strength suspension porcelain insulator production and processing device according to any one of claims 1 to 6, wherein: the method comprises the following steps:

the method comprises the following steps: firstly, penetrating an ejection plate (13) through a through hole in the top of a mold disc (12) through an insertion rod (28) to enable the bottom of the ejection plate (13) to be attached to the top of the mold plate, and then inserting the combined mold disc (12) into guide grooves (26) on two sides of a positioning column (11) through the insertion rod (28) to complete installation of the mold disc (12);

step two: after the die disc (12) is installed, a user can turn off the first motor (40) by placing a clay tire on the top of the die disc (12) and turning on the first motor (40) to drive the mounting plate (2) to rotate, so that a die casting (31) at the bottom of the die casting plate (30) can be kept in a vertical plane with the die disc (12), and then the die casting plate (30) can drive the die casting (31) to perform primary die casting work on the clay tire under the driving action of the first cylinder (29) by turning on the first cylinder (29);

step three: after die casting is finished, the die casting (31) can be driven to reset by opening the first air cylinder (29), then a user can drive the mounting plate (2) to rotate by opening the first motor (40), the first motor (40) is closed when the cutting knife body (34) and the die disc (12) are kept in a vertical plane, at the moment, the user can drive the die disc (12) at the top of the positioning column (11) to rotate by opening the second motor (42) through the driving shaft (43), meanwhile, the user can cut a die casting shape of the die casting formed clay tyre by opening the second air cylinder (32) to enable the cutting knife body (34) to move downwards to be matched with the rotating die disc (12), and after the cutting is finished, the second motor (42) is closed and the second air cylinder (32) is opened to enable the cutting knife to be separated from the clay tyre;

step four: after the cut mud tire is formed, a user can pull out the locking rod (21) to enable the locking rod (21) to lose the limit on the connecting piece (18), so that the guide rod (15) can drive the sliding block (14) to move upwards under the action of the compression spring (17), and meanwhile, the ejector rod (27) is driven to move upwards, so that the bottom of the cut mud tire can be ejected under the action of the top of the sliding block (14) and the ejector rod (27) to eject the inserted rod (28), and the user can turn over the mud tire;

step five: the user can drive mounting panel (2) and continue to rotate through opening first motor (40) after the upset is accomplished, can keep closing first motor (40) in a vertical plane with mould dish (12) when drill bit (38), through opening third cylinder (35) and driving motor (36), make drill bit (38) can carry out drilling work to the clay tyre, and dull polish board (49) that are located down tube (48) one end of connecting axle (37) outer wall at the in-process of drilling can contact with the clay tyre outer wall, and can realize the dull polish work to the clay tyre outer wall under the effect of cooperation lantern ring (47), after drilling work is accomplished, can accomplish the preliminary working casting work to the high strength insulator through opening third cylinder (35) and drive drill bit (38) and the separation of clay tyre.