Cutting and drying integrated treatment system and method for traditional Chinese medicine decoction pieces
Technical Field
The invention relates to the field of medicinal material processing equipment, in particular to a system and a method for integrally processing cut and dried traditional Chinese medicine decoction pieces.
Background
The traditional Chinese medicine decoction pieces are traditional Chinese medicines which are processed according to the traditional Chinese medicine theory and the traditional Chinese medicine processing method and can be directly used for traditional Chinese medicine clinic, and the concept shows that the traditional Chinese medicine and the traditional Chinese medicine decoction pieces have no absolute limit, the traditional Chinese medicine decoction pieces comprise part of traditional Chinese medicine slices processed in the production place, original-shape medicinal material decoction pieces and decoction pieces processed by cutting and stir-frying, and the two types of medicinal material decoction pieces are regarded as traditional Chinese medicines in management, and only are understood as decoction pieces in the process of formulation and preparation according to the traditional Chinese medicine theory.
The prior art has the following defects: in current traditional chinese medicine decoction piece processing equipment, need utilize special blade to cut into slices or shred processing generally, then utilize drying equipment to carry out drying treatment to the chinese-medicinal material decoction piece after the shaping to this reduces the moisture on chinese-medicinal material surface, is convenient for store for a long time, but this kind of production method separates slicing, shred processing and drying treatment two steps and goes on, and the continuity is poor, influences holistic machining efficiency, considers the consumer that the chinese-medicinal material decoction piece faced simultaneously to exist the difference, and the thin thickness of chinese-medicinal material decoction piece can't be adjusted in a flexible way to current processing equipment, and the functional singleness needs manual to stabilize the material in the course of working, can't satisfy actual production demand.
Therefore, it is necessary to invent a system and a method for integrally processing the cut and dried Chinese medicinal decoction pieces.
Disclosure of Invention
Therefore, the invention provides an integrated processing system and method for slicing and drying traditional Chinese medicine decoction pieces, which solves the problems that the continuity of the existing processing equipment is poor, the overall processing efficiency is affected, meanwhile, the existing processing equipment cannot flexibly adjust the thin thickness of the traditional Chinese medicine decoction pieces in consideration of the variability of consumers, the functionality is single, the materials are required to be stabilized manually in the processing process, and the actual production requirements cannot be met by arranging the slicing component, the drying component, the stirring component, the pushing component, the material arranging component and other structures.
In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides a chinese medicine decoction piece cuts system of handling with dry integration, includes base station, processing bucket and bottom plate one, the top symmetry of base station is provided with processing bucket, and the quantity of processing bucket is established into two sets of, the bottom of processing bucket is through bottom plate one and the lateral wall fixed connection on base station top, the inside of processing bucket is provided with the section part, the both ends symmetry of base station is provided with the conveyer belt, and the quantity of conveyer belt is established into two sets of, be provided with the discharge gate on the lateral wall that processing bucket is close to adjacent conveyer belt one side, the bilateral symmetry of base station is provided with the unloading case, the quantity of unloading case is established into two sets of, the inside of unloading case is provided with drying part, every unloading case is kept away from on the lateral wall of base station fixedly connected with pushing components, one side that pushing components is close to processing bucket is provided with the material arranging components;
The slicing component comprises a first rotating roller arranged in a processing barrel, blades I used for slicing are fixedly connected to the outer wall of the first rotating roller in a circumferential symmetrical mode, a second rotating roller is fixedly connected to the outer wall of the first rotating roller in a circumferential symmetrical mode, blades II used for slicing are fixedly connected to the outer wall of the first rotating roller in a circumferential symmetrical mode, the top end and the bottom end of the first rotating roller are rotatably connected with the inner wall of the processing barrel through bearings, the bottom end of the first rotating roller is rotatably connected with the top end of a base through a first rotating rod, a first motor is arranged between the first rotating rods, a second rotating rod is fixedly connected to the output end of the first motor, a hinge is connected to the second rotating rod in a meshed mode, and two ends of the hinge are respectively connected to gears of the first adjacent rotating rods in a meshed mode.
Preferably, the drying component comprises an air heater fixedly mounted on the side wall of the bottom end of the base, an air outlet end of the air heater is connected with a transfer tube, two ends of the transfer tube are respectively and symmetrically connected with an air duct, an upward storage cavity with an opening is arranged in the discharging box, an air guide cavity is arranged below the storage cavity, the air guide cavity and the storage cavity are separated by a partition plate, one end of the air duct extends to the inner side of the air guide cavity, an air outlet hole is formed in the side wall of one section of the air guide cavity, an air vent is formed in the side wall of the partition plate, and a stirring component is arranged in the storage cavity.
Preferably, the stirring part comprises a motor II, the motor II is arranged below the base station, a second gear is fixedly connected with the output end of the motor II, a first transmission rod is symmetrically arranged on two sides of the motor II, a first gear is fixedly connected with one end of the first transmission rod, which is close to the motor II, and is meshed with the second gear, one end of the first transmission rod, which is far away from the motor II, extends to the inside of the storage cavity and is fixedly connected with a third rotating rod, the outer wall of the first transmission rod is rotatably connected with the side wall of the blanking box through a bearing, and a stirring rod is fixedly connected on the outer wall of the third rotating rod.
Preferably, the pushing component comprises a second bottom plate, one end of the second bottom plate is fixedly connected with the side wall of the blanking box, a second baffle is fixedly connected to the top end of one side of the second bottom plate, and an electric jacking hydraulic rod is fixedly connected to one side wall of the second baffle, which is close to the processing barrel.
Preferably, the material arranging part comprises a material feeding pipe, the bottom end of the material feeding pipe is fixedly connected with the side wall of the top end of the material discharging box, a feeding groove with two ends communicated with the outside is arranged in the material feeding pipe, a limiting cavity is arranged at the top end of the feeding groove, twenty groups of springs are arranged in the limiting cavity, four groups of springs are arranged in the limiting cavity, a pressing plate is fixedly connected with the bottom end of each four groups of springs, a pressing roller I is rotatably connected with the bottom end of the pressing plate, a pressing roller II corresponding to the pressing roller I is rotatably arranged on the side wall of the bottom end of the feeding groove, and twenty groups of pressing rollers II are arranged.
Preferably, the diameter of the gear on the outer wall of the rotating rod II is larger than that of the gear on the outer wall of the rotating rod I.
Preferably, the processing barrel body is made of an aluminum alloy material.
Preferably, the surface of the conveyor belt is provided with anti-skid patterns.
Preferably, the material loading pipe is further arranged on the material arranging part, the bottom end of the material loading pipe is fixedly connected with the side wall of the top end of the material discharging box, the feeding pipe is internally provided with a feeding groove, two ends of the feeding groove are communicated with the outside, the top end of the feeding groove is provided with a limiting cavity, the limiting cavity is provided with twenty groups, each limiting cavity is internally provided with four groups of springs, each four groups of springs are fixedly connected with a pressing plate at the bottom end, the bottom end of the pressing plate is rotationally connected with a pressing roller I, a corresponding pressing roller II is rotationally arranged on the side wall of the bottom end of the feeding groove, the number of the pressing rollers II is twenty groups, each pressing roller II is also connected with the side wall of the bottom end of the feeding groove through springs, and Chinese medicinal materials are arranged between the pressing roller I and the pressing roller II.
The integrated processing method for slicing and drying the traditional Chinese medicine decoction pieces specifically comprises the following steps:
S1, inserting the prepared traditional Chinese medicinal materials along a feed chute of a feeding pipe, starting an electric lifting hydraulic rod to extend, and applying thrust to the traditional Chinese medicinal materials by using the electric lifting hydraulic rod to promote the traditional Chinese medicinal materials to gradually approach towards a processing barrel;
S2, after the first motor is started to run, driving a first rotary roller in the processing barrel to rotate through transmission of a hinge, then enabling a first blade and a second blade on the side wall of the first rotary roller to rotate, and controlling the rotating speed of the first motor to be 300r/min-500r/min;
S3, slicing the Chinese medicinal materials through the first blade after one end of the Chinese medicinal materials are contacted with the first blade or the second blade, and shredding the Chinese medicinal materials through the second blade;
S4, the traditional Chinese medicine materials after slicing or shredding fall onto a conveyor belt, the traditional Chinese medicine materials are moved into a storage cavity through the conveyor belt, then a hot air blower is started to operate, a motor II is started to operate, hot air is introduced into the air guide cavity through an air guide pipe and is blown into the storage cavity through a ventilation port, after the motor II rotates, the stirring rod in the storage cavity rotates after being driven by the first gear and the second gear, the traditional Chinese medicine materials are turned over, drying treatment of the traditional Chinese medicine materials is facilitated, and moisture on the surface of the traditional Chinese medicine materials is fully air-dried.
The beneficial effects of the invention are as follows:
1. The two groups of processing barrels arranged on the base station, in particular the first rotating roller, the first blade and the second blade in the processing barrels, can be used for slicing and shredding the Chinese medicinal materials well, have diversified processing modes, can flexibly adjust the thicknesses of slicing and shredding the Chinese medicinal materials, and has stronger selectivity;
2. The slicing and shredding equipment and the drying treatment equipment are assembled on the same structure, and after slicing and shredding of the traditional Chinese medicine materials are completed, the traditional Chinese medicine materials can be rapidly dried, the continuity between the two procedures is stronger, and the processing efficiency is effectively improved;
3. With the help of the cooperation of material arranging part and pushing part, can replace artifical manual chinese medicinal material to carry out the material loading, mechanized level is higher, and stability is better, and holistic structural design is more reasonable, and it is simple and convenient to operate, is worth using widely in the later stage.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a perspective view of a processing barrel and a first blade according to the present invention;
FIG. 3 is a perspective view of a processing barrel and a second blade according to the present invention;
FIG. 4 is a block diagram of a slice component provided by the present invention;
Fig. 5 is a detailed view of the structure of the first gear, the second gear and the second gear of the transmission rod;
FIG. 6 is a diagram of a stirring component provided by the present invention;
FIG. 7 is a side view of a monolith component provided by the present invention;
FIG. 8 is a block diagram of a monolith component according to example 1 provided by the present invention;
FIG. 9 is a block diagram of a monolith component according to example 2 provided by the present invention.
In the figure: 1 base station, 2 processing barrels, 3 bottom plate one, 4 rotating roller one, 5 rotating rod one, 6 motor one, 7 rotating rod two, 8 hinges, 9 blade one, 10 blade two, 11 conveyor belt, 12 baffle one, 13 blanking box, 14 storage cavity, 15 hot air blower, 16 transfer tube, 17 air guide cavity, 18 air guide pipe, 19 baffle plate, 20 air outlet, 21 ventilation port, 22 press roller one, 23 rotating rod three, 24 stirring rod, 25 transmission rod one, 26 first gear, 27 motor two, 28 second gear, 29 bottom plate two, 30 baffle two, 31 electric jacking hydraulic rod, 32 feeding pipe, 33 feeding groove, 34 Chinese herbal medicine, 35 limiting cavity, 36 spring, 37 pressing plate, 38, press roller two, 101 slicing part, 201 drying part, 301 stirring part, 401 pushing part and 501 monolithic part.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Referring to fig. 1-8, the integrated processing system for slicing and drying traditional Chinese medicine decoction pieces provided by the invention comprises a base 1, a processing barrel 2 and a first bottom plate 3, wherein the top end of the base 1 is symmetrically provided with the processing barrel 2, the number of the processing barrels 2 is two, the bottom end of the processing barrel 2 is fixedly connected with the side wall of the top end of the base 1 through the first bottom plate 3, slicing parts 101 are arranged in the processing barrel 2, two ends of the base 1 are symmetrically and fixedly provided with conveying belts 11, the number of the conveying belts 11 is two, the side wall, close to one side of the adjacent conveying belt 11, of the processing barrel 2 is provided with a discharge hole, so that traditional Chinese medicine 34 falling from the inside of the processing barrel 2 can conveniently fall onto the conveying belts 11, and the medicine can be transported into drying equipment through the conveying belts 11 for drying treatment, two sides of the base 1 are symmetrically provided with blanking boxes 13, the number of the blanking boxes 13 is two, the inside of the blanking boxes 13 is provided with drying parts 201, each blanking box 13 is fixedly connected with a pushing part 401, and one side wall, close to the processing part 401, close to the conveying part 401, of the processing barrel 401 is fixedly connected with the side wall, close to one side 401;
The slicing component 101 comprises first rotating rollers 4 arranged in a processing barrel 2, blades I9 used for slicing are circumferentially and symmetrically and fixedly connected to the outer wall of one of the first rotating rollers 4, blades II 10 used for slicing are circumferentially and fixedly connected to the outer wall of the other first rotating roller 4, the top end and the bottom end of the first rotating roller 4 are rotationally connected with the inner wall of the processing barrel 2 through bearings, the bottom end of the first rotating roller 4 is rotationally connected with the top end of a base 1 through a first rotating rod 5, a motor I6 is arranged between the two first rotating rods 5, a second rotating rod 7 is fixedly connected to the output end of the first motor 6, a hinge 8 is connected to the two rotating rods II 7 in a meshed mode, two ends of the hinge 8 are respectively connected to gears of the adjacent first rotating rods 5 in a meshed mode, after the first rotating rods 8 are operated through the first rotating motor 6, the first rotating rollers 4 can be driven to rotate through transmission of the hinge 8, and therefore slicing or processing of medicinal materials can be performed through the first rotating blades 9 and the second blades 10 on the first rotating rollers 4;
further, the drying component 201 includes a hot air blower 15 fixedly installed on a side wall at the bottom end of the base 1, an air outlet end of the hot air blower 15 is connected with a transfer tube 16, two ends of the transfer tube 16 are respectively and symmetrically connected with an air duct 18, a storage cavity 14 with an upward opening is arranged in the blanking box 13, an air duct 17 is arranged below the storage cavity 14, the air duct 17 and the storage cavity 14 are separated by a partition plate 19, one end of the air duct 18 extends to the inner side of the air duct 17, an air outlet hole 20 is arranged on a side wall of the air duct 18, which is located at one section of the inner side wall of the air duct 17, an air ventilation port 21 is arranged on a side wall of the partition plate 19, air containing a certain amount of heat is blown into the storage cavity 14 after the hot air blower 15 runs, so that moisture on the surface of a medicinal material is dried, and the inside of the storage cavity 14 is provided with a stirring component 301;
Further, the stirring component 301 includes a second motor 27, the second motor 27 is disposed below the base 1, an output end of the second motor 27 is fixedly connected with a second gear 28, two sides of the second motor 27 are symmetrically provided with a first transmission rod 25, one end of the first transmission rod 25, which is close to the second motor 27, is fixedly connected with a first gear 26, the first gear 26 is meshed with the second gear 28, one end of the first transmission rod 25, which is far away from the second motor 27, extends to the inside of the storage cavity 14 and is fixedly connected with a third rotation rod 23, an outer wall of the first transmission rod 25 is rotatably connected with a side wall of the blanking box 13 through a bearing, and a stirring rod 24 is fixedly connected to an outer wall of the third rotation rod 23, and after the second motor 27 is operated, the third rotation rod 23 and the stirring rod 24 are driven to rotate together, so that medicinal materials in the storage cavity 14 are continuously turned over, and drying efficiency is further improved;
Further, the pushing component 401 includes a second bottom plate 29, one end of the second bottom plate 29 is fixedly connected with a side wall of the blanking box 13, a second baffle 30 is fixedly connected to the top end of one side of the second bottom plate 29, an electric jacking hydraulic rod 31 is fixedly connected to one side wall of the second baffle 30, which is close to the processing barrel 2, and after the electric jacking hydraulic rod 31 extends, a pushing force is applied to the medicinal materials, so that the medicinal materials are conveniently fed;
Further, the monolithic component 501 includes a feeding pipe 32, the bottom end of the feeding pipe 32 is fixedly connected with the side wall at the top end of the blanking box 13, a feeding groove 33 with two ends both communicating with the outside is arranged in the feeding pipe 32, a limiting cavity 35 is arranged at the top end of the feeding groove 33, twenty groups of springs 36 are arranged in the limiting cavity 35, a pressing plate 37 is fixedly connected at the bottom end of each four groups of springs 36, a pressing roller I22 is rotatably connected at the bottom end of each pressing plate 37, a corresponding pressing roller II 38 is rotatably installed on the side wall at the bottom end of the feeding groove 33, the number of the pressing rollers II 38 is twenty groups, a certain pressure is applied to the medicinal materials entering the feeding groove 33 under the elastic action of the springs 36, and in the process of moving in the feeding groove 33, the medicinal materials can be ensured to approach and cut into slices and shreds gradually towards one end of the processing barrel 2 in a stable state by virtue of the rotation of the pressing rollers I22 and the pressing rollers II 38;
further, the diameter of the gear on the outer wall of the second rotating rod 7 is larger than that of the gear on the outer wall of the first rotating rod 5, so that the force can be conveniently and more transmitted to the first rotating rod 5 through the second rotating rod 7;
Further, the main body of the processing barrel 2 is made of an aluminum alloy material, so that the structural strength is higher, and the weight is lighter;
Further, the surface of the conveyor belt 11 is provided with anti-skidding lines, friction force between the anti-skidding lines and medicinal materials is increased, and the medicinal materials are transported more highly.
The application process of the invention is as follows: when the invention is used, after the first motor 6 is started to operate, the first rotating roller 4 in the processing barrel 2 is driven to rotate through the transmission of the hinge 8, then the traditional Chinese medicine 34 is inserted into the feeding groove 33 from one end of the feeding pipe 32, after the traditional Chinese medicine 34 enters the feeding groove 33, the first pressing roller 22 is contacted with the second pressing roller 38, the spring 36 applies certain pressure to the traditional Chinese medicine 34 through the first pressing roller 22, at the moment, after the electric jacking hydraulic rod 31 is started, the traditional Chinese medicine 34 is pushed by one end of the electric jacking hydraulic rod 31, one end of the traditional Chinese medicine 34 is gradually moved to the direction of the adjacent processing barrel 2, finally, after one end of the traditional Chinese medicine 34 is contacted with the first blade 9 or the second blade 10 in the rotation of the processing barrel 2, slicing or shredding processing is carried out on the traditional Chinese medicine 34 through the first blade 9 and the second blade 10, after the formed medicine falls onto the conveying belt 11, the traditional Chinese medicine is conveyed into the storage cavity 14 through the conveying belt 11, then the second motor 27 and the hot air is started to operate through the second pressing roller 22, so that the traditional Chinese medicine 34 is filled into the storage cavity 14, and the traditional Chinese medicine 34 is overturned, the traditional Chinese medicine is dried, and the surface of the traditional Chinese medicine is dried for long-term.
In the embodiment 2, referring to fig. 9, the integrated processing system for slicing and drying traditional Chinese medicine decoction pieces provided by the invention comprises a base 1, a processing barrel 2 and a first bottom plate 3, wherein the top end of the base 1 is symmetrically provided with the processing barrel 2, the number of the processing barrels 2 is two, the bottom end of the processing barrel 2 is fixedly connected with the side wall of the top end of the base 1 through the first bottom plate 3, the inside of the processing barrel 2 is provided with a slicing part 101, two ends of the base 1 are symmetrically fixedly provided with a conveying belt 11, the number of the conveying belt 11 is two, the side wall, close to one side of the adjacent conveying belt 11, of the processing barrel 2 is provided with a discharge hole, so that traditional Chinese medicine 34 falling from the inside of the processing barrel 2 can conveniently fall onto the conveying belt 11, and the medicine can be transported into drying equipment through the conveying belt 11 for drying treatment, two sides of the base 1 are symmetrically provided with a blanking box 13, the number of the blanking box 13 is two, the inside of the blanking box 13 is provided with a drying part 201, one side wall, far from the base 1 is fixedly connected with a pushing part 401, and the other side wall, close to one side of the blanking box 13 is provided with a pushing part 401, and the pushing part 401 is close to one side of the processing part 401;
Further, the monolithic component 501 further includes a feeding pipe 32, the bottom end of the feeding pipe 32 is fixedly connected with the side wall at the top end of the blanking box 13, a feeding groove 33 with two ends communicated with the outside is arranged inside the feeding pipe 32, a limiting cavity 35 is arranged at the top end of the feeding groove 33, twenty groups of springs 36 are arranged inside the limiting cavity 35, a pressing plate 37 is fixedly connected to the bottom end of each four groups of springs 36, a pressing roller I22 is rotatably connected to the bottom end of each pressing plate 37, a pressing roller II 38 corresponding to the pressing roller II 38 is rotatably arranged on the side wall at the bottom end of the feeding groove 33, twenty groups of pressing rollers II 38 are arranged, the bottom end of each pressing roller II 38 is also connected with the side wall at the bottom end of the feeding groove 33 through the springs 36, and Chinese herbal medicine 34 is arranged between the pressing roller I22 and the pressing roller II 38.
The application process of the invention is as follows: when the invention is used, a person skilled in the art adds the spring 36 structure to the bottom end of the second press roller 38, so that one end of the second press roller 38 can stretch and retract at a certain position, thereby facilitating more stable fixation of the Chinese medicinal material 34 and convenient feeding.
The integrated processing method for slicing and drying the traditional Chinese medicine decoction pieces specifically comprises the following steps:
S1, inserting a prepared traditional Chinese medicine 34 along a feed chute 33 of a feeding pipe 32, starting an electric lifting hydraulic rod 31 to extend, and applying thrust to the traditional Chinese medicine 34 by using the electric lifting hydraulic rod 31 to enable the traditional Chinese medicine 34 to gradually approach towards the direction of a processing barrel 2;
S2, after the first motor 6 is started to run, the first rotary roller 4 in the processing barrel 2 is driven to rotate through the transmission of the hinge 8, then the first blade 9 and the second blade 10 on the side wall of the first rotary roller 4 rotate, and the rotating speed of the first motor 6 is controlled to be 300r/min-500r/min;
s3, after one end of the traditional Chinese medicine 34 is contacted with the first blade 9 or the second blade 10, slicing the traditional Chinese medicine 34 through the first blade 9, and shredding the traditional Chinese medicine 34 through the second blade 10;
S4, the Chinese medicinal materials subjected to slicing or shredding processing fall onto the conveyor belt 11, the medicinal materials are moved into the storage cavity 14 through the conveyor belt 11, then the air heater 15 is started to operate, the motor II 27 is started to operate, hot air is introduced into the air guide cavity 17 through the air guide pipe 18 and is blown into the storage cavity 14 through the air guide hole 21, the motor II 27 rotates and then is driven by the first gear 26 and the second gear 28, the stirring rod 24 in the storage cavity 14 rotates and then the Chinese medicinal materials 34 are turned over, drying treatment of the Chinese medicinal materials 34 is facilitated, and moisture on the surface of the Chinese medicinal materials 34 is fully air-dried.
The above description is of the preferred embodiments of the present invention, and any person skilled in the art may modify the present invention or make modifications to the present invention with the technical solutions described above. Therefore, any simple modification or equivalent made according to the technical solution of the present invention falls within the scope of the protection claimed by the present invention.