CN114101209A

CN114101209A - Full-automatic ultrasonic cleaning device for 3D hot bending product

Info

Publication number: CN114101209A
Application number: CN202111470907.0A
Authority: CN
Inventors: 陈斌
Original assignee: Hunan Ruiying Photoelectric Technology Co ltd
Current assignee: Hunan Ruiying Photoelectric Technology Co ltd
Priority date: 2021-12-03
Filing date: 2021-12-03
Publication date: 2022-03-01

Abstract

The invention relates to the field of glass processing, in particular to a full-automatic ultrasonic cleaning device for 3D hot bending products, which comprises a base, supporting plates, a lifting mechanism for transferring the products, a cleaning mechanism and a drying mechanism, wherein the supporting plates are welded at two ends of the upper surface of the base, a cross beam is welded at the tops of the two supporting plates, the lifting mechanism is arranged on the cross beam, and the cleaning mechanism and the drying mechanism are arranged on the base. This kind of full-automatic ultrasonic cleaning device of 3D hot-bending product, get rid of product surface spot through the mode of supersound tympanic bulla, reach clean effect, the mode that adopts the lift to carry replaces traditional dull and stereotyped cleaning line to carry the product, can shift the product to the cleaning box of difference in proper order, avoid the product to produce the friction damage, improve the qualification rate of product greatly, utilize the motor drive puddler to rotate, be used for letting rivers rotate, be favorable to washing away the adherent on the product, be favorable to improving the cleaning performance, utilize the case of blowing will blow even spraying on the product, help quick, even drying.

Description

Full-automatic ultrasonic cleaning device for 3D hot bending product

Technical Field

The invention relates to the field of glass processing, in particular to a full-automatic ultrasonic cleaning device for a 3D hot-bending product.

Background

The glass is a hard substance prepared by mixing white sand, limestone, sodium carbonate, potassium carbonate and the like, heating and melting the mixture, cooling the mixture to obtain the transparent glass and the semitransparent glass, and can be prepared into various appliances such as mirrors, windows and the like.

Curved product belt cleaning device of 3D heat that uses at present all adopts dull and stereotyped cleaning line to wash, is easily by the fish tail when product and bottom conveying guide pulley contact, and the production qualification rate is lower, is unfavorable for once only accomplishing the processing of a plurality of technologies simultaneously, seriously influences production efficiency.

Disclosure of Invention

The invention aims to provide a full-automatic ultrasonic cleaning device for a 3D hot-bent product, which aims to solve the problems in the background technology. In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a 3D glass hot-bending is with tunnel furnace, includes base, fagging, elevating system, wiper mechanism and the dry mechanism that is used for transporting the product, the welding of the upper surface both ends of base has the fagging, two the welding of the top of fagging has a crossbeam, be provided with elevating system on the crossbeam, be provided with wiper mechanism and dry mechanism on the base, one of them be fixed with in the fagging and control the panel, just control the electrical apparatus electric connection on panel and wiper mechanism and the dry mechanism.

Preferably, elevating system includes the support, second electric putter and the wash rack of first electric putter, "L type" structure, the crossbeam is stretched out and is served and be fixed with first electric putter, stretch out of first electric putter and serve and be fixed with the support, be fixed with second electric putter on the support, just be fixed with the wash rack, two on stretch out of second electric putter the inboard of fagging is provided with material loading frame and unloading frame, just the wash rack is located material loading frame directly over.

Preferably, wiper mechanism includes first washing case, second washing case and third washing case, the base is put on the shelf and is equipped with first washing case, second washing case and third washing case, just the second washs the case and is located first washing case and third washing between the case, the bottom of first washing case is provided with ultrasonic generrator, the bottom that the case was washd to the second is provided with two motors, just stretch out of motor and serve and be fixed with the bull stick, the bull stick extends the second and washs the incasement, just evenly be fixed with the multiunit puddler on the bull stick, drying mechanism is located one side of third washing case.

Preferably, the drying mechanism comprises a drying box, a blowing box, a heating cylinder, electric heating pipes, a pipeline fan, an air supply pipe and an air guide pipe, the drying box is erected on the base, the blowing box is fixed on the inner walls of two sides of the drying box, the heating cylinder and the pipeline fan are arranged below the drying box, the air outlet end of the pipeline fan is communicated with the bottom of the heating cylinder through the air supply pipe, the electric heating pipes are uniformly fixed on the inner wall of the heating cylinder, the air guide pipe is communicated with the center of the top of the heating cylinder, and two ends of the air guide pipe are respectively communicated with the blowing box.

Preferably, a seat plate is welded to the supporting legs of the second cleaning box, and the motor is fixed to the seat plate.

Preferably, the upper surfaces of the two ends of the air guide pipe are fixed with supports, and a water pan is placed on the supports.

Preferably, a plurality of air blowing holes are uniformly formed in the inner wall of the air blowing box.

Preferably, the middle part of the cross beam is provided with a guide groove, and the upper parts of the bracket and the second electric push rod are positioned in the guide groove.

Preferably, a plurality of rubber plates are uniformly fixed on the inner wall of the bottom of the cleaning rack.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, an ultrasonic tank cleaning process is adopted, the whole product is soaked in cleaning liquid through a special 3D cleaning frame, stains on the surface of the product are removed in an ultrasonic bubbling mode, the cleaning effect is achieved, a lifting conveying mode is adopted to replace a traditional flat plate cleaning line to convey the product, the product can be sequentially transferred into different cleaning boxes, the product is prevented from being damaged by friction, and the qualification rate of the product is greatly improved.

According to the invention, the combination of the rotating rod and the stirring rod is arranged in the second cleaning box, and the stirring rod is driven to rotate by the motor to rotate water flow, so that adhered substances on products can be washed off, and the cleaning effect can be improved.

According to the invention, the pipeline fan and the heating cylinder combination are arranged below the drying box, the blowing box is arranged on the inner wall of the drying box, the heating cylinder is used for heating the fed air, the pipeline fan is used for supplying air, and the blowing box is used for uniformly spraying the air on the product, so that the drying is fast and uniformly realized, and the drying efficiency is greatly improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the washing rack of the present invention;

FIG. 3 is a schematic view showing the structure of the inside of a heating cylinder according to the present invention;

fig. 4 is a schematic view of the construction of a blow box according to the invention;

FIG. 5 is a schematic structural view of a cross beam according to the present invention;

fig. 6 is a schematic view of the structure of the installation of the electric heating tube in the present invention.

In the figure: 1. a base; 2. a supporting plate; 3. a cross beam; 4. a first electric push rod; 5. a support; 6. a second electric push rod; 7. a cleaning frame; 8. a first cleaning tank; 9. a second cleaning tank; 10. a third washing tank; 11. a drying oven; 12. an ultrasonic generator; 13. a seat plate; 14. a motor; 15. a rotating rod; 16. a blow box; 17. a heating cylinder; 18. an electric heating tube; 19. a pipeline fan; 20. an air supply pipe; 21. an air guide pipe; 22. a water pan; 23. a support; 24. a gas blowing hole; 25. a control panel; 26. a guide groove; 27. a rubber plate; 28. a feeding frame; 29. and a blanking frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Referring to fig. 1 to 6, the present invention provides a technical solution: the utility model provides a full-automatic ultrasonic cleaning device of 3D hot curved product, includes base 1, fagging 2, an elevating system for transporting the product, wiper mechanism and dry mechanism, the welding of base 1's upper surface both ends has fagging 2, the welding of the top of two faggings 2 has a crossbeam 3, be provided with elevating system on the crossbeam 3, be provided with wiper mechanism and dry mechanism on the base 1, be fixed with on one of them fagging 2 and control panel 25, and control panel 25 and the electrical apparatus electric connection in wiper mechanism and the dry mechanism.

In this embodiment, elevating system includes first electric putter 4, "L type" structure's support 5, second electric putter 6 and wash rack 7, crossbeam 3 stretches out to serve and is fixed with first electric putter 4, stretch out of first electric putter 4 to serve and be fixed with support 5, be fixed with second electric putter 6 on the support 5, and stretch out of second electric putter 6 to serve and be fixed with wash rack 7, the inboard of two faggings 2 is provided with material loading frame 28 and unloading frame 29, and wash rack 7 is located material loading frame 28 directly over.

In this embodiment, wiper mechanism includes first washing case 8, second washing case 9 and third washing case 10, base 1 is put on the shelf and is equipped with first washing case 8, second washing case 9 and third washing case 10, and second washing case 9 is located between first washing case 8 and the third washing case 10, the bottom of first washing case 8 is provided with ultrasonic generrator 12, the bottom that the second washed case 9 is provided with two motors 14, and be fixed with bull stick 15 on 14's the end that stretches out of motor, bull stick 15 extends in second washing case 9, and evenly be fixed with the multiunit puddler on the bull stick 15, drying mechanism is located one side of third washing case 10.

In this embodiment, the drying mechanism includes a drying box 11, a blowing box 16, a heating cylinder 17, electric heating pipes 18, a pipeline fan 19, an air supply pipe 20 and an air guide pipe 21, the drying box 11 is erected on the base 1, the blowing box 16 is fixed on the inner walls of the two sides of the drying box 11, the heating cylinder 17 and the pipeline fan 19 are arranged below the drying box 11, the air outlet end of the pipeline fan 19 is communicated with the bottom of the heating cylinder 17 through the air supply pipe 20, a plurality of electric heating pipes 18 are uniformly fixed on the inner wall of the heating cylinder 17, the top center of the heating cylinder 17 is communicated with the air guide pipe 21, and the two ends of the air guide pipe 21 are respectively communicated with the blowing box 16.

In this embodiment, a seat plate 13 is welded to the support leg of the second cleaning tank 9, and a motor 14 is fixed to the seat plate 13.

In this embodiment, the upper surfaces of the two ends of the air guiding pipe 21 are fixed with the support 23, and the water pan 22 is placed on the support 23.

In this embodiment, the inner wall of the air blowing box 16 is uniformly provided with a plurality of air blowing holes 24.

In this embodiment, the middle of the cross beam 3 is provided with a guide groove 26, and the upper parts of the bracket 5 and the second electric push rod 6 are located in the guide groove 26.

In this embodiment, a plurality of rubber plates 27 are uniformly fixed to the inner wall of the bottom of the wash rack 7.

The invention has the advantages that: when the full-automatic ultrasonic cleaning device for the 3D hot bending product is used, the working process is as follows:

the method comprises the following steps: firstly, clear water is poured into the first cleaning box 8, the second cleaning box 9 and the third cleaning box 10, cleaning agent is added into the first cleaning box 8, and then the ultrasonic generator 12, the motor 14, the pipeline fan 19 and the electric heating pipe 18 are started.

Step two: the second electric push rod 6 is started through the control panel 25 to drive the cleaning frame 7 to descend and fall above the feeding frame 28, a product is placed between two rubber plates 27 on the cleaning frame 7, the rubber plates 27 are utilized to clamp and fix the product to avoid falling off during transferring, then the second electric push rod 6 is retracted to lift the cleaning frame 7, then the first electric push rod 4 is started to extend, the second electric push rod 6 and the cleaning frame 7 are pushed to be right above the first cleaning box 8, then the first electric push rod 4 is closed, the second electric push rod 6 is extended, the product on the cleaning frame 7 is placed in the first cleaning box 8, when ultrasonic waves generated by the ultrasonic generator 12 act on liquid, the breaking of each bubble in the liquid can generate shock wave with extremely large energy, which is equivalent to instantaneously generating hundreds of high temperature and thousands of atmospheric pressure, and the shock wave generated by the breaking of the bubbles in the liquid is utilized to achieve the effect of cleaning and scouring the inner surface and the outer surface of the product.

Step three: after the ultrasonic cleaning is finished, the first electric push rod 4 and the second electric push rod 6 are controlled to work in a cooperative mode, products are placed into the second cleaning box 9, the stirring rod is driven to rotate by the motor 14, water flow is enabled to rotate, adhered materials on the products can be washed away, the cleaning effect is improved, the products are conveyed into the third cleaning box 10 after the cleaning is finished, and then the products are cleaned once by clean water, so that sundries and cleaning agent foams can be thoroughly cleaned away.

Step four: after the completion is washd, mention the product in the drying cabinet 11, utilize electric heating pipe 18 in the cartridge heater 17 to heat the air of sending into, utilize pipeline fan 19 to supply air, utilize the hole of blowing 24 on the case 16 of blowing to spray hot-blast even on the product, help quick, even drying, improve drying efficiency greatly, the water that drips on the product falls into water collector 22, be convenient for collect, after finishing the drying, mention the product and carry out the unloading above the unloading frame 29, from the material loading frame 28 material loading after finishing the unloading, thereby realize full self-cleaning.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Claims

1. The utility model provides a full-automatic ultrasonic cleaning device of curved product of 3D heat, includes base (1), fagging (2), elevating system, wiper mechanism and the dry mechanism that is used for transporting the product, its characterized in that: the welding of the upper surface both ends of base (1) has fagging (2), two the welding of the top of fagging (2) has a crossbeam (3), be provided with elevating system on crossbeam (3), be provided with wiper mechanism and dry mechanism on base (1), one of them be fixed with in fagging (2) and control panel (25), just control panel (25) and the electrical apparatus electric connection on wiper mechanism and the dry mechanism.

2. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 1, characterized in that: elevating system includes support (5), second electric putter (6) and wash rack (7) of first electric putter (4), "L type" structure, crossbeam (3) are stretched out and are served and be fixed with first electric putter (4), stretch out of first electric putter (4) and serve and be fixed with support (5), be fixed with second electric putter (6) on support (5), just be fixed with wash rack (7) on stretching out of second electric putter (6), two the inboard of fagging (2) is provided with work or material rest (28) and unloading frame (29), just wash rack (7) are located work or material rest (28) directly over.

3. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 1, characterized in that: cleaning mechanism includes first washing case (8), second washing case (9) and third washing case (10), base (1) is put on the shelf and is equipped with first washing case (8), second washing case (9) and third washing case (10), just second washing case (9) are located between first washing case (8) and third washing case (10), the bottom of first washing case (8) is provided with ultrasonic generrator (12), the bottom that second washed case (9) is provided with two motor (14), just stretching out of motor (14) is served and is fixed with bull stick (15), bull stick (15) extend in second washing case (9), just evenly be fixed with the multiunit puddler on bull stick (15), drying mechanism is located one side of third washing case (10).

4. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 3, characterized in that: the drying mechanism comprises a drying box (11), a blowing box (16), a heating cylinder (17), electric heating pipes (18), a pipeline fan (19), an air supply pipe (20) and an air guide pipe (21), the drying box (11) is erected on the base (1), the blowing box (16) is fixed on the inner walls of the two sides of the drying box (11), the heating cylinder (17) and the pipeline fan (19) are arranged below the drying box (11), the air outlet end of the pipeline fan (19) is communicated with the bottom of the heating cylinder (17) through the air supply pipe (20), a plurality of electric heating pipes (18) are uniformly fixed on the inner wall of the heating cylinder (17), the air guide pipe (21) is communicated with the center of the top of the heating cylinder (17), and the two ends of the air guide pipe (21) are respectively communicated with the blowing box (16).

5. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 3, characterized in that: a seat plate (13) is welded on a supporting leg of the second cleaning box (9), and the motor (14) is fixed on the seat plate (13).

6. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 4, characterized in that: supports (23) are fixed on the upper surfaces of two ends of the air guide pipe (21), and a water pan (22) is placed on each support (23).

7. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 4, characterized in that: the inner wall of the air blowing box (16) is uniformly provided with a plurality of air blowing holes (24).

8. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 2, characterized in that: a guide groove (26) is formed in the middle of the cross beam (3), and the upper portions of the support (5) and the second electric push rod (6) are located in the guide groove (26).

9. The full-automatic ultrasonic cleaning device for 3D hot-bent products according to claim 2, characterized in that: a plurality of rubber plates (27) are uniformly fixed on the inner wall of the bottom of the cleaning frame (7).