CN114100475A - Apply multichannel mixing stirring system of control ratio - Google Patents
Apply multichannel mixing stirring system of control ratio Download PDFInfo
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- CN114100475A CN114100475A CN202111401764.8A CN202111401764A CN114100475A CN 114100475 A CN114100475 A CN 114100475A CN 202111401764 A CN202111401764 A CN 202111401764A CN 114100475 A CN114100475 A CN 114100475A
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Abstract
The invention discloses a multichannel mixing and stirring system applying a control ratio, which relates to the technical field of mixing equipment.A quantity control mechanism comprises a storage barrel, the upper end of the storage barrel is fixedly connected with a top cover, the upper surface of the top cover is fixedly connected with a feed pipe, the feed pipe penetrates through the top cover and is communicated with the storage barrel, the lower surface of the top cover is fixedly provided with a protective box and a blanking cylinder, the blanking cylinder is positioned in the protective box, the output end of the blanking cylinder penetrates through the lower side wall of the protective box and is fixedly connected with a blanking control rod, the lower end of the blanking control rod is provided with a blanking port, the blanking control rod is driven to slide in the blanking pipe under the action of the blanking cylinder, when the blanking port slides to the upper part of a rubber sealing gasket, raw material liquid in the storage barrel flows out from the blanking port and enters the quantity control box through a first flowmeter, a liquid level sensor is arranged in the volume control box, and the liquid level height is detected through the liquid level sensor.
Description
Technical Field
The invention relates to the technical field of mixing equipment, in particular to a multi-channel mixing and stirring system applying a control ratio.
Background
The mixed material is widely applied to industrial, agricultural and scientific experiments. In the aspect of industrial tests, products such as gasoline mixture, concrete, polymer plastic, alloy, ceramic, paint, food, medicine, detergent, blend fiber, sinter and the like all have the problem of mixture ratio, are finished by operators, and have the advantages of strong randomness, relatively large error and low efficiency.
Disclosure of Invention
In order to solve the technical problem, the technical scheme provides the multichannel mixing and stirring system for controlling the proportion, and solves the problems that in the use of the mixing equipment, the proportion mixing of raw materials is completed by operators, the randomness is high, the error is relatively large, and the efficiency is not high in the prior art.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a multi-channel mixing and stirring system applying a control ratio comprises a stirring mechanism, wherein a primary mixing mechanism is arranged above the stirring mechanism, and a plurality of quantity control mechanisms are arranged on the primary mixing mechanism;
the quantity control mechanism comprises a storage barrel, a top cover is fixedly connected to the upper end of the storage barrel, a feed pipe is fixedly connected to the upper surface of the top cover, the feed pipe penetrates through the top cover and is communicated with the storage barrel, a protection box and a blanking cylinder are fixed to the lower surface of the top cover, the blanking cylinder is located in the protection box, the output end of the blanking cylinder penetrates through the lower side wall of the protection box and is fixedly connected with a blanking control rod, a blanking port is formed in the lower end of the blanking control rod, a blanking pipe is fixedly connected to the lower end of the storage barrel, the blanking control rod is located in the blanking pipe, rubber gaskets are arranged on the inner sides of the blanking control rod and the blanking pipe and are adhered to the inner wall of the blanking pipe, the blanking control rod is connected with the rubber gaskets in a sliding mode, a first flowmeter is fixedly connected to the blanking pipe, and a quantity control box is fixedly connected to the lower end of the blanking pipe, the blanking pipe is communicated with the quantity control box.
Preferably, the last fixed surface of accuse graduated flask is connected with adjust cylinder and alarm, the side fixedly connected with data display of control box, the upper end inner wall fixedly connected with of accuse graduated flask adjusts a section of thick bamboo, adjust cylinder's output runs through the last lateral wall of accuse graduated flask and the last lateral wall of adjusting a section of thick bamboo, adjust cylinder's output fixedly connected with piston plate, piston plate and regulation section of thick bamboo sliding connection, the regulation hole has been seted up on the lower lateral wall that the regulation was used mechanically, the upside inner wall fixedly connected with level sensor of accuse graduated flask, electric connection between level sensor and alarm and the data display.
Preferably, the lower end of the measuring cylinder is fixedly connected with a material guide pipe, the material guide pipe is provided with a control valve and a second flowmeter, a spherical material breaking part is arranged in the material guide pipe and located on the right side of the second flowmeter, the outer side surface of the material guide pipe is fixedly connected with a material breaking motor, the output end of the material breaking motor penetrates through the material guide pipe and is fixedly connected with the side surface of the spherical material breaking part, and the spherical material breaking part is provided with a material discharge groove.
Preferably, the material guide pipe is communicated with the primary mixing mechanism, the primary mixing mechanism comprises a primary mixing cylinder, the material guide pipe is fixedly connected to the peripheral surface of the primary mixing cylinder and communicated with the primary mixing cylinder, a primary mixing motor is fixedly connected to the upper end of the primary mixing cylinder, the output end of the primary mixing motor penetrates through the upper side wall of the primary mixing cylinder and is fixedly connected with a primary mixing rod, and spiral blades are fixedly connected to the peripheral surface of the primary mixing rod.
Preferably, the elementary mixing section of thick bamboo is linked together with rabbling mechanism, the rabbling mechanism includes the churn, elementary mixing section of thick bamboo fixed connection is at the upper surface of churn to be linked together with the churn, the side lower extreme fixedly connected with electronic valve of churn, churn upper surface fixedly connected with agitator motor, agitator motor's output runs through the last lateral wall of churn to fixedly connected with puddler, the lower extreme of puddler and the downside inner wall fixed connection of churn.
Preferably, the week surface fixedly connected with a plurality of stirring rod of puddler, fixedly connected with fixed block on the puddler, the cover is equipped with expanding spring on the puddler, expanding spring is located the outside of fixed block, expanding spring is close to the one end of puddler and the lateral surface fixed connection of fixed block, expanding spring keeps away from the one end fixedly connected with slip stirring vane of puddler, slip stirring vane and puddler sliding connection.
The invention provides a multi-channel mixing and stirring system applying a control ratio, which has the following beneficial effects:
the invention is provided with a quantity control mechanism, a blanking control rod is arranged in the quantity control mechanism, a blanking port is arranged at the lower end of the blanking control rod, the blanking control rod is driven to slide in a blanking pipe under the action of a blanking cylinder, when the blanking port slides to the position above a rubber sealing gasket, raw material liquid in a storage barrel flows out from the blanking port and enters the quantity control box through a first flowmeter, a liquid level sensor is arranged in the quantity control box, the liquid level height is detected through the liquid level sensor, when the liquid level height exceeds the standard quantity liquid level height of a required raw material, a piston plate is driven to slide in an adjusting cylinder through an adjusting cylinder, the raw material liquid is extracted through an adjusting hole, when the liquid level height is lower than the standard quantity liquid level height of the required raw material, the raw material in the adjusting cylinder is pushed to the quantity control box through the adjusting cylinder, and when the liquid level height detected by the liquid level sensor reaches the standard quantity liquid level height of the required raw material, pause adjusting cylinder carries out multiple control to the raw materials flow through being provided with first flowmeter and second flowmeter simultaneously, ensures that the raw materials use amount is more accurate, solves and relies on the operation workman to accomplish, and the randomness is strong, the relatively great problem of error.
Drawings
FIG. 1 is a schematic perspective view of a multi-channel mixing and stirring apparatus according to the present invention;
FIG. 2 is a schematic plan view of the multi-channel mixing and stirring apparatus of the present invention;
FIG. 3 is a schematic cross-sectional view taken at A in FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 3 at C;
FIG. 5 is a perspective view of the quantity control mechanism of the present invention;
FIG. 6 is a schematic plan view of the quantity control mechanism of the present invention;
FIG. 7 is a schematic cross-sectional view taken at E in FIG. 6;
FIG. 8 is an enlarged view of a portion of FIG. 7 at D;
fig. 9 is a partial enlarged view of fig. 7 at B.
The reference numbers in the figures are:
1. a stirring mechanism; 101. a mixing drum; 102. a stirring motor; 103. a stirring rod; 104. a stirring rod; 105. a fixed block; 106. a tension spring; 107. sliding the stirring sheet; 108. an electronic valve; 2. a primary mixing mechanism; 201. a primary mixing drum; 202. a primary hybrid motor; 203. a primary mixing rod; 204. a helical blade; 3. a quantity control mechanism; 301. a storage barrel; 302. a feed tube; 303. a top cover; 304. a protection box; 305. a blanking cylinder; 306. a blanking control rod; 307. a feeding port; 308. a rubber gasket; 309. a discharging pipe; 310. a first flow meter; 311. a volume control box; 312. an adjusting cylinder; 313. an adjusting cylinder; 314. a piston plate; 315. an adjustment hole; 316. an alarm; 317. a liquid level sensor; 318. a material guide pipe; 319. a control valve; 320. a second flow meter; 321. a spherical material breaking piece; 322. a chute; 323. a material cutting motor; 324. and a data display.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1-4, a multi-channel mixing and stirring system for applying a control ratio comprises a stirring mechanism 1, a primary mixing mechanism 2 is arranged above the stirring mechanism 1, and a plurality of quantity control mechanisms 3 are arranged on the primary mixing mechanism 2; the primary mixing mechanism 2 comprises a primary mixing drum 201, a primary mixing motor 202 is fixedly connected to the upper end of the primary mixing drum 201, the output end of the primary mixing motor 202 penetrates through the upper side wall of the primary mixing drum 201 and is fixedly connected with a primary mixing rod 203, a helical blade 204 is fixedly connected to the peripheral surface of the primary mixing rod 203, the primary mixing drum 201 is communicated with the mixing mechanism 1, the mixing mechanism 1 comprises a mixing drum 101, the primary mixing drum 201 is fixedly connected to the upper surface of the mixing drum 101 and is communicated with the mixing drum 101, an electronic valve 108 is fixedly connected to the lower end of the side surface of the mixing drum 101, a mixing motor 102 is fixedly connected to the upper surface of the mixing drum 101, the output end of the mixing motor 102 penetrates through the upper side wall of the mixing drum 101 and is fixedly connected with a mixing rod 103, the lower end of the mixing rod 103 is fixedly connected with the lower inner wall of the mixing drum 101, and a plurality of mixing rods 104 are fixedly connected to the peripheral surface of the mixing rod 103, fixedly connected with fixed block 105 on the puddler 104, the cover is equipped with expanding spring 106 on the puddler 104, expanding spring 106 is located the outside of fixed block 105, expanding spring 106 is close to the one end of puddler 103 and the lateral surface fixed connection of fixed block 105, expanding spring 106 keeps away from the one end fixedly connected with slip stirring piece 107 of puddler 103, slip stirring piece 107 and puddler 104 sliding connection, when using, drive elementary puddler 203 and helical blade 204 rotation under the drive of elementary hybrid motor 202, carry out the primary mixing to multiple raw materials, enter into rabbling mechanism 1 after the primary mixing, drive puddler 103 and rotate under the effect of agitator motor 102, along with the pivoted slip stirring piece 107 of puddler 103 slides from side to side on the stirring board, guarantee multiple raw materials intensive mixing.
Referring to fig. 5-9, the quantity control mechanism 3 includes a storage barrel 301, a top cover 303 is fixedly connected to the upper end of the storage barrel 301, a feed pipe 302 is fixedly connected to the upper surface of the top cover 303, the feed pipe 302 penetrates through the top cover 303 and is communicated with the storage barrel 301, a protection box 304 and a blanking cylinder 305 are fixed to the lower surface of the top cover 303, the blanking cylinder 305 is located in the protection box 304, the output end of the blanking cylinder 305 penetrates through the lower side wall of the protection box 304 and is fixedly connected with a blanking control rod 306, a blanking port 307 is formed at the lower end of the blanking control rod 306, a blanking pipe 309 is fixedly connected to the lower end of the storage barrel 301, the blanking control rod 306 is located in the blanking pipe 309, rubber gaskets 308 are arranged on the inner sides of the blanking control rod 306 and the blanking pipe 309, the sealing performance at the blanking port 307 is ensured by the rubber gaskets 308, so that no raw material leakage occurs when blanking is stopped, the rubber gaskets 308 are adhered to the inner wall of the blanking pipe 309, the blanking control rod 306 is connected with the rubber sealing gasket 308 in a sliding manner, the blanking pipe 309 is fixedly connected with a first flowmeter 310, the lower end of the blanking pipe 309 is fixedly connected with a quantity control box 311, the blanking pipe 309 is communicated with the quantity control box 311, when the device is used, dosage parameters required in each quantity control mechanism 3 are set, raw materials are added into the storage barrel 301 through the feeding pipe 302, the blanking control rod 306 is driven by the blanking cylinder 305 to slide in the blanking pipe 309, when the blanking port 307 slides to the position above the rubber sealing gasket 308, raw material liquid in the storage barrel 301 flows out of the blanking port 307 and enters the quantity control box 311 through the first flowmeter 310, the first flowmeter 310 preliminarily monitors the flow of the raw materials, and when the required dosage is reached, the blanking cylinder 305 is controlled to push the blanking control rod 306 to slide downwards, the blanking port 307 slides to the position below the rubber sealing gasket 308, and the blanking port is stopped;
an adjusting cylinder 312 and an alarm 316 are fixedly connected to the upper surface of the measuring control box 311, a data display 324 is fixedly connected to the side surface of the control box, an adjusting cylinder 313 is fixedly connected to the inner wall of the upper end of the measuring control box 311, the output end of the adjusting cylinder 312 penetrates through the upper side wall of the measuring control box 311 and the upper side wall of the adjusting cylinder 313, a piston plate 314 is fixedly connected to the output end of the adjusting cylinder 312, the piston plate 314 is slidably connected to the adjusting cylinder 313, an adjusting hole 315 is formed in the lower side wall of the adjusting sleeve, a liquid level sensor 317 is fixedly connected to the inner wall of the upper side of the measuring control box 311, the liquid level sensor 317 is electrically connected to the alarm 316 and the data display 324, a material guide pipe 318 is fixedly connected to the lower end of the measuring control cylinder, a control valve 319 and a second flow meter 320 are arranged on the material guide pipe 318, a spherical material breaking member 321 is arranged in the material guide pipe 318, the spherical material breaking member 321 is positioned on the right side of the second flow meter 320, a material breaking motor 323 is fixedly connected to the outer side surface of the material guide pipe 318, the output end of the material breaking motor 323 penetrates through the material guide pipe 318 and is fixedly connected with the side surface of the spherical material breaking part 321, a material discharging groove 322 is formed in the spherical material breaking part 321, the spherical material breaking part 321 is driven to rotate under the action of the material breaking motor 323, raw material liquid in the material guide pipe 318 can be intermittently cut off in the material discharging groove 322 on the spherical material breaking part 321 in the rotating process, so that various raw materials in the primary mixing mechanism 2 can be mixed better, the material guide pipe 318 is fixedly connected to the peripheral surface of the primary mixing barrel 201 and is communicated with the primary mixing barrel 201, the liquid level height is detected through a liquid level sensor 317 in the measuring tank 311, when the detected liquid level height exceeds the standard quantity liquid level height of the required raw materials, the alarm 316 sounds to prompt an operator, meanwhile, the adjusting cylinder 312 drives the piston plate 314 to slide in the adjusting barrel 313, and the raw material liquid is extracted through the adjusting hole 315, when the liquid level is lower than the standard amount liquid level of the required raw material, the alarm 316 sounds to prompt the operator, meanwhile, the adjusting cylinder 312 pushes the piston plate 314 to push the raw material in the adjusting cylinder 313 into the amount control box 311, and when the liquid level sensor 317 detects that the liquid level reaches the standard amount liquid level of the required raw material, the adjusting cylinder 312 is suspended, the control valve 319 is opened, and the raw material flows to the primary mixing mechanism 2 through the material guide pipe 318.
The working principle and the using process of the invention are as follows:
when the device is used, dosage parameters required in each quantity control mechanism 3 are set, raw materials are added into the storage barrel 301 through the charging pipe 302, the blanking cylinder 305 drives the blanking control rod 306 to slide in the blanking pipe 309, when the blanking port 307 slides to the position above the rubber sealing gasket 308, raw material liquid in the storage barrel 301 flows out from the blanking port 307 and enters the quantity control box 311 through the first flowmeter 310, the first flowmeter 310 preliminarily monitors the flow of the raw materials, when the required dosage is reached, the blanking cylinder 305 is controlled to push the blanking control rod 306 to slide downwards, the blanking port 307 slides to the position below the rubber sealing gasket 308, blanking is stopped, the liquid level height is detected through the liquid level sensor 317 in the quantity control box 311, when the detected liquid level exceeds the standard quantity liquid level height of the required raw materials, the alarm 316 sounds to prompt an operator, and the adjusting cylinder 312 drives the piston plate 314 to slide in the adjusting cylinder 313, raw material liquid is extracted through the adjusting hole 315, when the liquid level is lower than the liquid level of the standard amount of the required raw material, the alarm 316 sounds to prompt an operator, meanwhile, the adjusting cylinder 312 pushes the piston plate 314 to push the raw material in the adjusting cylinder 313 into the amount controlling box 311, the liquid level sensor 317 detects that the liquid level reaches the liquid level of the standard amount of the required raw material, the adjusting cylinder 312 is suspended, the control valve 319 is opened, the raw material flows to the primary mixing mechanism 2 through the material guiding pipe 318, the second flowmeter 320 arranged on the material guiding pipe 318 carries out secondary monitoring on the raw material to ensure accurate dosage, when the raw material enters the primary mixing mechanism 2, the primary mixing rod 203 and the helical blade 204 are driven to rotate by the primary mixing motor 202 to carry out primary mixing on various raw materials, the raw materials enter the stirring mechanism 1 after the primary mixing, the stirring rod 103 is driven to rotate under the action of the stirring motor 102, the sliding stirring piece 107 slides left and right on the stirring plate along with the rotation of the stirring rod 103, so that the multiple raw materials are fully mixed.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A multi-channel mixing and stirring system applying a control ratio is characterized by comprising a stirring mechanism (1), wherein a primary mixing mechanism (2) is arranged above the stirring mechanism (1), and a plurality of quantity control mechanisms (3) are arranged on the primary mixing mechanism (2);
the quantity control mechanism (3) comprises a storage barrel (301), the upper end of the storage barrel (301) is fixedly connected with a top cover (303), the upper surface of the top cover (303) is fixedly connected with a feed pipe (302), the feed pipe (302) penetrates through the top cover (303) and is communicated with the storage barrel (301), the lower surface of the top cover (303) is fixedly provided with a protective box (304) and a blanking cylinder (305), the blanking cylinder (305) is positioned in the protective box (304), the output end of the blanking cylinder (305) penetrates through the lower side wall of the protective box (304) and is fixedly connected with a blanking control rod (306), the lower end of the blanking control rod (306) is provided with a blanking port (307), the lower end of the storage barrel (301) is fixedly connected with a blanking pipe (309), the blanking control rod (306) is positioned in the blanking pipe (309), rubber sealing gaskets (308) are arranged on the inner sides of the blanking control rod (306) and the blanking pipe (309), the rubber sealing gasket (308) is pasted on the inner wall of a discharging pipe (309), the discharging control rod (306) is connected with the rubber sealing gasket (308) in a sliding mode, a first flowmeter (310) is fixedly connected onto the discharging pipe (309), a quantity control box (311) is fixedly connected to the lower end of the discharging pipe (309), and the discharging pipe (309) is communicated with the quantity control box (311).
2. A multi-channel mixing and blending system for applying controlled proportions as defined in claim 1, wherein: the last fixed surface of accuse graduated flask (311) is connected with adjust cylinder (312) and alarm (316), the side fixedly connected with data display (324) of control box, the upper end inner wall fixedly connected with of accuse graduated flask (311) adjusts a section of thick bamboo (313), the output of adjust cylinder (312) runs through the last lateral wall of accuse graduated flask (311) and the last lateral wall of adjusting a section of thick bamboo (313), the output fixedly connected with piston plate (314) of adjust cylinder (312), piston plate (314) and regulation a section of thick bamboo (313) sliding connection, regulation hole (315) have been seted up on the lower lateral wall of adjusting the cover, the upside inner wall fixedly connected with level sensor (317) of accuse graduated flask (311), electric connection between level sensor (317) and alarm (316) and data display (324).
3. A multi-channel mixing and blending system for applying controlled proportions as defined in claim 2, wherein: the lower end of the volume control cylinder is fixedly connected with a material guide pipe (318), a control valve (319) and a second flowmeter (320) are arranged on the material guide pipe (318), a spherical material breaking part (321) is arranged in the material guide pipe (318), the spherical material breaking part (321) is located on the right side of the second flowmeter (320), a material breaking motor (323) is fixedly connected to the surface of the outer side of the material guide pipe (318), the output end of the material breaking motor (323) penetrates through the material guide pipe (318) and is fixedly connected with the side face of the spherical material breaking part (321), and a material discharging groove (322) is formed in the spherical material breaking part (321).
4. A multi-channel mixing and blending system for applying controlled mix ratios as claimed in claim 3, wherein: the feeding pipe (318) is communicated with the primary mixing mechanism (2), the primary mixing mechanism (2) comprises a primary mixing barrel (201), the feeding pipe (318) is fixedly connected to the peripheral surface of the primary mixing barrel (201) and communicated with the primary mixing barrel (201), a primary mixing motor (202) is fixedly connected to the upper end of the primary mixing barrel (201), the output end of the primary mixing motor (202) penetrates through the upper side wall of the primary mixing barrel (201) and is fixedly connected with a primary mixing rod (203), and helical blades (204) are fixedly connected to the peripheral surface of the primary mixing rod (203).
5. The multi-channel mixing and stirring system for applying control proportioning of claim 4, wherein: elementary mixing drum (201) is linked together with rabbling mechanism (1), rabbling mechanism (1) includes churn (101), elementary mixing drum (201) fixed connection is at the upper surface of churn (101) to be linked together with churn (101), the side lower extreme fixedly connected with electronic valve (108) of churn (101), fixed surface is connected with agitator motor (102) on churn (101), the last lateral wall of churn (101) is run through to the output of agitator motor (102) to fixedly connected with puddler (103), the lower extreme of puddler (103) and the downside inner wall fixed connection of churn (101).
6. The multi-channel mixing and stirring system for applying control proportioning of claim 5, wherein: all surface fixedly connected with a plurality of stirring rod (104) of puddler (103), fixedly connected with fixed block (105) are gone up in stirring rod (104), the cover is equipped with expanding spring (106) on stirring rod (104), expanding spring (106) are located the outside of fixed block (105), expanding spring (106) are close to the one end of puddler (103) and the lateral surface fixed connection of fixed block (105), the one end fixedly connected with slip stirring vane (107) of puddler (103) are kept away from in expanding spring (106), slip stirring vane (107) and puddler (104) sliding connection.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111401764.8A CN114100475A (en) | 2021-11-19 | 2021-11-19 | Apply multichannel mixing stirring system of control ratio |
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| CN202111401764.8A CN114100475A (en) | 2021-11-19 | 2021-11-19 | Apply multichannel mixing stirring system of control ratio |
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| CN115301105A (en) * | 2022-09-14 | 2022-11-08 | 东甲林集团有限公司 | Polyurethane waterproof coating preparation device and preparation method thereof |
| CN117839543A (en) * | 2024-03-08 | 2024-04-09 | 洛阳天疆精细化工有限公司 | Mixing equipment |
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| CN117839543A (en) * | 2024-03-08 | 2024-04-09 | 洛阳天疆精细化工有限公司 | Mixing equipment |
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