CN114098195A - Lining cloth and manufacturing process thereof - Google Patents
Lining cloth and manufacturing process thereof Download PDFInfo
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- CN114098195A CN114098195A CN202111497202.8A CN202111497202A CN114098195A CN 114098195 A CN114098195 A CN 114098195A CN 202111497202 A CN202111497202 A CN 202111497202A CN 114098195 A CN114098195 A CN 114098195A
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- layer
- roller
- base cloth
- filling
- powder
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- 239000004744 fabric Substances 0.000 title claims abstract description 132
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000010410 layer Substances 0.000 claims abstract description 162
- 238000011049 filling Methods 0.000 claims abstract description 73
- 239000000843 powder Substances 0.000 claims abstract description 71
- 238000003825 pressing Methods 0.000 claims abstract description 58
- 239000000835 fiber Substances 0.000 claims abstract description 57
- 239000002344 surface layer Substances 0.000 claims abstract description 46
- 238000001179 sorption measurement Methods 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000003385 bacteriostatic effect Effects 0.000 claims abstract description 31
- 239000011347 resin Substances 0.000 claims abstract description 5
- 229920005989 resin Polymers 0.000 claims abstract description 5
- 230000000844 anti-bacterial effect Effects 0.000 claims description 22
- 239000000945 filler Substances 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 239000003610 charcoal Substances 0.000 claims description 10
- 229920000728 polyester Polymers 0.000 claims description 10
- 241000196324 Embryophyta Species 0.000 claims description 9
- 239000012790 adhesive layer Substances 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 238000004049 embossing Methods 0.000 claims description 6
- 238000007792 addition Methods 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 229910052613 tourmaline Inorganic materials 0.000 claims description 4
- 229940070527 tourmaline Drugs 0.000 claims description 4
- 239000011032 tourmaline Substances 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 230000008093 supporting effect Effects 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 2
- 210000004243 sweat Anatomy 0.000 abstract description 2
- 230000035900 sweating Effects 0.000 abstract description 2
- 238000012856 packing Methods 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000011796 hollow space material Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229910052604 silicate mineral Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/02—Linings
- A41D27/06—Stiffening-pieces
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/12—Hygroscopic; Water retaining
- A41D31/125—Moisture handling or wicking function through layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/14—Air permeable, i.e. capable of being penetrated by gases
- A41D31/145—Air permeable, i.e. capable of being penetrated by gases using layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/30—Antimicrobial, e.g. antibacterial
- A41D31/305—Antimicrobial, e.g. antibacterial using layered materials
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/358—Applications of adhesives in processes or use of adhesives in the form of films or foils for garments and textiles
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/122—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/16—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the structure of the carrier layer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/26—Presence of textile or fabric
- C09J2400/263—Presence of textile or fabric in the substrate
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a lining cloth, which sequentially comprises a bonding layer, a surface layer, a base cloth layer and a bottom layer from the outside to the inside; the base cloth layer is formed by pressing loose plant short fibers, and the bottom side surface of the base cloth layer is provided with the bacteriostatic adsorption powder block. The manufacturing process comprises the following steps: respectively manufacturing the plant short fibers into a base cloth layer and a surface layer by pressing; placing the base cloth layer into a padding groove pressing machine for groove pressing and padding; and (4) moving the base fabric layer after the filling is finished to the surface layer, the base fabric layer and the bottom layer of the needle loom to form a whole, and coating resin on the surface layer to form a bonding layer. The invention provides a lining cloth which can adsorb moisture and peculiar smell and has a bacteriostatic effect, the material of the lining cloth has certain hardness and stiffness, the lining cloth can play a good role in supporting and shaping when being used in clothes, and the bacteriostatic adsorption powder block facing to the human body direction can effectively adsorb moisture and sweat smell caused by human body sweating when being used in the clothes, so that people can have a fresh and breathable feeling.
Description
Technical Field
The invention relates to the field of lining cloth production, in particular to lining cloth and a manufacturing process thereof.
Background
The lining cloth is usually used for the inner layer of the garment to play roles of reinforcing, stiffening and the like, is a special garment accessory which is bonded (or not bonded) with the fabric, and particularly in the garment with stronger modeling style, the use of the lining cloth can obviously improve the beauty of the garment, so the lining cloth has higher requirements on the hardness and the stiffness and the smoothness of the lining cloth.
And because the lining cloth is positioned in the inner layer of the garment and is closer to the human body, the air permeability and moisture absorption of the lining cloth and the flatness of the surface fabric of the inner layer need to be improved in order to enhance the skin-friendly degree.
Disclosure of Invention
In order to solve the defects of the technology, the invention provides lining cloth and a manufacturing process thereof.
In order to solve the technical problems, the invention adopts the technical scheme that: a lining cloth comprises an adhesive layer, a surface layer, a base cloth layer and a bottom layer from the outside to the inside in sequence;
the base cloth layer is formed by pressing loose plant short fibers, and the bottom side surface of the base cloth layer is provided with bacteriostatic adsorption powder blocks which comprise activated carbon powder and tourmaline powder which are mixed together;
the surface layer is formed by pressing loose plant short fibers; the bottom layer comprises polyester fibers of filaments, cotton fibers of filaments and bamboo charcoal fibers of filaments, and the polyester fibers, the cotton fibers and the bamboo charcoal fibers are mixed together to form loose floccules; the addition amount of the fibers of the bottom layer is more than or equal to the sum of the addition amounts of the fibers of the base cloth layer and the surface layer;
the surface layer, the base fabric layer and the bottom layer are stacked in sequence, the needle punching is carried out from the bottom layer to the surface layer by a needle punching method of firstly carrying out coarse needle punching and then carrying out fine needle punching, then an adhesive layer for sealing fiber burrs of the bottom layer is covered on the surface layer, and the surface layer is dried.
Further, the polyester fiber content in the bottom layer is 50%; the cotton fiber content is 30%; the content of bamboo charcoal fiber is 20%.
Further, the containing groove of the antibacterial adsorption powder block on the base cloth layer is pressed out by the groove-filling machine, and the antibacterial adsorption powder block is added into the containing groove through the groove-filling machine.
Further, the groove filling and pressing machine comprises a lower pressing table, the upper surface of the lower pressing table is enclosed into a track running through the base cloth layer through side plates, and a backing board is arranged on the surface of the lower pressing table between the side plates and below the base cloth layer; the upper portion of the lower pressing table is provided with a pressing groove roller and a filler roller which are attached to the surface of the skid board in a rolling mode, the holding tank is pressed out on the base cloth layer through the pressing groove roller, and antibacterial adsorption powder is filled into the holding tank through the filler roller.
Further, the surfaces of the grooving roller and the filling roller are both fixed with a bump mold, and when the grooving roller rotates, the bump mold presses out an accommodating groove on the surface of the base cloth layer; the position and the size of the lug mold on the filler roller correspond to the pressed holding tank one by one, the material box is arranged in the rotating direction of the filler roller, antibacterial adsorption powder is filled in the material box, the lug mold firstly contacts the antibacterial adsorption powder in the material box when the filler roller rotates, and then the lug mold rotates to carry the antibacterial adsorption powder to the holding tank when the lug mold is overlapped with the holding tank, so that the filling is completed.
Furthermore, the groove pressing roller and the filling roller are in transmission through a chain, and a driving motor is installed on any one of the groove pressing roller and the filling roller.
Furthermore, the material box comprises a hollow material storage box, a cross-shaped feeding stirring fan is arranged in the material storage box, and the feeding stirring fan rotates in the material storage box to output the bacteriostatic adsorption powder from the discharge hole; the side surface of the storage box, which faces the filling roller, is an inward-bent cambered surface, the lower end of the cambered surface is provided with a discharge hole, and a material buffering platform is arranged below the discharge hole; the upper part of the storage box is communicated with a feed hopper with an upper side opening.
Furthermore, the foot part of the bin is arranged on a side plate 8 of the lower pressing table through a sliding bracket; a clamping device is arranged on the sliding bracket so as to be fixed on the side plate.
Furthermore, a sticky powder layer is arranged on the lug mould of the filling roller, and the bacteriostatic adsorption powder contacted on the material box is adhered through the sticky powder layer.
10. The manufacturing process of the lining cloth is characterized in that: the method comprises the following steps:
s1, pressing loose plant short fibers into a base fabric layer and a surface layer respectively; placing the base cloth layer into a padding groove pressing machine for groove pressing and padding;
s2, placing the base cloth layer on the skid plate of the pressing table from the inlet end of the groove filling and pressing machine and between the two side plates, wherein the side plates and the skid plate enclose a track for the base cloth layer to run, and the base cloth layer is driven to run in the track through a conveying mechanism;
s3, the base cloth layer passes through a groove pressing roller and then a filling roller; the middle shafts of the grooving roller and the filling roller are connected with a chain through gears, and the synchronous rotation of the grooving roller and the filling roller is realized through the chain; a motor is arranged on any one of the grooving roller and the filling roller, and the grooving roller and the filling roller are driven to rotate by the motor;
the grooving roller and the filling roller are both fixed with a convex block die, when the grooving roller rotates in situ, the convex block die on the grooving roller presses out an accommodating groove on the base cloth layer, and the base cloth layer part pressed out of the accommodating groove moves to the filling roller;
s4, the positions and the sizes of the lug molds on the filling roller and the lug molds on the grooving roller are the same, so that the lug molds on the filling roller are in one-to-one correspondence with the accommodating grooves on the base cloth layer; in the testing stage, the distance between the filling roller and the groove pressing roller is adjusted so that the bump mold on the filling roller can be just pressed into the accommodating groove;
the filling roller is adjacent to a material box in front of rotation, the material box is used for storing bacteriostatic adsorption powder, a sticky powder layer is arranged on a lug mould of the filling roller, the bacteriostatic adsorption powder at the discharge port of the material box is adhered through the sticky powder layer, and the bacteriostatic adsorption powder is left in the accommodating groove when being pressed into the accommodating groove of the base cloth layer, so that bacteriostatic adsorption powder blocks are formed on the base cloth layer;
s5, continuously moving the base fabric layer after the filling is finished to a needle machine, covering a flocculent bottom layer formed by mixing long fibers on the upper surface of the base fabric layer before reaching the needle machine, padding the surface layer pressed in the step S1 on the lower surface of the base fabric layer, conveying the base fabric layer and the surface layer to the needle machine for needling, firstly performing primary needling by using a coarse needle, and laying a layer of flocculent bottom layer fibers for fine needling by using a fine needle after the fibers on the surface of the bottom layer are compact and not loose any more, so that the surface of the bottom layer is smoother and compact;
and S6, after the needling process, combining the surface layer, the base fabric layer and the bottom layer together to form a whole, coating resin on the surface layer to cover fiber burrs formed on the surface layer by needling, and drying to form a bonding layer to form the finished lining cloth.
The invention provides a lining cloth which can adsorb moisture and peculiar smell and has a bacteriostatic effect, the material of the lining cloth has certain hardness and stiffness, the lining cloth can play a good role in supporting and shaping when being used in clothes, and the bacteriostatic adsorption powder block facing to the human body direction can effectively adsorb moisture and sweat smell caused by human body sweating when being used in the clothes, so that people can have a fresh and breathable feeling. The smoothness of the inner surface of the lining cloth can be improved by adopting the needling process of thickening the long fiber and then thinning the long fiber, and the lining cloth has fluffy skin feel and can enhance the comfort of the clothes.
Drawings
Fig. 1 is a schematic view of the layered structure of the lining cloth of the present invention.
Fig. 2 is a schematic structural view of the caulking machine.
Fig. 3 is a schematic view of the structure of the bin.
In the figure: 1. sticking a layer; 2. a surface layer; 3. a base cloth layer; 4. a bottom layer; 5. bacteriostatic adsorption powder blocks; 6. accommodating grooves; 7. pressing down the platform; 8. a side plate; 9. a groove pressing roller; 10. a packing roll; 11. a bump mold; 12. a material box; 13. a feeding stirring fan; 14. a discharge port; 15. a cambered surface; 16. a material buffering platform; 17. a feed hopper; 18. a material storage box; 19. a gear; 20. a sliding support.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The lining cloth shown in figure 1 comprises an adhesive layer 1, a surface layer 2, a base cloth layer 3 and a bottom layer 4 from the outside to the inside in sequence. The base cloth layer 3 is formed by pressing loose plant short fibers, and the short fibers have certain hardness and thickness after being pressed and can withstand the following groove pressing process. And the bottom side surface of the base cloth layer is provided with an antibacterial adsorption powder block 5 which comprises activated carbon powder and tourmaline powder mixed together.
The active carbon has good adsorption function, can produce the beneficial effects of moisture absorption, peculiar smell removal and the like, avoids a humid environment and can avoid the breeding of bacteria and fungi. The tourmaline is a silicate mineral with an annular structure of aluminum, sodium, iron, magnesium and lithium, which is characterized by containing boron, has the characteristics of releasing far infrared radiation and negative ions, and has the material bacteriostasis effect. Therefore, the bacteriostatic adsorption powder block can play a good bacteriostatic effect on the lining.
The surface layer is formed by pressing loose plant short fibers; the surface layer further enhances the hardness of the lining cloth, so that the lining cloth has good supporting effect, and the cutting of the clothes can be more fit and shaped when the lining cloth is used in the clothes.
The bottom layer comprises polyester fiber of filament, cotton fiber of filament and bamboo charcoal fiber of filament, wherein the content of the polyester fiber is 50%; the cotton fiber content is 30%; the bamboo charcoal fiber content is 20%, the polyester fiber is soft, the cotton fiber absorbs water and is breathable, the bamboo charcoal fiber has toughness, and the lining cloth is soft and has certain stiffness through the bottom layer. The fibers are selected to be filaments for facilitating the subsequent needling process.
The bottom layer, the base cloth layer and the surface layer are fixed together through a needling process, so that the polyester fiber, the cotton fiber and the bamboo charcoal fiber of the bottom layer are required to be mixed together to keep loose and flocculent before needling; the fiber adding amount of the bottom layer is larger than or equal to the sum of the fiber adding amounts of the base cloth layer and the surface layer, and if the thickness of the bottom layer is too thin, the bacteriostatic adsorption powder block is easily exposed.
The surface layer, the base cloth layer and the bottom layer are stacked in sequence, the antibacterial adsorption powder blocks are close to the bottom layer, the bottom layer is stabbed towards the surface layer by a needling method of firstly thick needles and then thin needles, and the needling process of firstly thick needles and then thin needles can enable the needling surface to be thinner, smoother and smoother. At the in-process by bottom to the surperficial direction acupuncture, because top layer and base cloth layer are the short-staple pressfitting and form, it is comparatively closely knit, avoid stabbing the needle and stab the antibacterial absorption powder piece and cause the leakage outside stabbing the top layer that can be fine.
And then covering an adhesive layer for sealing the burrs of the bottom fiber on the surface layer, and drying. The material of the adhesive layer is resin, so that the lining cloth has adhesiveness and can be adhered to other cloth.
The holding tank 6 of antibacterial absorption powder piece on the base cloth layer 3 is extruded by the groove filling machine to add antibacterial absorption powder piece in holding tank 6 through the groove filling machine.
After the antibacterial adsorption powder blocks are filled on the base cloth layer, the surfaces of the antibacterial adsorption powder blocks are covered with flocculent bottom layer fibers, then the surface layer is arranged on the bottom surface of the base cloth layer in a cushioning mode, and then needling is carried out from top to bottom.
As shown in fig. 2, the groove filling and pressing machine comprises a lower pressing table 7, the upper surface of the lower pressing table is enclosed into a track running through a base cloth layer through side plates 8, and a skid plate is arranged on the surface of the lower pressing table between the side plates and below the base cloth layer; the upper part of the lower pressing table is provided with a pressing groove roller 9 and a filler roller 10 which are attached to the surface of the skid board and roll, the holding tank 6 is pressed out on the base cloth layer through the pressing groove roller, and antibacterial adsorption powder is filled into the holding tank through the filler roller. The grooved roll 9 and the filler roll 10 may be mounted by means of brackets or the like in a conventional manner.
The backing board is used for backing up the base cloth layer to bear the grooving roller and the filling roller, and has hardness and softness simultaneously under the action of wood fibers, wherein the hardness enables the backing board to bear rolling, and the softness enables the rolling to leave a groove on the base cloth layer.
The surfaces of the grooving roller and the filling roller are both fixed with a lug mould 11, and when the grooving roller rotates, the lug mould presses out an accommodating groove 6 on the surface of the base fabric layer; the position and the size of the lug mold on the filling roller correspond to the extruded accommodating groove one by one, so that the lug mold on the filling roller can be pressed into the accommodating groove. Be provided with workbin 12 on the direction of rotation of packing roller, the workbin is filled with antibacterial adsorption powder, and the packing roller is when rotating the antibacterial adsorption powder in the workbin of contact earlier of lug mould, and the back is rotatory to carrying the holding tank with antibacterial adsorption powder when coinciding with the holding tank in, accomplishes and packs.
As shown in fig. 3, the material box comprises a hollow material storage box 18, a cross-shaped feeding stirring fan 13 is arranged in the material storage box, and the feeding stirring fan rotates in the material storage box to output the bacteriostatic adsorption powder from a discharge hole 14; the side of the storage box towards the packing roller is an inward-bent cambered surface 15 to match the shape of the packing roller, a discharge port 14 is formed at the lower end of the cambered surface, the discharge port is long and narrow, the width of the discharge port is the same as that of the packing roller, and powder can be adhered to the discharge port of the same-row lug molds on the packing roller. And because the discharge gate is comparatively narrow, can restrict the load, prevent to spill on the base cloth layer below because of the ejection of compact is too much. A material buffering platform 16 is arranged below the discharge port, and after the lug mould is adhered with powder, redundant powder can be scraped away through the material buffering platform, so that the redundant powder is prevented from falling. The upper part of the storage box is communicated with a feed hopper 17 with an upper side opening.
The foot part of the bin is arranged on the side plate 8 of the lower pressing table through the sliding support 20, so that the bin can slide on the side plate to adjust the distance between the bin and the filling roller, and the powder sticking condition of the filling roller can be well controlled by adjusting the distance of the bin. And a clamping device is arranged on the sliding bracket so as to be fixed on the side plate. The clamping device can be a clamp or a bolt, and the bolt and the side plate can be tightly propped to fix.
The bump mould of the filling roller is provided with a sticky powder layer which can be a glue layer, and the powder is stuck by using the friction force of the glue layer. The bacteriostatic adsorption powder contacted on the material box is adhered by the sticky powder layer.
The manufacturing process of the lining cloth comprises the following steps:
s1, pressing loose plant short fibers into the base cloth layer 3 and the surface layer 2 respectively; placing the base cloth layer 3 into a padding groove pressing machine for groove pressing and padding;
s2, placing the base cloth layer on the skid plate of the lower pressing table top from the inlet end of the groove filling and pressing machine and between the two side plates 8, wherein the side plates and the skid plate enclose a track for the base cloth layer to run, and the base cloth layer is driven to run in the track through a conveying mechanism;
s3, the base fabric layer passes through a grooving roller 9 and then a filling roller 10; the middle shafts of the grooving roller and the filling roller are connected with a chain through a gear 19, and the synchronous rotation of the grooving roller and the filling roller is realized through the chain; a motor is arranged on any one of the grooving roller and the filling roller, and the grooving roller and the filling roller are driven to rotate by the motor;
the embossing roll and the filling roll are both fixed with a convex block mould 11, when the embossing roll rotates in situ, the convex block mould on the embossing roll extrudes an accommodating groove 6 on the base cloth layer, and the part of the base cloth layer extruding the accommodating groove moves to the filling roll 10;
s4, the positions and the sizes of the lug molds on the filling roller and the lug molds on the grooving roller are the same, so that the lug molds on the filling roller are in one-to-one correspondence with the accommodating grooves on the base cloth layer; in the testing stage, the distance between the filling roller and the groove pressing roller is adjusted so that the bump mold on the filling roller can be just pressed into the accommodating groove;
the filling roller is adjacent to a material box 12 in front of rotation, the material box is used for storing bacteriostatic adsorption powder, a sticky powder layer is arranged on a lug mould of the filling roller, the bacteriostatic adsorption powder at the discharge port of the material box is adhered through the sticky powder layer, and the bacteriostatic adsorption powder is left in the accommodating groove when being pressed into the accommodating groove of the base cloth layer, so that bacteriostatic adsorption powder blocks are formed on the base cloth layer;
s5, continuously moving the base fabric layer after the filling is finished to a needle machine, covering a flocculent bottom layer 4 formed by mixing long fibers on the upper surface of the base fabric layer before reaching the needle machine, padding the surface layer 2 pressed in the step S1 on the lower surface of the base fabric layer, conveying the base fabric layer and the surface layer to the needle machine for needling, firstly performing primary needling by using a coarse needle, and laying a layer of flocculent bottom layer fibers for fine needling by using a fine needle after the fibers on the surface of the bottom layer are compacted and are not loose any more, so that the surface of the bottom layer is smoother and compacter;
and S6, after the needling process, combining the surface layer, the base fabric layer and the bottom layer together to form a whole, coating resin on the surface layer to cover fiber burrs formed on the surface layer by needling, and drying to form an adhesive layer 1 to form the finished lining fabric.
The above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make variations, modifications, additions or substitutions within the technical scope of the present invention.
Claims (10)
1. A lining cloth is characterized in that: the adhesive comprises an adhesive layer (1), a surface layer (2), a base fabric layer (3) and a bottom layer (4) from the outside to the inside in sequence;
the base cloth layer (3) is formed by pressing loose plant short fibers, and the bottom side surface of the base cloth layer is provided with an antibacterial adsorption powder block (5) which comprises activated carbon powder and tourmaline powder which are mixed together;
the surface layer is formed by pressing loose plant short fibers; the bottom layer comprises polyester fibers of filaments, cotton fibers of filaments and bamboo charcoal fibers of filaments, and the polyester fibers, the cotton fibers and the bamboo charcoal fibers are mixed together to form loose floccules; the addition amount of the fibers of the bottom layer is more than or equal to the sum of the addition amounts of the fibers of the base cloth layer and the surface layer;
the surface layer, the base fabric layer and the bottom layer are stacked in sequence, the needle punching is carried out from the bottom layer to the surface layer by a needle punching method of firstly carrying out coarse needle punching and then carrying out fine needle punching, then an adhesive layer for sealing fiber burrs of the bottom layer is covered on the surface layer, and the surface layer is dried.
2. The interlining of claim 1, wherein: the polyester fiber content in the bottom layer is 50%; the cotton fiber content is 30%; the content of bamboo charcoal fiber is 20%.
3. The interlining of claim 1, wherein: the containing groove (6) of the bacteriostatic adsorption powder block on the base cloth layer (3) is pressed out by a tamping groove machine, and the bacteriostatic adsorption powder block is added into the containing groove (6) through the tamping groove machine.
4. The interlining of claim 3, wherein: the groove tamping machine comprises a lower pressing table (7), the upper surface of the lower pressing table is enclosed into a track running through a base cloth layer through side plates (8), and a backing board is arranged on the surface of the lower pressing table between the side plates and below the base cloth layer; the pressing groove roller (9) and the filler roller (10) which are attached to the surface of the skid board and roll are arranged above the pressing table, the holding tank (6) is pressed out on the base cloth layer through the pressing groove roller, and antibacterial adsorption powder is filled into the holding tank through the filler roller.
5. The interlining of claim 4, wherein: the surfaces of the grooving roller and the filling roller are both fixed with a bump mould (11), and when the grooving roller rotates, the bump mould presses out an accommodating groove (6) on the surface of the base cloth layer; lug mould position and size on the filler roller are corresponding with the holding tank one-to-one of extrusion, are provided with workbin (12) on the direction of rotation of filler roller, and the antibacterial absorption powder that is equipped with in the workbin, filler roller earlier contacts the antibacterial absorption powder in the workbin when rotating, and the back is rotatory to carrying the antibacterial absorption powder to the holding tank when overlapping with the holding tank, accomplishes and packs.
6. The lining cloth of claim 5, wherein: the grooving roller and the filling roller are in transmission through a chain, and any one of the grooving roller and the filling roller is provided with a driving motor.
7. The interlining of claim 6, wherein: the feed box comprises a hollow feed storage box (18), a cross-shaped feeding stirring fan (13) is arranged in the feed storage box, and the feeding stirring fan rotates in the feed storage box to output the bacteriostatic adsorption powder from a discharge hole (14); the side surface of the storage box, which faces the filling roller, is an inward-bent cambered surface (15), the lower end of the cambered surface is provided with a discharge hole (14), and a material buffering platform (16) is arranged below the discharge hole; the upper part of the storage box is communicated with a feed hopper (17) with an upper side opening.
8. The interlining of claim 7, wherein: the foot part of the material box is arranged on a side plate 8 of the lower pressing table through a sliding support (20); a clamping device is arranged on the sliding bracket so as to be fixed on the side plate.
9. The interlining of claim 8, wherein: the bump mould of the filling roller is provided with a sticky powder layer, and the bacteriostatic adsorption powder material contacted on the material box is adhered through the sticky powder layer.
10. The manufacturing process of the lining cloth is characterized in that: the method comprises the following steps:
s1, pressing loose plant short fibers into a base cloth layer (3) and a surface layer (2) respectively; putting the base cloth layer (3) into a padding groove pressing machine for groove pressing and filling;
s2, placing the base cloth layer on the skid plate of the lower pressing table top from the inlet end of the groove filling and pressing machine and between the two side plates (8), wherein the side plates and the skid plate enclose a track for the base cloth layer to run, and the base cloth layer is driven to run in the track through a conveying mechanism;
s3, the base fabric layer passes through a groove pressing roller (9) and then passes through a filling roller (10); the middle shafts of the grooving roller and the filling roller are connected with a chain through a gear (19), and the synchronous rotation of the grooving roller and the filling roller is realized through the chain; a motor is arranged on any one of the grooving roller and the filling roller, and the grooving roller and the filling roller are driven to rotate by the motor;
the embossing roller and the filling roller are both fixed with a convex block mould (11), when the embossing roller rotates in situ, the convex block mould on the embossing roller presses an accommodating groove (6) on the base cloth layer, and the part of the base cloth layer of the accommodating groove moves to the filling roller (10);
s4, the positions and the sizes of the lug molds on the filling roller and the lug molds on the grooving roller are the same, so that the lug molds on the filling roller are in one-to-one correspondence with the accommodating grooves on the base cloth layer; in the testing stage, the distance between the filling roller and the groove pressing roller is adjusted so that the bump mold on the filling roller can be just pressed into the accommodating groove;
the filling roller is adjacent to a material box (12) in front of rotation, the material box is used for storing bacteriostatic adsorption powder, a sticky powder layer is arranged on a lug mould of the filling roller, the bacteriostatic adsorption powder at the discharge port of the material box is adhered through the sticky powder layer, and when the bacteriostatic adsorption powder is pressed into the accommodating groove of the base cloth layer, the bacteriostatic adsorption powder is left in the accommodating groove, and bacteriostatic adsorption powder blocks are formed on the base cloth layer;
s5, continuously moving the base fabric layer after the filling is finished to a needle machine, covering a flocculent bottom layer (4) formed by mixing long fibers on the upper surface of the base fabric layer before reaching the needle machine, padding the surface layer (2) pressed in the step S1 on the lower surface of the base fabric layer, conveying the base fabric layer and the surface layer to the needle machine for needling, firstly performing primary needling by using a coarse needle, and laying a layer of flocculent bottom layer fibers after the fibers on the surface of the bottom layer are compacted and are not loose, and performing fine needling by using fine needles to enable the surface of the bottom layer to be smoother and compacter;
s6, after the needling process, the surface layer, the base cloth layer and the bottom layer are combined together to form a whole, resin is coated on the surface layer to cover fiber burrs formed on the surface layer by needling, and the adhesive layer (1) is formed after drying to form the finished lining cloth.
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| CN202111497202.8A CN114098195B (en) | 2021-12-09 | 2021-12-09 | Lining cloth and manufacturing process thereof |
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|---|---|---|---|
| CN202111497202.8A CN114098195B (en) | 2021-12-09 | 2021-12-09 | Lining cloth and manufacturing process thereof |
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| US3216082A (en) * | 1962-12-11 | 1965-11-09 | Dunlop Rubber Co | Method of making shaped felt |
| CN209505099U (en) * | 2018-11-22 | 2019-10-18 | 盐城万恒家纺有限公司 | A kind of printed fabric with water-proof antibiotic function |
| CN211031540U (en) * | 2019-10-14 | 2020-07-17 | 绍兴柯桥冠准纺织品有限公司 | Printed yarn-dyed fabric |
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