CN114088709B - Strong data monitoring system, method and device - Google Patents
Strong data monitoring system, method and device Download PDFInfo
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Abstract
The application relates to a strong data monitoring system, a method and a device. The strong data monitoring system detects and displays strong data of cloth to be tested through a strong instrument, then a camera device is utilized to shoot a target image displayed by the strong instrument arranged in a shooting range, the target image comprises the strong data, finally a controller is utilized to be in communication connection with the camera device, strong computing power of the controller is utilized to process the target image to obtain the strong data, the strong data is compared with an obtained strong value standard range of the cloth to be tested, if the strong data is judged not to be in the strong value standard range, the condition that the strong value of the cloth is not in the standard at the moment is indicated, abnormal control actions of forced halt, reminding and the like are executed at the moment, so that the cloth is prevented from missing, the cloth with unqualified quality is continuously produced, and the cloth is wasted.
Description
Technical Field
The application relates to the technical field of textile detection instruments, in particular to a strong data monitoring system, a method and a device.
Background
The intensity value is an important information of the cloth, but the intensity value obtained by the current method for measuring the intensity value of the cloth is only displayed in an off-line instrument, and an operator is required to record intensity value data manually. However, the manual operation efficiency is low, the mistakes and the mistakes are easy to record, and whether the powerful value is abnormal or not cannot be effectively judged, so that the mistakes and the mistakes are easy to occur, and the quality of the produced product is affected.
Disclosure of Invention
Accordingly, it is desirable to provide a strength data monitoring system, method and device capable of intelligently comparing with a standard value to monitor abnormal strength values and record normal strength values.
In one aspect, the present application provides a brute force data monitoring system comprising:
the brute force instrument is used for detecting and displaying the brute force data of the cloth to be detected;
an image pickup device for photographing a target image displayed by a brute force instrument set in a photographing range, the target image including brute force data;
and the controller is in communication connection with the image pickup device and is used for acquiring the standard range of the intensity value of the cloth to be detected, processing the target image to obtain intensity data and executing abnormal control action of the intensity value when judging that the intensity data is not in the standard range of the intensity value.
In one embodiment, the abnormal control action of the strong value comprises controlling production equipment of the cloth to be tested to stop and/or generating an abnormal report of the strong value and/or sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute the alarm action.
In one embodiment, the system further comprises:
the scanning gun is used for scanning and acquiring name information of the cloth to be tested;
The controller is in communication connection with the scanning gun and is used for determining the standard range of the strength value of the cloth to be tested according to the name information.
In one embodiment, the system further comprises:
The fixed bolster, camera device installs on the fixed bolster.
In one embodiment, an image pickup apparatus includes:
the infrared camera is used for shooting a target image displayed by the brute force instrument;
The lens angle conversion structure is connected to the fixed support, the infrared camera is connected with the lens angle conversion structure, and the lens angle conversion structure is used for adjusting shooting definition of the infrared camera and the duty ratio of the target image display screen.
In one embodiment, the fixed support includes a light barrier disposed around a circumference of the camera device.
On the other hand, a powerful data monitoring method is also provided, which comprises the following steps:
obtaining a strong value standard range of the cloth to be tested;
Acquiring a target image displayed on a brute force instrument in a shooting range, wherein the target image comprises brute force data measured by the brute force instrument;
Performing image recognition on the target image to obtain strong data;
If the strong data is judged not to be in the strong value standard range of the cloth to be tested, executing abnormal strong value control action.
In one embodiment, the abnormal control action of the strong value comprises controlling production equipment of the cloth to be tested to stop and/or generating an abnormal report of the strong value and/or sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute the alarm action.
In one embodiment, the method further comprises:
and storing the strong data of the cloth to be tested in a cloth information database.
Also provided is a brute force data monitoring device, comprising:
The standard range acquisition module is used for acquiring a strong value standard range of the cloth to be tested;
The image acquisition module is used for acquiring a target image displayed on a brute force instrument in a shooting range, wherein the target image comprises brute force data measured by the brute force instrument;
The image recognition module is used for carrying out image recognition on the target image to obtain strong data;
And the strong value abnormal execution module is used for executing strong value abnormal control action when judging that the strong data is not in the strong value standard range of the cloth to be tested.
The system, the method and the device for monitoring the powerful data have the following beneficial effects:
The strong data monitoring system detects and displays strong data of cloth to be tested through a strong instrument, then a camera device is utilized to shoot a target image displayed by the strong instrument arranged in a shooting range, the target image comprises the strong data, finally a controller is utilized to be in communication connection with the camera device, strong computing power of the controller is utilized to process the target image to obtain the strong data, the strong data is compared with an obtained strong value standard range of the cloth to be tested, if the strong data is judged not to be in the strong value standard range, the condition that the strong value of the cloth is not in the standard at the moment is indicated, abnormal control actions of forced halt, reminding and the like are executed at the moment, so that the cloth is prevented from missing, the cloth with unqualified quality is continuously produced, and the cloth is wasted.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments or the conventional techniques of the present application, the drawings required for the descriptions of the embodiments or the conventional techniques will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to the drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic diagram of a brute force data monitoring system in one embodiment;
FIG. 2 is a schematic diagram of the mounting relationship of a fixed mount and a camera device in a brute force data monitoring system in one embodiment;
FIG. 3 is a flow chart of a method for monitoring strength data in one embodiment;
FIG. 4 is a flow chart of a method for monitoring strength data according to another embodiment;
FIG. 5 is a block diagram of a brute force data monitoring device in one embodiment;
FIG. 6 is a schematic diagram of a portion of the internal structure of a controller in one embodiment.
Detailed Description
In order that the application may be readily understood, a more complete description of the application will be rendered by reference to the appended drawings. Embodiments of the application are illustrated in the accompanying drawings. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
It will be understood that the terms first, second, etc. as used herein may be used to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish one element from another element.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or be connected to the other element through intervening elements. Further, "connection" in the following embodiments should be understood as "electrical connection", "communication connection", and the like if there is transmission of electrical signals or data between objects to be connected.
As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," and/or the like, specify the presence of stated features, integers, steps, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof. Also, the term "and/or" as used in this specification includes any and all combinations of the associated listed items.
In one aspect, the present application provides a system for monitoring data, as shown in fig. 1, including: a brute force meter 20 for detecting and displaying brute force data of the cloth to be measured, an image pickup device 40 for photographing a target image displayed by the brute force meter 20 set in a photographing range, the target image including the brute force data; the controller 60 is communicatively connected to the image pickup device 40, and is configured to acquire a standard range of the intensity value of the cloth to be measured, process the target image to obtain intensity data, and execute an abnormal intensity value control operation when it is determined that the intensity data is not within the standard range of the intensity value.
The strength meter 20 is an instrument for converting the stress of the tested sample into an electric signal by adopting a force sensor, and outputting a signal which is proportional to the stress after amplification to represent the strength value of the tested sample. The camera device 40 may be a device including an infrared camera 42, the shape and shape of which may be selected according to the actual environment of the cloth manufacturing facility. For example, it may be a gun camera, a dome camera, or an infrared all-in-one machine. If the ambient light interference ratio is large, a gun type camera may be preferable to eliminate interference of ambient light on the camera when shooting a picture, and improve definition and accuracy of the picture acquired by the image pickup device 40, so as to accurately identify data about a strength value on the extracted image based on the clear shot image later.
The relative setting position of the image pickup device 40 and the brute force instrument 20 takes the content of the display picture on the full brute force instrument 20 as a reference, specifically, the setting can be carried out according to the generating equipment and the wiring condition of the cloth production workshop, the installation of the image pickup device 40 is carried out under the condition of not interfering the normal production of the workshop, and no other object is shielded between the image pickup device 40 and the brute force instrument 20 to be shot, so that the content of the display picture is shielded by wiring and the like when the display picture of the brute force instrument 20 is shot, and the follow-up brute force data extraction is not consistent with the actual measurement value.
The controller 60 may be a terminal such as a computer or a server, or may be a device with data processing and storage functions such as a programmable logic device PLC. The controller 60 and the camera device 40 are in communication connection, and in consideration of the fact that the interference factors of the production workshops are more and the environment is complex, the camera device 40 and the controller 60 can be connected through a USB connecting wire to establish stable wired communication, and of course, if the actual interference signals of the cloth production workshops are less, the communication connection between the camera device 40 and the controller 60 can also be established through a wireless communication mode.
Specifically, the brute force instrument 20 measures the brute force value of the cloth to be measured and displays the brute force data, in order to avoid the mistakes and mistakes under the manual recording mode to be remembered and miss the problem, through installing the camera 40 in suitable position, utilize the shooting function of camera 40, shoot the goal picture that the brute force instrument 20 shows, then upload this goal picture to the controller 60, the controller 60 is based on image processing and OCR (Optical Character Recognition ) recognition algorithm, extract the brute force data that include in the goal picture, convert into editable characters and data, then import the brute force data that characters and data constitute into the cloth information database in the format of agreeing with. Considering that in the cloth production process, if the actual cloth strength value of the cloth exceeds the acceptable range of the qualified products, mass production of defective products will be caused, and cloth waste is caused, so based on the result, after the strength data is obtained, the controller 60 further compares the actual strength data with the standard range of the strength value of the batch of cloth, if the actual strength value exceeds the range, it is indicated that the strength value of the cloth does not meet the standard requirement, and at this time, the controller 60 automatically executes abnormal control action of the strength value, thereby avoiding further loss. The production parameters of the production equipment can be adjusted by reminding workers, so that the cloth strength value returns to the corresponding strength value standard range.
In one embodiment, the controller 60 may extract data from the target image by OCR techniques and import the extracted data into a specified cloth information database in a specific format using RPA (Robotic Process Automation, robotic flow automation) techniques.
In one embodiment, the abnormal control action of the strong value comprises controlling production equipment of the cloth to be tested to stop and/or generating an abnormal report of the strong value and/or sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute the alarm action. And the subsequent adverse effect caused when the cloth strength value does not meet the standard is avoided for the first time. The controller 60 may immediately control the stop when it is determined that the actual strength data exceeds the strength value standard range, send a warning signal to the alarm, and drive the alarm to work, for example, the alarm may be an audible and visual alarm installed in the duty room, and at this time, the audible and visual alarm works to remind a worker in the duty room to go to check the problem before removing the cause of the abnormality, and restart the machine to continue production. In order to help staff to determine the reason causing the cloth tension value abnormality as soon as possible, the method can also generate a powerful value abnormality report when powerful data is monitored to exceed the powerful value standard range, the report can comprise abnormal powerful data, and can also comprise the current working parameters of production equipment when the abnormal powerful data occurs, so that the staff can compare the difference between the working parameters of the production equipment when the powerful value accords with the standard and the working parameters of the production equipment when the powerful value does not accord with the standard according to the historical working data of the production equipment, the reason causing the powerful value abnormality can be determined quickly, the shutdown maintenance efficiency is improved, and the overall production efficiency is improved.
In one embodiment, the system may further include an alarm as described above, which may be in communication with the controller 60, either by wired or wireless communication.
In one embodiment, the system further comprises: the scanning gun 80 is used for scanning and acquiring name information of the cloth to be tested; the controller 60 is in communication with the scanning gun 80 for determining a standard range of strength values of the cloth to be tested based on the name information.
The system is also provided with a scanning gun 80, when the system starts to work, the scanning gun 80 scans identification codes such as bar codes or two-dimensional codes on the cloth to be tested to obtain the name information of the cloth to be tested, and the controller 60 obtains the name information from the scanning gun 80 and analyzes the name information to obtain the standard range of the strength value of the cloth to be tested.
In one embodiment, the system further comprises: a fixed bracket on which the image pickup device 40 is mounted. The fixing bracket can be a bracket made of metal or resin material.
In one embodiment, the image pickup device 40 includes: the infrared camera 42, the infrared camera 42 is used for shooting the goal image that the brute force instrument 20 reveals; the lens angle conversion structure 44, the lens angle conversion structure 44 is connected to the fixed support, and the infrared camera 42 is connected to the lens angle conversion structure 44, where the lens angle conversion structure 44 is used to adjust the shooting definition of the infrared camera 42 and the duty ratio of the target image display screen, so as to ensure the definition of the target image shot by the camera device 40, and also avoid the interference of other pictures except the display content of the display screen 22 of the brute force instrument.
In one embodiment, the stationary support includes a light barrier 52, the light barrier 52 being disposed about the circumference of the camera 40. As shown in fig. 2, the fixing support may include a light barrier 52 to ensure that the sharpness of the display screen of the photographing brute force device 20 is not affected by the ambient light when the photographing device 40 photographs.
In one embodiment, the mounting bracket may include an infrared camera mounting hole, a telescoping bracket body 54, a light barrier 52, and a fixture that fixedly mounts the infrared camera 42 to the infrared camera mounting hole. The light barrier 52 is fixedly attached to a telescopic bracket body 54 of the fixed bracket. When the display screen 22 of the brute force instrument is photographed, the distance from the infrared camera 42 to the display screen 22 of the brute force instrument can be controlled by adjusting the telescopic bracket body 54, so that the screen occupation ratio of the display screen 22 of the brute force instrument in a photographed picture is maximum.
In one embodiment, the brute force instrument 20 may be provided with a "start test" button, when the measurement is started, the "start test" button of the brute force instrument platform 24 is pressed, after the brute force instrument 20 platform finishes testing the cloth, the corresponding record button is pressed by the controller 60, the controller 60 converts the characters and data of the target picture in RGB format into computer-editable characters and data through OCR algorithm, and then the editable characters and data are stored in the cloth information database in a specific format through RPA technology. The bar code scanner 80 is then used to scan the name bar code attached to the fabric, the name information is matched with the editable text and data acquired by the controller 60, and the standard range of fabric strength values for each name is manually entered into the standard library of fabric strength values. The controller 60 determines that the fabric strength value does not meet the standard requirement if the strength data reflected by the obtained editable text and data is not within the standard range of the fabric strength value, otherwise, determines that the fabric strength value meets the standard requirement. If the measured data meets the standard requirement, displaying the result that the cloth strength value meets the process requirement, and then inputting the strength data and the result whether the cloth strength value meets the process requirement into a cloth information system in a specific format. If the cloth strength value does not meet the process standard requirement, the controller 60 displays that the cloth strength value does not meet the process requirement, records the name of the cloth on the system, the time point of the problem and sends a warning signal to relevant personnel for immediately stopping the operation of checking.
According to the strong data monitoring system provided by the embodiment of the application, strong data of cloth to be detected is detected and displayed through the strong instrument 20, then a target image displayed by the strong instrument 20 arranged in a shooting range is shot by the camera device 40, the target image comprises the strong data, finally the controller 60 is in communication connection with the camera device 40, strong data is obtained through processing of the target image by using strong computing capacity of the controller 60, the strong data is compared with an obtained strong value standard range of the cloth to be detected, if the strong data is judged not to be in the strong value standard range, the condition that the strong value of the cloth does not meet the standard at the moment is indicated, abnormal conditions occur, and strong value abnormal control actions such as forced halt, reminding and the like are executed at the moment so as to avoid missing cloth, continuously producing unqualified cloth, and causing cloth waste.
On the other hand, a method for monitoring the powerful data is also provided, as shown in fig. 3, including:
s200: obtaining a strong value standard range of the cloth to be tested;
S400: acquiring a target image displayed on a brute force instrument in a shooting range, wherein the target image comprises brute force data measured by the brute force instrument;
S600: performing image recognition on the target image to obtain strong data;
S800: if the strong data is judged not to be in the strong value standard range of the cloth to be tested, executing abnormal strong value control action.
The definitions of the standard range of the strength value are the same as those in the system embodiment, and are not described herein. Specifically, according to the strong data monitoring method, strong data is obtained by acquiring a standard range of strong values of cloth to be detected and a target image displayed on a strong instrument in a shooting range, which is shot by an imaging device, and then performing image recognition on the target image. As described in the above embodiments, OCR recognition is performed on the target image, and characters and data in the target image are extracted to obtain strong data. In order to avoid the subsequent adverse effect caused when the strength value does not meet the standard, when the strength data is judged not to be in the strength value standard range of the cloth to be tested, the abnormal control action of the strength value is executed.
In one embodiment, the abnormal control action of the strong value comprises controlling production equipment of the cloth to be tested to stop and/or generating an abnormal report of the strong value and/or sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute the alarm action. As described in the above system embodiment, by alarming, generating and reporting the powerful value anomaly report to the terminal used by the user and stopping control, on one hand, the cloth waste caused by continuous production can be avoided, the overhaul speed can be improved, the overhaul maintenance period can be shortened, and the production efficiency can be improved.
In one embodiment, as shown in fig. 4, the method further comprises:
s700: and storing the strong data of the cloth to be tested in a cloth information database.
The strength value is an important information of the cloth, and needs to be collected into a cloth information database so as to trace back and check the quality of the batch of cloth. The cloth information database can store not only the strong data, but also the name information of the cloth, the production equipment parameters during the production of the cloth, and the like.
In one embodiment, as shown in fig. 4, the method further comprises:
S900: and if the strong data is judged not to be in the strong value standard range of the cloth to be tested, storing the strong data of the cloth to be tested in a strong abnormal information database. The strong abnormal information database also correspondingly stores production parameters of the cloth to be tested, and can establish the relation between abnormal strong data and the production parameters of production equipment, so that staff can avoid using the production parameters which cause the cloth strong value to be inconsistent with the standard for production according to the data.
In one embodiment, as shown in fig. 4, the method further comprises:
s100: and acquiring name information of the cloth to be tested, and determining the standard range of the strength value of the cloth to be tested.
In one embodiment, the method further comprises:
s300: acquiring production parameters of production equipment of the cloth to be tested;
S500: and if the production parameters of the production equipment of the cloth to be tested are judged to be matched with the production parameters of the cloth to be tested in the strong abnormal information database, sending an alarm signal to an alarm, and prohibiting the starting of the production equipment. Therefore, the condition that the cloth strength value is not in accordance with the standard again caused by the unsuitable parameter setting of the same production equipment is avoided, and the production efficiency and the product qualification rate are improved. The alarm implementation mode can be a mode of driving an alarm to carry out audible and visual alarm and the like, and can also send alarm information to terminals such as mobile phones, computers and the like of staff.
It should be noted that, the method for monitoring strong data provided by the embodiment of the present application may also implement other steps executed by the controller in the system embodiment and achieve corresponding beneficial effects, which are not described herein. Similarly, the controller in the above system embodiment may also execute the method steps herein to achieve the corresponding beneficial effects, and as mentioned in the above embodiment, the matching is performed according to the production parameters of the production device and the production parameters in the strength anomaly information database, so as to avoid the situation that the fabric strength value does not meet the standard due to the same reasons.
It should be understood that, although the steps in the flowcharts of fig. 3 to 4 are shown in order as indicated by the arrows, these steps are not necessarily performed in order as indicated by the arrows. The steps are not strictly limited to the order of execution unless explicitly recited herein, and the steps may be executed in other orders. Moreover, at least a portion of the steps of fig. 3-4 may include multiple steps or stages that are not necessarily performed at the same time, but may be performed at different times, nor does the order in which the steps or stages are performed necessarily occur sequentially, but may be performed alternately or alternately with at least a portion of the steps or stages in other steps or other steps.
In another aspect of the present application, there is also provided a strong data monitoring device, as shown in fig. 5, including:
the standard range acquisition module 200 is used for acquiring a strong value standard range of the cloth to be tested;
An image acquisition module 400, configured to acquire a target image displayed on a brute force instrument within a shooting range, where the target image includes brute force data measured by the brute force instrument;
The image recognition module 600 is used for performing image recognition on the target image to obtain strong data;
The intensity value abnormality execution module 800 is configured to execute intensity value abnormality control operation when it is determined that intensity data is not within an intensity value standard range of the cloth to be measured.
In one embodiment, the abnormal control action of the strong value comprises controlling production equipment of the cloth to be tested to stop and/or generating an abnormal report of the strong value and/or sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute the alarm action.
In one embodiment, the apparatus further comprises:
and the strength value storage module 700 is used for storing the strength data of the cloth to be tested in the cloth information database when the strength data is judged to be in the standard range of the strength value of the cloth to be tested.
In one embodiment, the apparatus further comprises:
and the abnormal strength value storage module 900 is used for storing the strength data of the cloth to be tested in the strength abnormal information database when the strength data is judged not to be in the standard range of the strength value of the cloth to be tested.
In one embodiment, the apparatus further comprises:
The strength value standard range determining module 100 is configured to obtain name information of the cloth to be tested, and determine a strength value standard range of the cloth to be tested.
In one embodiment, the apparatus further comprises:
the production parameter acquisition module 300 is used for acquiring production parameters of production equipment of the cloth to be tested;
The abnormal production regulation and control module 500 is configured to send an alarm signal to an alarm device and prohibit starting of the production equipment when it is determined that the production parameters of the production equipment of the cloth to be tested match the production parameters of the cloth to be tested in the strong abnormal information database.
For specific limitations of the power data monitoring device, reference may be made to the above limitation of the power data monitoring method, and no further description is given here. The modules in the strong data monitoring device can be implemented in whole or in part by software, hardware, and combinations thereof. The above modules may be embedded in hardware or may be independent of a processor in the controller, or may be stored in software in a memory in the controller, so that the processor may call and execute operations corresponding to the above modules. It should be noted that, in the embodiment of the present application, the division of the modules is schematic, which is merely a logic function division, and other division manners may be implemented in actual implementation.
In one embodiment, a controller is provided, which may be a server, the internal structure of which may be as shown in fig. 6. The controller includes a processor, a memory, and a network interface connected by a system bus. Wherein the processor of the controller is configured to provide computing and control capabilities. The memory of the controller includes a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, computer programs, and a database. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The database of the controller is used to store the brute force data. The network interface of the controller is used for communicating with an external terminal through network connection. The computer program is executed by a processor to implement a brute force data monitoring method.
It will be appreciated by those skilled in the art that the structure shown in fig. 6 is merely a block diagram of a portion of the structure associated with the present inventive arrangements and is not limiting of the controller to which the present inventive arrangements are applied, and that a particular controller may include more or fewer components than shown, or may combine certain components, or have a different arrangement of components.
In one embodiment, a controller is provided that includes a memory having a computer program stored therein and a processor that when executing the computer program performs the steps of:
s200: obtaining a strong value standard range of the cloth to be tested;
S400: acquiring a target image displayed on a brute force instrument in a shooting range, wherein the target image comprises brute force data measured by the brute force instrument;
S600: performing image recognition on the target image to obtain strong data;
S800: if the strong data is judged not to be in the strong value standard range of the cloth to be tested, executing abnormal strong value control action.
In one embodiment, the processor when executing the computer program further performs the steps of:
s700: and if the strong data is judged to be in the strong value standard range of the cloth to be tested, storing the strong data of the cloth to be tested in a cloth information database.
In one embodiment, the processor when executing the computer program further performs the steps of:
S900: and if the strong data is judged not to be in the strong value standard range of the cloth to be tested, storing the strong data of the cloth to be tested in a strong abnormal information database.
In one embodiment, the processor when executing the computer program further performs the steps of:
s100: and acquiring name information of the cloth to be tested, and determining the standard range of the strength value of the cloth to be tested.
In one embodiment, the processor when executing the computer program further performs the steps of:
s300: acquiring production parameters of production equipment of the cloth to be tested;
S500: and if the production parameters of the production equipment of the cloth to be tested are judged to be matched with the production parameters of the cloth to be tested in the strong abnormal information database, sending an alarm signal to an alarm, and prohibiting the starting of the production equipment.
In one embodiment, a computer readable storage medium is provided having a computer program stored thereon, which when executed by a processor, performs the steps of:
s200: obtaining a strong value standard range of the cloth to be tested;
S400: acquiring a target image displayed on a brute force instrument in a shooting range, wherein the target image comprises brute force data measured by the brute force instrument;
S600: performing image recognition on the target image to obtain strong data;
S800: if the strong data is judged not to be in the strong value standard range of the cloth to be tested, executing abnormal strong value control action.
Those skilled in the art will appreciate that implementing all or part of the above described methods may be accomplished by way of a computer program stored on a non-transitory computer readable storage medium, which when executed, may comprise the steps of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in embodiments provided herein may include at least one of non-volatile and volatile memory. The nonvolatile Memory may include Read-Only Memory (ROM), magnetic tape, floppy disk, flash Memory, optical Memory, or the like. Volatile memory can include random access memory (Random Access Memory, RAM) or external cache memory. By way of illustration, and not limitation, RAM can be in various forms such as static random access memory (Static Random Access Memory, SRAM) or dynamic random access memory (Dynamic Random Access Memory, DRAM), etc.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of protection of the present application is to be determined by the appended claims.
Claims (6)
1. A brute force data monitoring system, comprising:
the brute force instrument is used for detecting and displaying the brute force data of the cloth to be detected;
an image pickup device mounted on a fixed bracket for picking up a target image displayed by the brute force instrument set in a shooting range, the target image including the brute force data; the image pickup apparatus includes: the infrared camera is used for shooting the target image displayed by the brute force instrument; the lens angle conversion structure is connected to the fixed support, the infrared camera is connected with the lens angle conversion structure, and the lens angle conversion structure is used for adjusting shooting definition of the infrared camera and the duty ratio of the target image display screen so as to ensure definition of the target image shot by the camera device and avoid interference of other pictures except display content of the display screen of the powerful instrument;
the scanning gun is used for scanning the bar code or the two-dimensional code on the cloth to be detected to obtain the name information of the cloth to be detected;
The controller is in communication connection with the image pickup device and the scanning gun and is used for determining a strong force value standard range of the cloth to be detected according to the name information, performing OCR (optical character recognition) on the target image, extracting characters and data in the target image to obtain strong force data, executing strong force value abnormal control action when judging that the strong force data is not in the strong force value standard range, and correspondingly storing the strong force data of the cloth to be detected in a strong force abnormal information database; the strong value abnormal control action comprises the steps of controlling production equipment of the cloth to be tested to stop, generating a strong value abnormal report and sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute an alarm action; the strong value abnormality report comprises abnormal strong data and current working parameters of the production equipment when the abnormal strong data is generated, so that staff can compare differences between the working parameters of the production equipment when the strong value accords with the standard and the working parameters of the production equipment when the strong value does not accord with the standard according to the historical working data of the production equipment, the reason for causing the abnormal strong value is rapidly determined, the shutdown maintenance efficiency is improved, and the overall production efficiency is improved; the strong abnormal information database correspondingly stores production parameters of the cloth to be tested, and establishes a relation between abnormal strong data and the production parameters of production equipment, so that workers can avoid using the production parameters which cause the cloth strong value to be inconsistent with the standard for production according to the data.
2. The system of claim 1, wherein the stationary support comprises a light barrier disposed about a circumference of the camera device.
3. A method for monitoring strength data, comprising:
the scanning gun scans a bar code or a two-dimensional code on the cloth to be tested to obtain name information of the cloth to be tested, and determines a strong value standard range of the cloth to be tested according to the name information;
Acquiring a target image which is shot by a shooting device and displayed on a brute force instrument in a shooting range, wherein the target image comprises brute force data measured by the brute force instrument; the camera device is installed on the fixed bolster, the camera device includes: the infrared camera is used for shooting the target image displayed by the brute force instrument; the lens angle conversion structure is connected to the fixed support, the infrared camera is connected with the lens angle conversion structure, and the lens angle conversion structure is used for adjusting shooting definition of the infrared camera and the duty ratio of the target image display screen so as to ensure definition of the target image shot by the camera device and avoid interference of other pictures except display content of the display screen of the powerful instrument;
Performing OCR (optical character recognition) on the target image, and extracting characters and data in the target image to obtain the strong data;
If the strong data is judged not to be in the strong value standard range of the cloth to be tested, executing strong value abnormal control action, and correspondingly storing the strong data of the cloth to be tested in a strong abnormal information database; the strong value abnormal control action comprises the steps of controlling production equipment of the cloth to be tested to stop, generating a strong value abnormal report and sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute an alarm action; the strong value abnormality report comprises abnormal strong data and current working parameters of the production equipment when the abnormal strong data is generated, so that staff can compare differences between the working parameters of the production equipment when the strong value accords with the standard and the working parameters of the production equipment when the strong value does not accord with the standard according to the historical working data of the production equipment, the reason for causing the abnormal strong value is rapidly determined, the shutdown maintenance efficiency is improved, and the overall production efficiency is improved; the strong abnormal information database correspondingly stores production parameters of the cloth to be tested, and establishes a relation between abnormal strong data and the production parameters of production equipment, so that workers can avoid using the production parameters which cause the cloth strong value to be inconsistent with the standard for production according to the data.
4. A method according to claim 3, further comprising:
And storing the strong data of the cloth to be tested in a cloth information database.
5. A brute force data monitoring device, comprising:
The standard range acquisition module is used for acquiring name information of the cloth to be tested according to the bar code or the two-dimensional code scanned by the scanning gun and determining the standard range of the strong value of the cloth to be tested according to the name information;
The image acquisition module is used for acquiring a target image which is shot by the shooting device and displayed on the brute force instrument in the shooting range, wherein the target image comprises brute force data measured by the brute force instrument; the camera device is installed on the fixed bolster, includes: the infrared camera is used for shooting the target image displayed by the brute force instrument; the lens angle conversion structure is connected to the fixed support, the infrared camera is connected with the lens angle conversion structure, and the lens angle conversion structure is used for adjusting shooting definition of the infrared camera and the duty ratio of the target image display screen so as to ensure definition of the target image shot by the camera device and avoid interference of other pictures except display content of the display screen of the powerful instrument;
The image recognition module is used for performing OCR (optical character recognition) on the target image, extracting characters and data in the target image and obtaining the strong data;
The strong value abnormal execution module is used for executing strong value abnormal control action when judging that the strong data is not in the strong value standard range of the cloth to be tested, and correspondingly storing the strong data of the cloth to be tested in a strong abnormal information database; the strong value abnormal control action comprises the steps of controlling production equipment of the cloth to be tested to stop, generating a strong value abnormal report and sending an alarm signal to an alarm, wherein the alarm signal is used for driving the alarm to execute an alarm action; the strong value abnormality report comprises abnormal strong data and current working parameters of the production equipment when the abnormal strong data is generated, so that staff can compare differences between the working parameters of the production equipment when the strong value accords with the standard and the working parameters of the production equipment when the strong value does not accord with the standard according to the historical working data of the production equipment, the reason for causing the abnormal strong value is rapidly determined, the shutdown maintenance efficiency is improved, and the overall production efficiency is improved; the strong abnormal information database correspondingly stores production parameters of the cloth to be tested, and establishes a relation between abnormal strong data and the production parameters of production equipment, so that workers can avoid using the production parameters which cause the cloth strong value to be inconsistent with the standard for production according to the data.
6. The apparatus of claim 5, wherein the strength data monitoring means further comprises:
And the strong force value storage module is used for storing the strong force data of the cloth to be tested in the cloth information database when judging that the strong force data is in the strong force value standard range of the cloth to be tested.
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| CN2228920Y (en) * | 1994-08-08 | 1996-06-12 | 刘广裕 | Yarn strength tester |
| CN109299758A (en) * | 2018-07-27 | 2019-02-01 | 深圳市中兴系统集成技术有限公司 | A kind of intelligent polling method, electronic equipment, intelligent inspection system and storage medium |
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