CN114088140A - Oil way detection control system and working method thereof - Google Patents

Oil way detection control system and working method thereof Download PDF

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Publication number
CN114088140A
CN114088140A CN202111425625.9A CN202111425625A CN114088140A CN 114088140 A CN114088140 A CN 114088140A CN 202111425625 A CN202111425625 A CN 202111425625A CN 114088140 A CN114088140 A CN 114088140A
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China
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circuit
oil
pin
main control
detection
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刘卫东
阮乐贤
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Dongguan Shenya Precision Machinery Co ltd
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Dongguan Shenya Precision Machinery Co ltd
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Priority to CN202111425625.9A priority Critical patent/CN114088140A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Pipeline Systems (AREA)

Abstract

The invention belongs to the technical field of oil circuit detection, and particularly relates to an oil circuit detection control system and a working method thereof, wherein the oil circuit detection control system comprises a power supply circuit, and also comprises an oil circuit detection sensor, an oil circuit detection circuit, a main control circuit and a display circuit which are all connected with the power supply circuit, wherein the oil circuit detection sensor is used for being arranged at a preset oil circuit detection point and detecting oil circuit basic data of the oil circuit detection point; the oil path detection circuit is connected with the oil path detection sensor and used for acquiring oil path basic data detected by the oil path detection sensor; the main control circuit is connected with the oil way detection circuit and is used for acquiring basic oil way data; the display circuit is connected with the main control circuit and used for displaying the basic data of the oil circuit sent by the main control circuit. The invention realizes accurate detection, timely detection and instant display, thereby greatly improving the production efficiency.

Description

Oil way detection control system and working method thereof
Technical Field
The invention belongs to the technical field of oil circuit detection, and particularly relates to an oil circuit detection control system and a working method thereof.
Background
The numerical control machine tool is a digital control machine tool for short, and is an automatic machine tool provided with a program control system. The control system can logically process a program provided with control codes or other symbolic instructions, decode the program and input the decoded program into the numerical control device through an information carrier. After operation, the numerical control device sends out various control signals to control the action of the machine tool, and the parts are automatically machined according to the shape and the size required by the drawing.
The inside of digit control machine tool and other relevant mechanical equipment all has the oil circuit and distributes, and the oil circuit needs in time to detect in the use, and then judges whether the oil circuit is normal, and then judges whether lathe and equipment normally operate. However, the oil line on the market needs manual detection during detection, or only needs a simple detection device for detection, which is very easy to cause the problems of inaccurate detection, troublesome detection and incapability of accurately judging the condition of the oil line, thereby affecting the production efficiency.
Therefore, it is necessary to design an oil path detection control system and an operating method thereof.
Disclosure of Invention
The invention aims to provide an oil circuit detection control system and a working method thereof, and aims to solve the technical problem that production efficiency is influenced due to inaccurate detection and troublesome detection in the oil circuit detection in the prior art.
In order to achieve the above object, an embodiment of the present invention provides an oil path detection control system, which includes a power circuit, and further includes an oil path detection sensor, an oil path detection circuit, a main control circuit, and a display circuit, which are all connected to the power circuit, wherein,
the oil path detection sensor is used for being arranged at a preset oil path detection point and detecting oil path basic data of the oil path detection point;
the oil path detection circuit is connected with the oil path detection sensor and used for acquiring oil path basic data detected by the oil path detection sensor;
the main control circuit is connected with the oil way detection circuit and is used for acquiring basic oil way data;
the display circuit is connected with the main control circuit and used for displaying the basic data of the oil circuit sent by the main control circuit.
Optionally, the main control circuit includes a main control chip, and the main control chip is connected to the power circuit, the oil path detection circuit, and the display circuit.
Optionally, the oil path detection circuit includes a sensor connection port and an analog-to-digital conversion chip, the sensor connection port is connected to the oil path detection sensor, the analog-to-digital conversion chip is connected to the sensor connection port, and the analog-to-digital conversion chip is further connected to the main control chip.
Optionally, the oil passage detection sensor is a pressure detection sensor.
Optionally, the oil passage detection sensor is a flow rate detection sensor.
Optionally, still include IO output circuit, IO output circuit includes second opto-coupler, fourth opto-coupler, sixth opto-coupler and first output port, the first pin of second opto-coupler with the forty-seventh pin of main control chip is connected, the first pin of fourth opto-coupler with the forty-eight pin of main control chip is connected, the first pin of sixth opto-coupler with the forty-five pin of main control chip is connected, the second opto-coupler the fourth opto-coupler with the fourth pin of sixth opto-coupler all with first output port is connected, first output port is used for connecting external control device.
Optionally, the input circuit further comprises an IO input circuit, the IO input circuit comprises a third optical coupler, a fifth optical coupler, a seventh optical coupler and a first input port, a fourth pin of the third optical coupler, a fourth pin of the fifth optical coupler and a fourth pin of the seventh optical coupler are all connected with the power supply circuit, a third pin of the third optical coupler is connected with a forty-fifth pin of the main control chip, a third pin of the fifth optical coupler is connected with a forty-fourth pin of the main control chip, a third pin of the seventh optical coupler is connected with a forty-first pin of the main control chip, and the first input port is connected with the first pin of the third optical coupler, the first pin of the fifth optical coupler and the first pin of the seventh optical coupler.
Optionally, the power supply further comprises an RS232 communication circuit, the RS232 communication circuit includes an RS232 communication chip, the RS232 communication chip is connected to the power supply circuit, a ninth pin of the RS232 communication chip is connected to a fifty-th pin of the main control chip, and a tenth pin of the RS232 communication chip is connected to a forty-ninth pin of the main control chip.
One or more technical schemes in the oil circuit detection control system and the working method thereof provided by the embodiment of the invention at least have one of the following technical effects:
according to the invention, the oil path detection sensor is arranged to detect the oil path basic data of the oil path detection point, the main control circuit acquires the oil path basic data sent by the oil path detection circuit, and then the main control circuit can send the oil path basic data to the display circuit so as to enable the display circuit to display the oil path basic data in real time, so that the oil path detection sensor, the oil path detection circuit, the main control circuit and the display circuit cooperatively operate to realize accurate detection, timely detection and real-time display, thereby greatly improving the production efficiency.
In order to achieve the above object, an embodiment of the present invention provides a working method based on the above oil circuit detection control system, where the method includes the following steps:
step S100: the oil circuit detection sensor is electrified and started;
step S200: the oil circuit detection circuit acquires oil circuit basic data of an oil circuit detected by the oil circuit detection sensor at an oil circuit detection point in real time and sends the oil circuit basic data to the main control circuit;
step S300: the main control circuit judges whether the basic oil circuit data are normal or not according to the basic oil circuit data and sends a judgment result to the display circuit;
step S400: and the display circuit displays the judgment result.
Optionally, the oil path basic data comprises a current oil pressure value and a real-time flow value;
the judgment result comprises an oil pressure abnormal indication, an oil pressure normal indication, a flow abnormal indication and a flow normal indication;
step S300: the main control circuit judges whether the oil circuit basic data are normal according to the oil circuit basic data and sends the judgment result to the display circuit, and the method specifically comprises the following steps:
step S310: the main control circuit judges whether the current oil pressure value exceeds a preset standard oil pressure value, if so, an oil pressure abnormal instruction is generated and sent to the display circuit, and if not, an oil pressure normal instruction is generated and sent to the display circuit;
step S320: the main control circuit judges whether the real-time flow value exceeds a preset standard flow value, if so, a flow abnormal instruction is generated and sent to the display circuit, and if not, a flow normal instruction is generated and sent to the display circuit.
One or more technical solutions in the working method provided by the embodiment of the present invention have at least one of the following technical effects:
according to the working method, firstly, the oil path detection circuit acquires oil path basic data of an oil path detected by the oil path detection sensor at an oil path detection point in real time, and the oil path basic data is sent to the main control circuit; then, the main control circuit judges whether the basic oil path data are normal according to the basic oil path data and sends the judgment result to the display circuit; then, the display circuit displays the judgment result, in addition, the display circuit can also display the basic data of the oil circuit, so that accurate detection, timely detection and instant display are realized, and the production efficiency is greatly improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a block diagram of a circuit structure of an oil circuit detection control system according to an embodiment of the present invention;
fig. 2 is an overall circuit schematic diagram of an oil circuit detection control system according to an embodiment of the present invention;
fig. 3 is a schematic circuit diagram of a main control circuit according to an embodiment of the present invention;
FIG. 4 is a schematic circuit diagram of a power circuit according to an embodiment of the present invention;
fig. 5 is a schematic diagram of a combined circuit of an RS232 communication circuit and a USB circuit according to an embodiment of the present invention;
fig. 6 is a schematic diagram of a combined circuit of an IO output circuit and an IO input circuit according to an embodiment of the present invention;
FIG. 7 is a schematic flow chart of a working method according to an embodiment of the present invention;
fig. 8 is a schematic flow chart of a working method according to another embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
100. a power supply circuit; 200. an oil passage detection sensor; 300. an oil path detection circuit; 400. a master control circuit; 500. a display circuit; 610. an IO output circuit; 620. an IO input circuit; 630. an RS232 communication circuit; 640. a USB circuit.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In an embodiment of the present invention, as shown in fig. 1-2, an oil path detection control system is provided, which includes a power supply circuit 100, an oil path detection sensor 200, an oil path detection circuit 300, a main control circuit 400, and a display circuit 500. The oil path detection sensor 200, the oil path detection circuit 300, the main control circuit 400, and the display circuit 500 are all connected to the power supply circuit 100.
The oil path detection sensor 200 is disposed at a preset oil path detection point, and detects oil path basic data of the oil path detection point, wherein the oil path detection point is set in advance as needed. The oil path detection circuit 300 is connected to the oil path detection sensor 200, and is configured to obtain basic oil path data detected by the oil path detection sensor 200; the main control circuit 400 is connected with the oil path detection circuit 300 and is used for acquiring basic oil path data; the display circuit 500 is connected to the main control circuit 400, and is configured to display the oil path basic data sent by the main control circuit 400.
The oil path basic data is data including oil path basic information, such as data including related information of pressure, flow rate, and the like.
According to the invention, the oil path detection sensor 200 is arranged to detect the oil path basic data of the oil path detection point, the main control circuit 400 acquires the oil path basic data sent by the oil path detection circuit 300, and then the main control circuit 400 can send the oil path basic data to the display circuit 500, so that the display circuit 500 can display the oil path basic data in real time, and thus, the accurate detection, the real-time detection and the real-time display are realized through the cooperative operation of the oil path detection sensor 200, the oil path detection circuit 300, the main control circuit 400 and the display circuit 500, and the production efficiency is greatly improved.
In another embodiment of the present invention, as shown in fig. 1 to fig. 3, the main control circuit 400 includes a main control chip U14, and the main control chip U14 is connected to the power circuit 100, the oil path detection circuit 300, and the display circuit 500.
In another embodiment of the present invention, the display circuit 500 may employ an associated display screen, such as an LED, LCD or TFT screen.
In another embodiment of the present invention, as shown in fig. 3-4, the power circuit 100 includes a power input port J1, a first power supply terminal 24V, a first power supply chip U1, and a second power supply chip U8, where the power input port J1 is used to connect an external power supply device and to introduce power of the external power supply device to the first power supply chip U1, the first power supply terminal 24V is connected to the power input port J1 and outputs a 24V voltage, an output terminal of the first power supply chip U1 is connected to a second power supply terminal 5V, the second power supply terminal 5V outputs a 5V voltage, the second power supply chip U8 is connected to an input terminal of the second power supply terminal 5V, an output terminal of the second power supply chip U8 is connected to a third power supply terminal 3.3V, and an output voltage of the third power supply terminal 3.3V is 3.3V. And an eighty-two pin and an eighty-four pin of the main control chip U14 are both connected with the second power supply end 5V.
In another embodiment of the present invention, as shown in fig. 1 to fig. 5, the oil path detection control system further includes a USB circuit 640, the USB circuit 640 includes a USB connection port U15, a first pin of the USB connection port U15 is connected to the second power supply terminal 5V, a second pin of the USB connection port U15 is connected to a fifty-first pin of the main control chip U14, a third pin of the USB connection port U15 is connected to a fifty-second pin of the main control chip U14, and the USB connection port U15 is configured to connect an external communication device having a USB interface, so as to implement communication with the main control chip U14.
In another embodiment of the present invention, as shown in fig. 6, the oil path detecting circuit 300 includes a sensor connection port and an analog-to-digital conversion chip, the sensor connection port is connected to the oil path detecting sensor 200, the analog-to-digital conversion chip is connected to the sensor connection port, and the analog-to-digital conversion chip is further connected to the main control chip U14.
In this embodiment, the sensor connection ports include a seventh port J7, an eighth port J8, a ninth port J9, and a tenth port J10, and the number of the analog-to-digital conversion chips is four, and the four analog-to-digital conversion chips are a tenth chip U10, an eleventh chip U11, a twelfth chip U12, and a thirteenth chip U13.
The seventh port J7, the eighth port J8, the ninth port J9, and the tenth port J10 are all used to connect oil path detection sensors 200, that is, in this embodiment, the number of the oil path detection sensors 200 is four, and the four oil path detection sensors 200 are respectively connected to the seventh port J7, the eighth port J8, the ninth port J9, and the tenth port J10.
The operating voltages of the tenth chip U10, the eleventh chip U11, the twelfth chip U12 and the thirteenth chip U13 are provided by the power circuit 100. Specifically, the sixth pins of the tenth chip U10, the eleventh chip U11, the twelfth chip U12 and the thirteenth chip U13 are all connected to a third power supply terminal 3.3V.
The first pin of the seventh port J7 is connected to the ninth pin of the tenth chip U10, the first pin of the eighth port J8 is connected to the ninth pin of the eleventh chip U11, the first pin of the ninth port J9 is connected to the ninth pin of the twelfth chip U12, and the tenth port J10 is connected to the ninth pin of the thirteenth chip U13. The tenth pin of the tenth chip U10, the eleventh chip U11, the twelfth chip U12 and the thirteenth chip U13 are all grounded.
A fifth pin and a fourth pin of the tenth chip U10 are connected to a thirty-first pin and a thirty-second pin of the main control chip U14, a fifth pin and a fourth pin of the eleventh chip U11 are connected to a twenty-ninth pin and a thirty-third pin of the main control chip U14, a fifth pin and a fourth pin of the twelfth chip U12 are connected to a first pin and a second pin of the main control chip U14, and a fifth pin and a fourth pin of the thirteenth chip U13 are connected to a fifth pin and a sixth pin of the main control chip U14.
Pins of the tenth chip U10, the eleventh chip U11, the twelfth chip U12, and the thirteenth chip U13 are configured to perform analog-to-digital conversion on the oil path basic data with the signal type of an analog signal detected by the oil path detection sensor 200, convert the oil path basic data with the signal type of a digital signal into oil path basic data with the signal type of a digital signal, and send the oil path basic data with the signal type of a digital signal to the main control chip U14, so that the main control chip U14 further processes the oil path basic data.
It should be noted that the models of the tenth chip U10, the eleventh chip U11, the twelfth chip U12 and the thirteenth chip U13 are selected by those skilled in the art as needed, and the present application is not limited thereto.
In another embodiment of the present invention, the oil passage detection sensor 200 is a pressure detection sensor. In particular, a pressure transmitter can be selected, which is a device that converts pressure into an electrical signal. Such as a SUP-P300 model pressure transmitter. Like this, realize the detection of oil pressure through pressure transmitter, and then set up as required by the technical staff in the field and realize detecting, control and demonstration the oil pressure condition of each oil circuit check point of accessible multichannel monitoring to the inside oil circuit of equipment such as digit control machine tool.
In another embodiment of the present invention, the oil passage detection sensor 200 is a flow rate detection sensor. In practical use, a person skilled in the art selects a proper flow detection sensor according to actual requirements to detect the flow of an oil path detection point and realize the function of flow statistics of an oil path.
In another embodiment of the present invention, as shown in fig. 6, the oil path detection control system further includes an IO output circuit 610. The IO output circuit 610 includes a second optical coupler U2, a fourth optical coupler U4, a sixth optical coupler U6, and a first output port. The first pin of second opto-coupler U2 with the forty-seventh pin of main control chip U14 is connected, the first pin of fourth opto-coupler U4 with the forty-eight pin of main control chip U14 is connected, the first pin of sixth opto-coupler U6 with the forty-five pin of main control chip U14 is connected, second opto-coupler U2 the fourth opto-coupler U4 with the fourth pin of sixth opto-coupler U6 all with first output port is connected, first output port is used for connecting external control device. In this embodiment, the first output port has three connection terminals, which are a first connection terminal OP1, a second connection terminal OP2 and a third connection terminal OP3, and the first connection terminal OP1, the second connection terminal OP2 and the third connection terminal OP3 are connected to fourth pins of the second optical coupler U2, the fourth optical coupler U4 and the sixth optical coupler U6, respectively. The first connection port may be a complete connection port, or may be a combination of different ports, such as a part of the port J3 and the port J4, and the present application is not limited specifically, as long as the first connection port OP1, the second connection port OP2, and the third connection port OP3 are provided to meet the usage requirement.
The external control device can be an alarm and other devices, so that the main control chip U14 can control the external control device through the output function of the IO output circuit 610, and the alarm function when the oil circuit fails is achieved.
In another embodiment of the present invention, as shown in fig. 6, the oil path detection control system further includes an IO input circuit 620, the IO input circuit 620 comprises a third optical coupler U3, a fifth optical coupler U5, a seventh optical coupler U7 and a first input port, a fourth pin of the third optical coupler U3, a fourth pin of the fifth optical coupler U5 and a fourth pin of the seventh optical coupler U7 are all connected with the power circuit 100, a third pin of the third optocoupler U3 is connected with a forty-fifth pin of the main control chip U14, a third pin of the fifth optical coupler U5 is connected with a forty-fourth pin of the main control chip U14, a third pin of the seventh optical coupler U7 is connected with a forty-first pin of the main control chip U14, the first input port is connected with a first pin of the third optical coupler U3, a first pin of the fifth optical coupler U5 and a first pin of the seventh optical coupler U7. In this embodiment, the first input port includes three connections, namely a first input connection S1, a second input connection S2, and a third input connection S3. The first input connection end S1, the second input connection end S2, and the third input connection end S3 are respectively connected to first pins of the third optocoupler U3, the fifth optocoupler U5, and the seventh optocoupler U7. The first input port may be a complete connection port, or may be a different combination of ports, such as a portion of port J5 and port J4.
Further, in the present embodiment, the port utilization is improved by providing the first input port as a part of the port J5 and the port J4, and the first connection port as a part of the port J3 and the port J4, so that the port J4 is shared by the first input port and the first connection port.
In addition, port J3, port J4 and port J5 are the two-pin port, and then through the same setting of port J3, port J4 and port J5, realize the high-efficient overall arrangement when the overall arrangement of PCB board again, on the other hand can lay out together to promote the rationality of overall arrangement.
Further, an external control device, such as other systems in a numerically controlled machine tool, for example, a driving system, is connected through the first input port, and functions cooperating with the driving system at the same time are realized by receiving signals of the driving system.
In addition, the power supply terminal VCC in the drawings of the present application is set by a person skilled in the art to a voltage that ensures the operation of the optocoupler, and the present application is not specifically limited and explained in detail.
In another embodiment of the present invention, as shown in fig. 5, the oil circuit detection control system further includes an RS232 communication circuit 630, the RS232 communication circuit 630 includes an RS232 communication chip U9, the RS232 communication chip U9 is connected to the power supply circuit 100, a ninth pin of the RS232 communication chip U9 is connected to a fifty-th pin of the main control chip U14, and a tenth pin of the RS232 communication chip U9 is connected to a forty-ninth pin of the main control chip U14. And a seventh pin of the RS232 communication chip is connected with the second power supply end by 5V. Through setting up RS232 communication chip U9, realize communicating with other systems through RS232, realize in the relevant mechanical equipment, such as the cooperative operation of a plurality of systems in the numerical control machine tool, promote oil circuit and other system cooperation compactness and coordination degree.
In order to achieve the above object, as shown in fig. 7, an embodiment of the present invention provides an operating method based on the above oil path detection control system, where the method includes the following steps:
step S100: the oil path detection sensor 200 is powered on and started;
step S200: the oil path detection circuit 300 acquires oil path basic data of an oil path detected by the oil path detection sensor 200 at an oil path detection point in real time, and sends the oil path basic data to the main control circuit 400;
the real-time performance of data is realized by acquiring basic oil path data of the oil path detection sensor 200 for detecting the oil path at the oil path detection point in real time.
Step S300: the main control circuit 400 judges whether the oil path basic data is normal according to the oil path basic data, and sends the judgment result to the display circuit 500;
step S400: the display circuit 500 displays the determination result.
According to the working method, firstly, the oil path detection circuit 300 is used for acquiring the basic oil path data of the oil path detection sensor 200 for detecting the oil path at the oil path detection point in real time, and the basic oil path data is sent to the main control circuit 400; then, the main control circuit 400 determines whether the oil path basic data is normal according to the oil path basic data, and sends the determination result to the display circuit 500; then, the display circuit 500 displays the judgment result, and in addition, the display circuit 500 can also display the basic data of the oil circuit, so that accurate detection, timely detection and instant display are realized, and the production efficiency is greatly improved.
In another embodiment of the present invention, as shown in fig. 8, the oil path basic data includes a current oil pressure value and a real-time flow value;
the judgment result comprises an oil pressure abnormal indication, an oil pressure normal indication, a flow abnormal indication and a flow normal indication;
step S300: the main control circuit 400 determines whether the oil path basic data is normal according to the oil path basic data, and sends the determination result to the display circuit 500, which specifically includes:
step S310: the main control circuit 400 judges whether the current oil pressure value exceeds a preset standard oil pressure value, if so, generates an oil pressure abnormal indication and sends the oil pressure abnormal indication to the display circuit 500, and if not, generates an oil pressure normal indication and sends the oil pressure normal indication to the display circuit 500;
the standard oil pressure value is a preset value, if the current oil pressure value exceeds the preset standard oil pressure value, it is indicated that the oil pressure is too high at this time, that is, an oil pressure abnormal indication is generated at this time, if the current oil pressure value does not exceed the preset standard oil pressure value, the oil pressure is normal at this time, that is, an oil pressure normal indication is generated, and the oil pressure normal indication is sent to the display circuit 500.
Step S320: the main control circuit 400 determines whether the real-time flow value exceeds a preset standard flow value, generates a flow abnormal indication if the real-time flow value exceeds the preset standard flow value, and sends the flow abnormal indication to the display circuit 500, and generates a flow normal indication if the real-time flow value does not exceed the preset standard flow value, and sends the flow normal indication to the display circuit 500.
Specifically, the standard flow value is preset, when the real-time flow value exceeds the preset standard flow value, if the flow of the oil path is abnormal, a flow abnormal indication is generated and sent to the display circuit 500, and if the flow is normal, a flow normal indication is generated and sent to the display circuit 500.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. An oil circuit detection control system comprises a power supply circuit, and is characterized by also comprising an oil circuit detection sensor, an oil circuit detection circuit, a main control circuit and a display circuit which are all connected with the power supply circuit, wherein,
the oil path detection sensor is used for being arranged at a preset oil path detection point and detecting oil path basic data of the oil path detection point;
the oil path detection circuit is connected with the oil path detection sensor and used for acquiring oil path basic data detected by the oil path detection sensor;
the main control circuit is connected with the oil way detection circuit and is used for acquiring basic oil way data;
the display circuit is connected with the main control circuit and used for displaying the basic data of the oil circuit sent by the main control circuit.
2. The oil circuit detection control system according to claim 1, wherein the main control circuit comprises a main control chip, and the main control chip is connected with the power circuit, the oil circuit detection circuit and the display circuit.
3. The oil circuit detection control system according to claim 1, wherein the oil circuit detection circuit includes a sensor connection port and an analog-to-digital conversion chip, the sensor connection port is connected to the oil circuit detection sensor, the analog-to-digital conversion chip is connected to the sensor connection port, and the analog-to-digital conversion chip is further connected to the main control chip.
4. The oil passage detection control system according to claim 1, characterized in that the oil passage detection sensor is a pressure detection sensor.
5. The oil passage detection control system according to claim 1, characterized in that the oil passage detection sensor is a flow rate detection sensor.
6. The oil circuit detection control system according to any one of claims 2 to 5, further comprising an IO output circuit, wherein the IO output circuit comprises a second optical coupler, a fourth optical coupler, a sixth optical coupler and a first output port, a first pin of the second optical coupler is connected with a forty-seventh pin of the main control chip, a first pin of the fourth optical coupler is connected with a forty-eighth pin of the main control chip, a first pin of the sixth optical coupler is connected with a forty-fifth pin of the main control chip, fourth pins of the second optical coupler, the fourth optical coupler and the sixth optical coupler are all connected with the first output port, and the first output port is used for connecting an external control device.
7. The oil circuit detection control system according to any one of claims 2 to 5, further comprising an IO input circuit, wherein the IO input circuit comprises a third optical coupler, a fifth optical coupler, a seventh optical coupler and a first input port, a fourth pin of the third optical coupler, a fourth pin of the fifth optical coupler and a fourth pin of the seventh optical coupler are all connected with the power circuit, a third pin of the third optical coupler is connected with a forty-fifth pin of the main control chip, a third pin of the fifth optical coupler is connected with a forty-fourth pin of the main control chip, a third pin of the seventh optical coupler is connected with a forty-first pin of the main control chip, and the first input port is connected with the first pin of the third optical coupler, the first pin of the fifth optical coupler and the first pin of the seventh optical coupler.
8. The oil circuit detection control system according to claim 1, further comprising an RS232 communication circuit, wherein the RS232 communication circuit comprises an RS232 communication chip, the RS232 communication chip is connected with the power circuit, a ninth pin of the RS232 communication chip is connected with a fifty-th pin of the main control chip, and a tenth pin of the RS232 communication chip is connected with a forty-ninth pin of the main control chip.
9. An operation method of the oil circuit detection control system according to any one of claims 1 to 8, characterized by comprising the following steps:
step S100: the oil circuit detection sensor is electrified and started;
step S200: the oil circuit detection circuit acquires oil circuit basic data of an oil circuit detected by the oil circuit detection sensor at an oil circuit detection point in real time and sends the oil circuit basic data to the main control circuit;
step S300: the main control circuit judges whether the basic oil circuit data are normal or not according to the basic oil circuit data and sends a judgment result to the display circuit;
step S400: and the display circuit displays the judgment result.
10. The operating method according to claim 9, wherein the oil path basic data includes a current oil pressure value and a real-time flow value;
the judgment result comprises an oil pressure abnormal indication, an oil pressure normal indication, a flow abnormal indication and a flow normal indication;
step S300: the main control circuit judges whether the oil circuit basic data are normal according to the oil circuit basic data and sends the judgment result to the display circuit, and the method specifically comprises the following steps:
step S310: the main control circuit judges whether the current oil pressure value exceeds a preset standard oil pressure value, if so, an oil pressure abnormal instruction is generated and sent to the display circuit, and if not, an oil pressure normal instruction is generated and sent to the display circuit;
step S320: the main control circuit judges whether the real-time flow value exceeds a preset standard flow value, if so, a flow abnormal instruction is generated and sent to the display circuit, and if not, a flow normal instruction is generated and sent to the display circuit.
CN202111425625.9A 2021-11-27 2021-11-27 Oil way detection control system and working method thereof Pending CN114088140A (en)

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CN208977423U (en) * 2018-11-07 2019-06-14 杭州职业技术学院 A kind of lubricant passage way system of machining center
CN111692509A (en) * 2019-03-14 2020-09-22 无锡索立源机床制造有限公司 Machine tool lubricating oil path monitoring instrument
CN113294406A (en) * 2020-02-21 2021-08-24 北京福田康明斯发动机有限公司 Hydraulic cylinder state monitoring system and method and hydraulic clamp system
CN214237380U (en) * 2020-10-30 2021-09-21 厦门威特力斯机械设备有限公司 Oil drain monitoring device for lubricating and supplying oil to guide rail of numerical control lathe

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003236732A (en) * 2002-02-18 2003-08-26 Nakamura Tome Precision Ind Co Ltd Oil leak detection device for centralized lubrication device
CN106594001A (en) * 2017-01-23 2017-04-26 中铁宝桥集团有限公司 Visual maintaining system and method for hydraulic machine tool
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