CN114081119A - Full-automatic environmental protection and energy saving's marine product scalds boiling integral type hot water tank furnace - Google Patents
Full-automatic environmental protection and energy saving's marine product scalds boiling integral type hot water tank furnace Download PDFInfo
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- CN114081119A CN114081119A CN202111175903.XA CN202111175903A CN114081119A CN 114081119 A CN114081119 A CN 114081119A CN 202111175903 A CN202111175903 A CN 202111175903A CN 114081119 A CN114081119 A CN 114081119A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 264
- 238000009835 boiling Methods 0.000 title claims abstract description 174
- 206010053615 Thermal burn Diseases 0.000 title claims abstract description 7
- 230000007613 environmental effect Effects 0.000 title claims description 3
- 238000002485 combustion reaction Methods 0.000 claims abstract description 70
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 239000000446 fuel Substances 0.000 claims abstract description 13
- 238000000746 purification Methods 0.000 claims abstract description 13
- 238000004062 sedimentation Methods 0.000 claims abstract description 12
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 19
- 239000003546 flue gas Substances 0.000 claims description 19
- 238000001125 extrusion Methods 0.000 claims description 18
- 238000005452 bending Methods 0.000 claims description 5
- 239000000779 smoke Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 abstract description 11
- 239000002699 waste material Substances 0.000 abstract description 8
- 230000005855 radiation Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 14
- 230000000694 effects Effects 0.000 description 10
- 239000007789 gas Substances 0.000 description 10
- 241000251511 Holothuroidea Species 0.000 description 9
- 241000512259 Ascophyllum nodosum Species 0.000 description 8
- 206010033546 Pallor Diseases 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 235000014102 seafood Nutrition 0.000 description 5
- 239000013049 sediment Substances 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 5
- 238000005192 partition Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002366 mineral element Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/006—Layout of treatment plant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1832—Arrangement or mounting of combustion heating means, e.g. grates or burners
- F24H9/1836—Arrangement or mounting of combustion heating means, e.g. grates or burners using fluid fuel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/30—Technologies for a more efficient combustion or heat usage
Abstract
The invention provides a full-automatic environment-friendly energy-saving marine product scalding integrated hot water tank furnace, which comprises a scalding water tank, a combustion heater arranged in the scalding water tank and a material boosting mechanism arranged in the scalding water tank, wherein the combustion heater is arranged in the scalding water tank; the boiling water tank is provided with a feeding end and a discharging end; the burning heater is arranged at the middle upper part in the boiling water tank, and a first crawler belt conveying mechanism is arranged from the feeding end to the discharging end at the middle lower part in the boiling water tank; a material conveying channel is formed between the combustion heater and the first crawler conveying mechanism, and a sedimentation and purification tank is formed below the first crawler conveying mechanism. The invention has the advantages that: the burning heater that the basin and be used for going on heating to water that scalds and boil marine product both fuse into one body, and the high temperature heat that burning heater radiation goes out can directly carry out the heat transfer with the water that scalds in the basin of boiling water, can greatly promote the heat exchange efficiency of burning heater, reduces thermal scattering and disappearing to avoid causing fuel, thermal waste.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of marine product scalding equipment, in particular to a full-automatic environment-friendly energy-saving marine product scalding integrated hot water tank furnace.
[ background of the invention ]
Sea products such as kelp and sea cucumber contain rich mineral elements, have extremely high nutritional value and are popular with people. At present, marine products such as kelp, sea cucumber and the like need to be subjected to the process of boiling after being harvested.
In the prior art, when marine products such as kelp, sea cucumber and the like are boiled, two devices are matched, wherein one device is a steam boiler for providing high-temperature steam, and the other device is a boiling hot water tank for boiling the marine products such as the kelp, the sea cucumber and the like; during operation, steam is output to the boiling hot water tank through a steam boiler, marine products such as kelp and sea cucumber are placed in the boiling hot water tank, the steam can heat water in the boiling hot water tank after entering the boiling hot water tank, and the heated hot water can be used for boiling the marine products such as the kelp and the sea cucumber. However, the existing boiling equipment has at least the following disadvantages in the practical use process:
1. the steam output by the steam boiler is used for secondarily heating the water in the boiling hot water tank, and the steam temperature output by the steam boiler is higher, and a part of heat can be dissipated during the conveying process of the steam, so that the great waste of fuel and heat is caused;
2. the whole boiling equipment is divided into a steam boiler and a boiling hot water tank, so that the floor area is large, and the investment cost is high;
3. the steam boiler is a high-pressure boiler, the danger coefficient is high in the using process, the temperature of steam generated by the steam boiler is high, and the exhaust temperature of tail gas generated subsequently is also high, so that the heat is greatly wasted;
4. when the hot water tank is used for boiling marine products such as kelp and sea cucumber, the heating pipe is easy to scale, corrode and the like, so that the heat exchange efficiency of the heating pipe is reduced, and the service life of the heating pipe is also prolonged.
[ summary of the invention ]
The invention aims to solve the technical problem of providing a full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace, wherein a boiling water tank and a combustion heater are combined into a whole, so that the waste of fuel and heat can be greatly reduced, the purposes of environment protection and energy saving are achieved, the occupied area can be reduced, the use safety coefficient is improved, and the heat exchange effect of the combustion heater can be prevented from being influenced by scaling and the like.
The invention is realized by the following steps: a full-automatic environment-friendly energy-saving marine product scalding and boiling integrated hot water tank furnace comprises a scalding and boiling water tank, a combustion heater arranged in the scalding and boiling water tank and a material boosting mechanism arranged in the scalding and boiling water tank;
the boiling water tank is provided with a feeding end and a discharging end; the burning heater is arranged at the middle upper part in the boiling water tank, and a first crawler belt conveying mechanism is arranged from the feeding end to the discharging end at the middle lower part in the boiling water tank; a material conveying channel is formed between the combustion heater and the first crawler conveying mechanism, and a sedimentation and purification tank is formed below the first crawler conveying mechanism.
Furthermore, the material boosting mechanism comprises a waterwheel type boosting pinch roller arranged at the feeding end close to the boiling water tank, a large-roller type boosting pressure trolley arranged between the waterwheel type boosting pinch roller and the combustion heater, and a plurality of boosting waterwheels arranged at the upper part of the material conveying channel.
Further, the waterwheel type boosting pressure wheel comprises a first roller rotatably arranged at the upper end of the boiling water tank, a first driving mechanism connected with the first roller and used for driving the first roller to rotate, and a plurality of arc-shaped boosting sheets axially distributed on the outer surface of the first roller;
the large-roller boosting trolley comprises a second roller rotatably arranged at the upper end of the boiling water tank, a second driving mechanism connected with the second roller and used for driving the second roller to rotate, and a plurality of boosting rods distributed on the outer surface of the second roller, wherein the upper end of each boosting rod is provided with a bent rod part bent towards the rotating direction; the outer diameter of the second roller is larger than or equal to that of the first roller;
the boosting water cart comprises a third roller rotatably arranged in the middle of the inside of the boiling water tank, a third driving mechanism connected with the third roller and used for driving the third roller to rotate, and a plurality of vertical boosting sheets axially distributed on the outer surface of the third roller, wherein the upper end of each vertical boosting sheet is provided with a bending sheet bent towards the rotating direction; the outer diameter of the third roller is less than or equal to that of the first roller.
Further, the combustion heater comprises a combustion hearth arranged along the width direction of the boiling water tank, a first-stage heater arranged on one side of the combustion hearth along the width direction of the boiling water tank, a combustion-supporting device connected with a fuel inlet of the combustion hearth and a burner connected with the combustion-supporting device; the hot flue gas output end of the combustion hearth is connected with any end of the first-stage heater through a first flue gas connecting pipeline;
the first-stage heater comprises a first balance air box fixedly arranged on one side of the boiling water tank, a second balance air box fixedly arranged on the other side of the boiling water tank and a first radiating pipe connected between the first balance air box and the second balance air box.
Furthermore, the combustion heater also comprises a second-stage heater arranged along the width direction of the boiling water tank; the second-stage heater is connected with the hot smoke output end of the first-stage heater through a second smoke connecting pipeline;
the second-stage heater comprises a third equalizing air box fixedly arranged on one side of the boiling water tank, a fourth equalizing air box fixedly arranged on the other side of the boiling water tank and a second radiating pipe connected between the third equalizing air box and the fourth equalizing air box.
Furthermore, the hot water tank furnace also comprises a discharge tank communicated with the boiling water tank; the discharging groove is gradually and obliquely arranged from bottom to top from the discharging end of the boiling water groove, and the upper end of the discharging groove is higher than that of the boiling water groove; and a second crawler conveying mechanism is arranged in the discharge chute.
Furthermore, an extrusion water wheel is rotatably arranged at one end of the discharge chute positioned at the high position, and the extrusion water wheel is connected with a fourth driving mechanism for driving the extrusion water wheel to rotate; and a material extrusion channel is formed between the extrusion water wheel and the second crawler conveying mechanism.
Further, the hot water tank furnace also comprises a feeding and conveying device; the feeding conveying device is arranged from top to bottom in a gradually inclined mode from the feeding end of the boiling water tank, and a third crawler conveying mechanism is arranged in the feeding conveying device.
Furthermore, the feeding end of the boiling water tank is provided with a first hot water circulation port, and the discharging end of the boiling water tank is provided with a second hot water circulation port; the first hot water circulation port and the second hot water circulation port are connected through a circulation pipeline, and a circulation water pump is arranged on the circulation pipeline; and a water replenishing pipeline is arranged at the upper end of the boiling water tank.
Furthermore, at least one drain outlet is arranged at the position, corresponding to the bottom of the sedimentation and purification tank, on the boiling water tank; an overhaul window is arranged on the boiling water tank at the position corresponding to the combustion heater.
By adopting the technical scheme of the invention, the invention at least has the following beneficial effects:
1. the boiling water groove that will be used for boiling hot marine product and the burning heater that is used for carrying out the heating to water both fuse into one body, and the high temperature heat that burning heater radiation goes out can directly carry out the heat transfer with the water that boils in the water groove like this, can greatly promote the heat exchange efficiency of burning heater, reduces thermal scattering and disappearing to avoid causing fuel, thermal waste.
2. The combustion heater is directly fused in the boiling water tank, so that the floor area can be reduced, waste of land resources is avoided, and the investment cost is reduced compared with the conventional heating mode by utilizing an independent steam boiler; meanwhile, the installation is extremely convenient, and the device can be well compatible with the old boiling water tank, namely the device can be used only by dismounting the steam supply part in the old boiling water tank and installing a combustion heater and other related equipment; in addition, whole burning heater is in first track transport mechanism's top, can reduce burning heater surface scale deposit, and then guarantees the heat transfer effect.
3. The whole hot water tank furnace is a normal-pressure tank furnace, the pressure in the combustion heater does not exceed 0.4MPa, and the danger of overpressure explosion is avoided, so that the danger coefficient is small in the using process.
4. The whole hot water tank furnace is a normal-pressure tank furnace, the highest temperature of the whole hot water tank furnace does not exceed 100 ℃ in the working process, and compared with a steam boiler, the exhaust temperature of tail gas generated subsequently is lower, so that the loss of heat energy can be reduced, and at least more than 30% of energy can be saved.
5. Be provided with material boosting mechanism boiling water inslot, can assist the propelling movement forward with marine product on the one hand, on the other hand can make sea mud, incrustation scale etc. on the marine product drop down better through the stirring of material boosting mechanism, guarantees simultaneously that sea mud, incrustation scale etc. can not adhere to on the burning heater and influence the heat transfer effect.
6. A sedimentation purification tank is formed at the bottom of the boiling water tank, so that sediments such as sea mud, water scale and the like can be conveniently collected and uniformly cleaned.
7. The mode that the burning heater set up through adopting in grades, whole burning heater heat dissipation is even, can realize effectively retrieving the heat energy that the burning produced, and guarantees that the whole temperature that scalds each position in boiling water groove is comparatively even, improves the boiling effect to boiling water of marine product.
8. Set up the blown down tank by supreme slope gradually down to the upper end that makes the blown down tank is higher than the upper end of boiling hot water groove, the in-process boiling hot water that the marine product was carried up like this just can down flow back to boiling hot water inslot, avoids boiling hot water to be taken out along with the marine product.
9. The eminence at the blown down tank sets up the extrusion water wheels for when marine products passed through in the material extrusion passageway, the marine products of extrusion water wheels can be to the output extrude, thereby further extrude the water in the marine products.
10. The material boosting mechanism, the first crawler conveying mechanism, the second crawler conveying mechanism, the third crawler conveying mechanism and the combustion heater can be controlled through the control device, so that full-automatic production is realized, manual intervention is not needed, and the production efficiency can be greatly improved.
11. Set up first hot water circulation port through the feed end in boiling hot basin, set up second hot water circulation port at the discharge end in boiling hot basin to be linked together first hot water circulation port and second hot water circulation port through circulating line, and be equipped with circulating water pump on the circulating line, the hot water that boils like this just can flow in boiling hot basin inner loop, thereby realizes boiling hot water's circulation heating, guarantees heat energy full play and acts on.
[ description of the drawings ]
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of a boiling water tank and a discharge tank in the present invention;
FIG. 2 is a schematic view of the overall structure of the fully automatic environment-friendly energy-saving marine product scalding and boiling integrated hot water tank furnace of the present invention;
FIG. 3 is a schematic view showing the structure of a combustion heater of the present invention without an air flow partition;
FIG. 4 is a schematic view showing the structure of a combustion heater of the present invention when an air flow partition is provided.
Description of reference numerals:
100-hot water tank furnace;
1-a boiling water tank, 11-a feeding end, 12-a discharging end, 13-a material conveying channel, 14-a precipitation purification tank, 15-a first hot water circulation port, 16-a second hot water circulation port, 17-a circulation pipeline, 18-a water replenishing pipeline, 19-a sewage draining port and 10-an inspection window;
2-combustion heater, 21-combustion hearth, 22-first stage heater, 221-first equalizing air box, 222-second equalizing air box, 223-first radiating pipe, 224-first airflow clapboard, 23-combustion supporting device, 24-burner, 25-first flue gas connecting pipe, 26-second stage heater, 261-third equalizing air box, 262-fourth equalizing air box, 263-second radiating pipe, 264-second airflow clapboard, 27-second flue gas connecting pipe and 28-tail gas discharging pipe;
3-material boosting mechanism, 31-waterwheel type boosting pressure wheel, 311-first roller, 312-arc boosting sheet, 32-big roller type boosting pressure vehicle, 321-second roller, 322-boosting rod, 3221-bending rod part, 33-boosting waterwheel, 331-third roller, 332-vertical boosting sheet and 3321-bending sheet part;
4-a first crawler transport, 41-a barrier;
5-discharging a trough;
6-a second crawler transport mechanism;
7-extruding a water wheel, 71-material extruding channel;
8-a feed conveyor;
9-a third crawler transport mechanism;
1 a-circulating water pump.
[ detailed description ] embodiments
For a better understanding of the technical aspects of the present invention, reference will now be made in detail to the embodiments of the present invention, which are illustrated in the accompanying drawings.
Referring to fig. 1 to 4, in the preferred embodiment of the present invention, the water tank boiler 100 comprises a boiling water tank 1, a combustion heater 2 disposed in the boiling water tank 1, and a material boosting mechanism 3 disposed in the boiling water tank 1; wherein, the boiling water tank 1 is used for accommodating marine products to be boiled, such as kelp, sea cucumber and the like; the combustion heater 2 is used for heating cold water in the boiling water tank 1 to realize a boiling function; the material boosting mechanism 3 is used for assisting in pushing marine products placed in the boiling water tank 1 forwards;
the blanching water tank 1 is provided with a feeding end 11 and a discharging end 12, and the blanched marine products are thrown into the blanching water tank 1 from the feeding end 11 and conveyed out through the discharging end 12; the combustion heater 2 is arranged at the middle upper part in the boiling water tank 1, a first crawler belt conveying mechanism 4 is arranged at the middle lower part in the boiling water tank 1 from a feeding end 11 to a discharging end 12, the first crawler belt conveying mechanism 4 is used for conveying marine products thrown into the boiling water tank 1 forwards, and holes are formed in the surface of a crawler belt of the first crawler belt conveying mechanism 4, so that sea mud, water scales and the like can fall down conveniently; a material conveying channel 13 is formed between the combustion heater 2 and the first crawler belt conveying mechanism 4, and the boiled marine products can pass through the material conveying channel 13; a sedimentation and purification tank 14 is formed below the first crawler belt conveyor 4, and the sedimentation and purification tank 14 is used for collecting sea mud, scale and the like falling from marine products in the boiling process. In the present invention, a baffle 41 is provided between the input end of the first endless track conveyor 4 and the feed end 11 of the blanching tank 1 to ensure that the seafood does not fall through the gap between the first endless track conveyor 4 and the end wall of the blanching tank 1.
By adopting the hot water tank furnace 100 of the invention, at least the following beneficial effects are achieved:
1. the boiling water tank 1 for boiling marine products and the combustion heater 2 for heating water are integrated, so that the high-temperature heat radiated by the combustion heater 2 can directly exchange heat with the water in the boiling water tank 1, the heat exchange efficiency of the combustion heater 2 can be greatly improved, the loss of heat is reduced, and the waste of fuel and heat is avoided.
2. The combustion heater 2 is directly fused in the boiling water tank 1, so that the floor area can be reduced, waste of land resources is avoided, and the investment cost is reduced compared with the conventional heating mode by utilizing an independent steam boiler; meanwhile, the installation is extremely convenient, and the device can be well compatible with the old boiling water tank, namely the device can be used only by dismounting the steam supply part in the old boiling water tank and installing the combustion heater 2 and other related equipment; in addition, whole burning heater 2 is in the top of first track transport mechanism 4, can reduce 2 surperficial scale deposits of burning heater, and then guarantees the heat transfer effect.
3. The whole hot water tank furnace 100 is a normal pressure tank furnace, the pressure in the combustion heater 2 does not exceed 0.4MPa, and the danger of overpressure explosion cannot be generated, so that the danger coefficient is small in the using process.
4. The whole hot water tank furnace 100 is a normal pressure tank furnace, the highest temperature of the hot water tank furnace does not exceed 100 ℃ in the working process, and compared with a steam boiler, the exhaust temperature of the tail gas generated subsequently is lower, so that the loss of heat energy can be reduced, and at least more than 30% of energy can be saved.
5. Be provided with material boosting mechanism 3 in boiling hot basin 1, can assist the propelling movement forward with marine product on the one hand, on the other hand can make sea mud, incrustation scale etc. on the marine product drop down better through the stirring of material boosting mechanism 3, guarantees simultaneously that sea mud, incrustation scale etc. can not adhere to on burning heater 2 and influence the heat transfer effect.
6. A sedimentation purification tank 14 is formed at the bottom of the boiling water tank 1, so that sediments such as sea mud, water scale and the like can be conveniently collected and uniformly cleaned.
In the embodiment of the present invention, the material boosting mechanism 3 includes a waterwheel type boosting pressure wheel 31 disposed near the feeding end 11 of the water boiling tank 1, a large drum type boosting pressure car 32 disposed between the waterwheel type boosting pressure wheel 31 and the combustion heater 2, and a plurality of boosting water cars 33 disposed at the upper portion of the material conveying passage 13. When the water wheel type boosting pressing wheel 31 works, marine products thrown from the feeding end 11 of the boiling water tank 1 are pressed downwards, and the marine products are boosted to be pushed forwards; the large-drum boosting trolley 32 is used for pressing down marine products in the boiling water tank 1 and assisting in pushing the marine products forward, so that the marine products pass through the material conveying channel 13 below the combustion heater 2; the boosting water wheel 33 is used for assisting marine products entering the material conveying channel 13 to be continuously pushed forwards, and sediment such as sea mud and water scale can fall down better by stirring of the boosting water wheel 33, so that the sediment cannot be attached to the combustion heater 2 and the heat exchange effect is not influenced.
In the embodiment of the present invention, the waterwheel type boosting wheel 31 includes a first roller 311 rotatably disposed at the upper end of the water boiling tank 1, a first driving mechanism (not shown) connected to the first roller 311 for driving the first roller 311 to rotate, and a plurality of arc-shaped boosting pieces 312 axially distributed on the outer surface of the first roller 311; when the marine product conveying device works, the first driving mechanism drives the first roller 311 to rotate, and the first roller 311 drives the arc-shaped boosting pieces 312 to rotate together in the rotating process, so that marine products are pressed downwards and are boosted to convey forwards;
the big drum-type boosting and pressing vehicle 32 comprises a second drum 321 rotatably arranged at the upper end of the water boiling tank 1, a second driving mechanism (not shown) connected with the second drum 321 and used for driving the second drum 321 to rotate, and a plurality of boosting rods 322 distributed on the outer surface of the second drum 321, wherein the upper end of each boosting rod 322 is provided with a bent rod portion 3221 bent towards the rotating direction, so that marine products can be better pushed forwards through the bent rod portion 3221; the outer diameter of the second drum 321 is greater than or equal to the outer diameter of the first drum 311, so as to further press the seafood down to make the seafood enter the material conveying channel 13 better; when the marine product conveying device works, the second driving mechanism drives the second roller 321 to rotate, and the second roller 321 drives the boosting rods 322 to rotate together in the rotating process, so that marine products are continuously pressed downwards and are assisted to be pushed forwards to convey the marine products;
the boosting water cart 33 comprises a third roller 331 rotatably arranged in the middle of the boiling water tank 1, a third driving mechanism (not shown) connected with the third roller 331 and used for driving the third roller 331 to rotate, and a plurality of vertical boosting sheets 332 axially distributed on the outer surface of the third roller 331, wherein the upper end of each vertical boosting sheet 332 is provided with a bending sheet portion 3321 bent towards the rotating direction; the outer diameter of the third drum 331 is equal to or less than the outer diameter of the first drum 311 so that there is enough space for the seafood to pass through; the during operation drives third cylinder 331 through third actuating mechanism and rotates, and third cylinder 331 drives each vertical type boosting piece 332 at rotatory in-process and rotates together to the realization is carried marine product forward continuously, and makes sediment such as sea mud, incrustation scale down drop better through the disturbance.
In the embodiment of the present invention, the combustion heater 2 includes a combustion chamber 21 disposed along the width direction of the boiling water tank 1, a first stage heater 22 disposed at one side of the combustion chamber 21 along the width direction of the boiling water tank 1, a combustion supporter 23 connected to a fuel inlet of the combustion chamber 21, and a burner 24 connected to the combustion supporter 23; the hot flue gas output end of the combustion hearth 21 is connected with any end of the first-stage heater 22 through a first flue gas connecting pipeline 25; wherein the burner 24 is used for ejecting fuel and air in a certain mode and carrying out mixed combustion; the combustion-supporting device 23 is used for supporting combustion and ensuring the fuel to be fully combusted; the combustion furnace 21 is used for providing an independent combustion space for the fuel and ensuring that the fuel is burnt out as much as possible in the combustion furnace 21; the first stage heater 22 is used for exchanging heat with water in the boiling water tank 1 to boil marine products with hot water heated in the boiling water tank 1.
The first-stage heater 22 includes a first equalizing bellows 221 fixedly disposed at one side of the water boiling and boiling tank 1, a second equalizing bellows 222 fixedly disposed at the other side of the water boiling and boiling tank 1, and a first heat dissipating pipe 223 connected between the first equalizing bellows 221 and the second equalizing bellows 222. In specific implementation, the first flue gas connecting pipeline 25 may be connected to the first equalizing air box 221, or the first flue gas connecting pipeline 25 may be connected to the second equalizing air box 222, so as to convey the high-temperature hot flue gas output by the combustion furnace 21 to the first-stage heater 22 through the first flue gas connecting pipeline 25 for heat exchange; of course, in order to further improve the heat exchange effect, a first air flow partition plate 224 may be further disposed in the first equalizing air box 221 or the second equalizing air box 222 to increase the heat exchange return stroke, thereby improving the heat exchange efficiency.
In the embodiment of the present invention, the combustion heater 2 includes a second stage heater 26 provided along the width direction of the boiling water tank 1; the second heater 26 is connected with the hot flue gas output end of the first heater 22 through a second flue gas connecting pipeline 27, so that the hot flue gas output by the first heater 22 is continuously conveyed into the second heater 26 through the second flue gas connecting pipeline 27 for heat exchange, the discharged tail gas is low, and the heat waste is avoided;
the second-stage heater 26 includes a third equalizing bellows 261 fixedly disposed at one side of the water boiling and boiling tank 1, a fourth equalizing bellows 262 fixedly disposed at the other side of the water boiling and boiling tank 1, and a second heat dissipating pipe 263 connected between the third equalizing bellows 261 and the fourth equalizing bellows 262. In specific implementation, the first stage heater 22 may be connected to the third equalizing bellows 261, and may also be connected to the fourth equalizing bellows 262; in order to further improve the heat exchange effect, a second air flow partition plate 264 may be further disposed in the third equalizing air bellow 261 or the fourth equalizing air bellow 262 to increase the heat exchange return stroke, thereby improving the heat exchange efficiency. Meanwhile, in order to discharge the exhaust gas, an exhaust gas discharge pipe 28 is provided at the end of the second stage heater 26, and the heat-exchanged exhaust gas is discharged through the exhaust gas discharge pipe 28.
When the invention is implemented specifically, the next-stage heater can be connected behind the second-stage heater 26 according to actual needs, so that the heat energy can be fully recycled; meanwhile, an exhaust gas discharge pipe 28 is provided at the end of the heater of the last stage. According to the invention, the combustion heater 2 is arranged in a grading manner, the whole combustion heater 2 is uniform in heat dissipation, the heat energy generated by combustion can be effectively recovered, the water temperature of each position in the whole boiling water tank 1 is ensured to be uniform, and the boiling effect of marine products is improved.
In the embodiment of the present invention, the hot water tank furnace 100 further includes a discharge tank 5 communicated with the boiling water tank 1; the discharging groove 5 is gradually and obliquely arranged from bottom to top from the discharging end of the boiling water groove 1, and the upper end of the discharging groove 5 is higher than the upper end of the boiling water groove 1; and a second crawler belt conveying mechanism 6 is arranged in the discharging groove 5. When the marine products scalding and boiling machine works, the marine products scalding and boiling which are output from the scalding and boiling water tank 1 enter the discharging groove 5, and the marine products are conveyed forwards continuously from bottom to top through the second crawler belt conveying mechanism 6, so that the marine products scalding and boiling are conveyed out. According to the invention, the discharge groove 5 is gradually inclined from bottom to top, and the upper end of the discharge groove 5 is higher than the upper end of the boiling water groove 1, so that the boiling hot water can flow back to the boiling water groove 1 in the process of conveying marine products upwards, and the boiling hot water is prevented from being carried out along with the marine products.
In the embodiment of the present invention, the discharge chute 5 is provided with a water squeezing wheel 7 at one end located at a high position, and the water squeezing wheel 7 is connected with a fourth driving mechanism (not shown) for driving the water squeezing wheel 7 to rotate; a material extrusion channel 71 is formed between the extrusion water wheel 7 and the second crawler conveyor 6. According to the invention, the extrusion water wheel 7 is arranged at the high position of the discharge chute 5, so that when marine products pass through the material extrusion channel 71, the extrusion water wheel 7 can extrude the output marine products, and further extrude the water in the marine products.
In an embodiment of the present invention, the hot water tank furnace 100 further comprises a feed conveyor 8; the feeding and conveying device 8 is gradually arranged from the feeding end of the scalding water tank 1 to the bottom in an inclined mode, and a third crawler belt conveying mechanism 9 is arranged in the feeding and conveying device 8; during operation, the seafood to be blanched can be automatically conveyed into the blanching water tank 1 through the third crawler belt conveying mechanism 9.
According to the invention, the material boosting mechanism 3, the first crawler conveying mechanism 4, the second crawler conveying mechanism 6, the third crawler conveying mechanism 9 and the combustion heater 2 can be controlled by a control device (not shown), so that full-automatic production is realized without manual intervention, and the production efficiency can be greatly improved.
In the embodiment of the invention, the feeding end of the boiling water tank 1 is provided with a first hot water circulation port 15, and the discharging end of the boiling water tank 1 is provided with a second hot water circulation port 16; the first hot water circulation port 15 is connected with the second hot water circulation port 16 through a circulation pipeline 17, and a circulation water pump 1a is arranged on the circulation pipeline 17; the upper end of the boiling water tank 1 is provided with a water replenishing pipeline 18 so as to replenish water into the boiling water tank 1 through the water replenishing pipeline 18. According to the invention, the first hot water circulation port 15 is arranged at the feeding end of the boiling water tank 1, the second hot water circulation port 16 is arranged at the discharging end of the boiling water tank 1, the first hot water circulation port 15 is communicated with the second hot water circulation port 16 through the circulation pipeline 17, and the circulation water pump 1a is arranged on the circulation pipeline 17, so that the boiling hot water can circularly flow in the boiling water tank 1, the cyclic heating of the boiling hot water is realized, and the heat energy can be ensured to fully play a role.
In the embodiment of the invention, at least one drain outlet 19 is arranged on the scalding water tank 1 at the position corresponding to the bottom of the sedimentation and purification tank 14, and the sedimentation and purification tank 14 can be periodically drained through the drain outlet 19 in the using process; an access window 10 is arranged at the position corresponding to the combustion heater 2 on the boiling water tank 1, and the inside of the combustion heater 2 can be accessed through the access window 10 in the using process. When the invention is implemented, the boiling water tank 1 can be cleaned regularly to remove impurities such as sea mud, water scale and the like remained on the boiling water tank 1 and the combustion heater 2, so that the surfaces of the boiling water tank 1 and the combustion heater 2 are ensured to be clean, and meanwhile, cleaning water can be discharged through the drain outlet 19.
The working principle of the hot water tank furnace 100 of the present invention is as follows: cold water is injected into the boiling water tank 1 and is made to submerge the bottom of the combustion heater 2; spout fuel and air and mix the burning in burning furnace 21 with certain mode through combustor 24, the hot flue gas of high temperature that produces after the burning sends into to first order heater 22 in through first flue gas connecting tube 25, later sends into again to second order heater 26 in via second flue gas connecting tube 27, and whole burning heater 2 can heat the cold water in boiling water tank 1 at this in-process to in the marine product scalds and boils. Marine products (such as sea cucumbers and sea tangles) to be boiled are conveyed to the boiling water tank 1 through the feeding conveying device 8, under the matching action of the material boosting mechanism 3 and the first crawler conveying mechanism 4, the marine products are conveyed to the discharge end 12 from the feed end 11 of the boiling water tank 1, the marine products can be heated and boiled, and sea mud, water scales and the like carried in the marine products can fall down and are collected into the sedimentation and purification tank 14. The marine product after boiling up the completion gets into to blown down tank 5 to carry marine product forward by second track transport mechanism 6 from supreme continuation down, realize carrying out the marine product that will boil up, in this in-process boiling hot water can down flow back to boiling water tank 1 in, avoid boiling hot water to follow the marine product and be taken out together.
Although specific embodiments of the invention have been described above, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the appended claims.
Claims (10)
1. The utility model provides a full-automatic environmental protection and energy saving's marine product scalds integral type hot water tank furnace that boils which characterized in that: comprises a boiling water tank, a combustion heater arranged in the boiling water tank and a material boosting mechanism arranged in the boiling water tank;
the boiling water tank is provided with a feeding end and a discharging end; the burning heater is arranged at the middle upper part in the boiling water tank, and a first crawler belt conveying mechanism is arranged from the feeding end to the discharging end at the middle lower part in the boiling water tank; a material conveying channel is formed between the combustion heater and the first crawler conveying mechanism, and a sedimentation and purification tank is formed below the first crawler conveying mechanism.
2. The full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace as claimed in claim 1, characterized in that: the material boosting mechanism comprises a waterwheel type boosting pinch roller arranged at the feeding end close to the boiling water tank, a large-roller type boosting trolley arranged between the waterwheel type boosting pinch roller and the combustion heater, and a plurality of boosting waterwheels arranged at the upper part of the material conveying channel.
3. The full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace as claimed in claim 2, characterized in that: the waterwheel type boosting pressure wheel comprises a first roller rotatably arranged at the upper end of the boiling water tank, a first driving mechanism connected with the first roller and used for driving the first roller to rotate, and a plurality of arc boosting sheets axially distributed on the outer surface of the first roller;
the large-roller boosting trolley comprises a second roller rotatably arranged at the upper end of the boiling water tank, a second driving mechanism connected with the second roller and used for driving the second roller to rotate, and a plurality of boosting rods distributed on the outer surface of the second roller, wherein the upper end of each boosting rod is provided with a bent rod part bent towards the rotating direction; the outer diameter of the second roller is larger than or equal to that of the first roller;
the boosting water cart comprises a third roller rotatably arranged in the middle of the inside of the boiling water tank, a third driving mechanism connected with the third roller and used for driving the third roller to rotate, and a plurality of vertical boosting sheets axially distributed on the outer surface of the third roller, wherein the upper end of each vertical boosting sheet is provided with a bending sheet bent towards the rotating direction; the outer diameter of the third roller is less than or equal to that of the first roller.
4. The full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace as claimed in claim 1, characterized in that: the combustion heater comprises a combustion hearth arranged along the width direction of the boiling water tank, a first-stage heater arranged on one side of the combustion hearth along the width direction of the boiling water tank, a combustion-supporting device connected with a fuel inlet of the combustion hearth and a combustor connected with the combustion-supporting device; the hot flue gas output end of the combustion hearth is connected with any end of the first-stage heater through a first flue gas connecting pipeline;
the first-stage heater comprises a first balance air box fixedly arranged on one side of the boiling water tank, a second balance air box fixedly arranged on the other side of the boiling water tank and a first radiating pipe connected between the first balance air box and the second balance air box.
5. The full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace as claimed in claim 4, characterized in that: the combustion heater also comprises a second-stage heater arranged along the width direction of the boiling water tank; the second-stage heater is connected with the hot smoke output end of the first-stage heater through a second smoke connecting pipeline;
the second-stage heater comprises a third equalizing air box fixedly arranged on one side of the boiling water tank, a fourth equalizing air box fixedly arranged on the other side of the boiling water tank and a second radiating pipe connected between the third equalizing air box and the fourth equalizing air box.
6. The fully automatic, environment-friendly and energy-saving marine product scalding integrated hot water tank furnace as claimed in any one of claims 1 to 5, wherein: the hot water tank furnace also comprises a discharge tank communicated with the boiling water tank; the discharging groove is gradually and obliquely arranged from bottom to top from the discharging end of the boiling water groove, and the upper end of the discharging groove is higher than that of the boiling water groove; and a second crawler conveying mechanism is arranged in the discharge chute.
7. The full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace as claimed in claim 6, characterized in that: an extrusion water wheel is rotatably arranged at one end of the discharge chute positioned at the high position, and the extrusion water wheel is connected with a fourth driving mechanism for driving the extrusion water wheel to rotate; and a material extrusion channel is formed between the extrusion water wheel and the second crawler conveying mechanism.
8. The fully automatic, environment-friendly and energy-saving marine product scalding integrated hot water tank furnace as claimed in any one of claims 1 to 5, wherein: the hot water tank furnace also comprises a feeding and conveying device; the feeding conveying device is arranged from top to bottom in a gradually inclined mode from the feeding end of the boiling water tank, and a third crawler conveying mechanism is arranged in the feeding conveying device.
9. The full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace as claimed in claim 1, characterized in that: the feeding end of the boiling water tank is provided with a first hot water circulation port, and the discharging end of the boiling water tank is provided with a second hot water circulation port; the first hot water circulation port and the second hot water circulation port are connected through a circulation pipeline, and a circulation water pump is arranged on the circulation pipeline; and a water replenishing pipeline is arranged at the upper end of the boiling water tank.
10. The full-automatic environment-friendly energy-saving marine product boiling integrated hot water tank furnace as claimed in claim 1, characterized in that: at least one drain outlet is arranged at the position, corresponding to the bottom of the sedimentation and purification tank, on the boiling water tank; an overhaul window is arranged on the boiling water tank at the position corresponding to the combustion heater.
Priority Applications (1)
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| CN202111175903.XA CN114081119B (en) | 2021-10-09 | Full-automatic environment-friendly energy-saving marine product scalding and boiling integrated hot water tank furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111175903.XA CN114081119B (en) | 2021-10-09 | Full-automatic environment-friendly energy-saving marine product scalding and boiling integrated hot water tank furnace |
Publications (2)
| Publication Number | Publication Date |
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| CN114081119A true CN114081119A (en) | 2022-02-25 |
| CN114081119B CN114081119B (en) | 2024-05-03 |
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