CN114074301B - Machining base for motor maintenance and machining and application method thereof - Google Patents
Machining base for motor maintenance and machining and application method thereof Download PDFInfo
- Publication number
- CN114074301B CN114074301B CN202111375165.3A CN202111375165A CN114074301B CN 114074301 B CN114074301 B CN 114074301B CN 202111375165 A CN202111375165 A CN 202111375165A CN 114074301 B CN114074301 B CN 114074301B
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- objective table
- motor
- fixed
- plate
- cross rod
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- 238000012423 maintenance Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title abstract description 10
- 238000012545 processing Methods 0.000 claims description 14
- 230000008439 repair process Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000011056 performance test Methods 0.000 claims description 2
- 230000006978 adaptation Effects 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 3
- 230000032683 aging Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/02—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of table type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The application belongs to the field of maintenance tables, and discloses a machining base for motor maintenance and machining and a using method thereof, which are used for solving the problems of inconvenient fixation of various parts of the existing motor and low maintenance efficiency. The device comprises a maintenance platform, wherein a cross rod is arranged at the top of the maintenance platform, a first slide plate, a second slide plate, a third slide plate and a fourth slide plate are sequentially connected to the cross rod in a sliding manner, the tops of the first slide plate, the second slide plate, the third slide plate and the fourth slide plate are respectively and rotatably connected with a first objective table, a second objective table, a third objective table and a fourth objective table, and the side walls of the first objective table, the second objective table, the third objective table and the fourth objective table are respectively provided with an object carrying channel; a top plate is arranged right above the cross rod, and a rotating column in threaded connection with the top of the top plate penetrates through the top of the top plate. The application has simple structure and reasonable design, is convenient for disassembling and fixing all parts of the motor, is convenient for overhauling and replacing all parts of the motor, greatly improves the overhauling efficiency of the motor, is particularly suitable for overhauling and using the driving wheel driving motor of the electric motor, and is convenient for popularization.
Description
Technical Field
The application relates to the technical field of maintenance tables, in particular to a machining base for motor maintenance and machining and a using method thereof.
Background
The motor is a device for converting electric energy into mechanical energy, and is mainly composed of a stator, a rotor, a housing, an end cover and the like, wherein the rotor rotates relative to the stator, a rotor shaft is arranged in the rotor and rotates along with the rotation of the rotor, and power is output; along with development of scientific technology, the motor is used more and more widely, ageing or damage can appear after the motor is used for a certain time, and when ageing or damage is needed, the motor needs to be maintained.
As shown in fig. 4 and 5, the existing electric vehicle rear wheel driving motor is compact in structure, wherein a is a rotor, B is a driving gear, C is a bearing, D is an inner gear ring, and the existing motor maintenance workbench is inconvenient to disassemble and fix various components of the motor, and inconvenient to operate, so that the working efficiency of motor maintenance is reduced.
Accordingly, the present disclosure provides a processing base for motor maintenance and a method for using the same, which are used for solving the above problems.
Disclosure of Invention
The application aims to solve the problems of inconvenient fixation and low maintenance efficiency of various parts of a motor in the prior art, and provides a processing base for motor maintenance and processing and a use method thereof.
In order to achieve the above purpose, the present application adopts the following technical scheme:
the machining base for motor maintenance machining comprises a maintenance table, wherein a cross rod is arranged at the top of the maintenance table, a first slide plate, a second slide plate, a third slide plate and a fourth slide plate are sequentially connected to the cross rod in a sliding manner, a first objective table, a second objective table, a third objective table and a fourth objective table are respectively connected to the tops of the first slide plate, the second slide plate, the third slide plate and the fourth slide plate in a rotating manner, and object carrying channels are formed in the side walls of the first objective table, the second objective table, the third objective table and the fourth objective table; a top plate is arranged right above the cross rod, a rotating column in threaded connection with the top of the top plate is penetrated through the top of the top plate, and a turntable with a clamp is fixed at the bottom of the rotating column.
Preferably, the top of the maintenance platform is provided with a fixed rod inserting hole, a planetary gear placing groove and a nut temporary storage groove, and the top of the maintenance platform is provided with two fixed plates for fixing the cross bars.
Preferably, one side of the cross rod is provided with a guide rail which is arranged in parallel with the cross rod and is fixed at the top of the maintenance platform, the top of the guide rail is slidably connected with a side plate, the top of the side plate is embedded with a hydraulic cylinder, and the output end of the hydraulic cylinder is fixed at the bottom of the top plate.
Preferably, the third side wall of the object stage is penetrated with a notch communicated with the object carrying channel, two arc clamping plates which are identical in structure and symmetrically arranged are rotationally connected in the notch through a rotating rod, the top of each arc clamping plate is fixedly provided with a handle, the top of each handle is positioned above the third side of the object stage, a spring positioned on one side of the handle is connected between the outer wall of each arc clamping plate and the inner wall of the object carrying channel, and clamping blocks are respectively fixed on the side walls of the two arc clamping plates, which are mutually close.
Preferably, two backing plates are connected to the outer wall of the cross rod in a sliding manner, the two backing plates are fixed through a connecting block and a fixing pin, protruding blocks are arranged at the tops of the backing plate, the first sliding plate, the second sliding plate, the third sliding plate and the fourth sliding plate, and limiting grooves matched with the protruding blocks are formed in the side walls of the first objective table, the second objective table, the third objective table and the fourth objective table.
The application method of the processing base for motor maintenance processing comprises the following steps: s1: the right end plate of the motor is disassembled and fixed on the fourth objective table; the hub is disassembled and fixed on the third objective table; the planetary gear is detached and placed in the planetary gear placing groove, the rotor shell is detached and fixed on the second objective table; the dismantling rotor is fixed on the first objective table; s2: the two base plates are fixed through the connecting blocks and the fixing pins, the two base plates slide on the cross bars, the objective table is rotated to enable the two base plates to be lapped on the base plates, the protruding blocks are located in the limiting grooves, and corresponding parts are overhauled; s3: and after the overhaul is completed, assembling the motor.
Preferably, in S2, when maintaining the rotor, the clamp at the bottom of the turntable clamps three connecting wires on the rotor, and the connecting wires are fixed.
Preferably, in the step S2, the two handles are close to each other, the two arc clamping plates are far away from each other, the hub is placed in the carrying channel on the object stage III, the handles are loosened, and the clamping blocks clamp and fix the hub under the action force of the springs.
Preferably, in S3, before the motor is assembled, each component is physically cleaned, and the assembled motor is subjected to performance test.
The beneficial effects of the application are as follows:
1. by arranging a plurality of groups of sliding plates and a plurality of groups of objective tables, different parts of the motor are fixed respectively, and are orderly discharged, so that the different parts are orderly overhauled, and the overhauling efficiency of the motor parts is greatly improved;
2. different parts are fixed on different stages, so that the problem that the parts cannot be reassembled due to accidental collision deformation damage of the parts is avoided, the damaged parts after maintenance are detached, and new parts are placed on the carrying plate, and the later assembly of the motor is facilitated;
3. the rotating carrying plate is lapped on the base plate, so that the operation of an maintainer is facilitated, the maintenance convenience of the maintainer is improved, and the maintenance efficiency of motor parts is greatly improved;
4. the design of the turntable and the rotating column fixes the connecting wire on the rotor, so that the connecting wire is prevented from being damaged, the coil and the magnet below the connecting wire can be conveniently maintained, the turntable rotates along with the rotor, and the convenience of machine repair personnel is improved;
5. the device simple structure, reasonable in design is convenient for disassemble and fix each part of motor, is convenient for overhaul and change each part of motor, has improved the maintenance efficiency of motor greatly, is particularly useful for the maintenance use of electric motor car driving wheel driving motor, and application scope is wide, has good market competition, facilitate promotion.
Drawings
Fig. 1 is a front view of a processing base for motor maintenance and a method for using the same according to the present application;
FIG. 2 is a schematic view of the installation position of the arc clamping plate in the third stage in the processing base for motor maintenance and processing and the using method thereof;
FIG. 3 is a schematic view of the positional relationship between a backing plate and a cross bar in a processing base for motor maintenance and processing and a method for using the same;
FIG. 4 is a block diagram of a rear wheel motor of a conventional electric vehicle;
fig. 5 is a schematic diagram illustrating disassembly of a rear wheel motor of a conventional electric vehicle.
In the figure: 10. a maintenance platform; 11. a fixed rod plug hole; 12. a planetary gear placement groove; 20. a cross bar; 21. a fixing plate; 30. a backing plate; 31. a first sliding plate; 32. a second slide plate; 33. a third slide plate; 34. a fourth slide plate; 35. an objective table I; 36. a second objective table; 37. a third objective table; 38. a fourth stage; 39. a carrying channel; 40. a limit groove; 41. a bump; 50. a turntable; 51. a guide rail; 52. a side plate; 53. a hydraulic cylinder; 54. a top plate; 55. rotating the column; 60. a notch; 61. an arc clamping plate; 62. a handle; 63. a rotating lever; 64. a spring; 65. clamping blocks; 70. a connecting block; 71. a fixing pin.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments.
Referring to fig. 1-5, a processing base for motor maintenance processing comprises a maintenance platform 10, wherein a cross rod 20 is arranged at the top of the maintenance platform 10, a first slide plate 31, a second slide plate 32, a third slide plate 33 and a fourth slide plate 34 are sequentially connected to the cross rod 20 in a sliding manner, a first objective table 35, a second objective table 36, a third objective table 37 and a fourth objective table 38 are respectively connected to the tops of the first slide plate 31, the second slide plate 32, the third slide plate 33 and the fourth slide plate 34 in a rotating manner, and carrying channels 39 are respectively arranged on the side walls of the first objective table 35, the second objective table 36, the third objective table 37 and the fourth objective table 38; a top plate 54 is arranged right above the cross rod 20, a rotating column 55 in threaded connection with the top of the top plate 54 is penetrated through the top of the top plate 54, and a turntable 50 with a clamp is fixed at the bottom of the rotating column 55; the top of maintenance platform 10 is equipped with dead lever spliced eye 11, planetary gear standing groove 12 and nut temporary storage tank, the maintenance platform 10 top is equipped with the fixed plate 21 of two fixed crossbars 20, one side of crossbars 20 is equipped with rather than parallel arrangement and is fixed in the guide rail 51 at maintenance platform 10 top, the top sliding connection of guide rail 51 has curb plate 52, the top of curb plate 52 inlays and is equipped with pneumatic cylinder 53, the output of pneumatic cylinder 53 is fixed in the bottom of roof 54, the breach 60 with carrying passageway 39 intercommunication is all run through on the radial both sides wall of carrying passageway 39 in objective table three 37, be connected with the arc splint 61 that two structures are the same and symmetry set up through dwang 63 rotation in breach 60, be fixed with the handle 62 that the top is located objective table three 37 top, be connected with between the outer wall of arc splint 61 and carrying passageway 39 inner wall be located handle 62 one side spring 64, all be fixed with clamp block 65 on the lateral wall that two arc splint 61 are close to each other, be connected with two backing plates 30 on the outer wall of crossbars 20, be fixed through backing plate 70 and fixed with fixed pin 71 between two backing plates 30, objective table three 37 along carrying passageway 39 radial both lateral walls, be equipped with lug 70, one side wall of objective table three 32, two and objective table three 33 and objective table 35 are equipped with the lug and objective table three 37, and objective table 35 are equipped with four, and four lateral plate 41 are equipped with the lug 40 and three-side 40.
Referring to fig. 1-5, a method of using a process base for motor repair processes, comprising the steps of: s1: the right end plate of the motor is disassembled and fixed on the fourth objective table 38; the hub is disassembled and fixed on the third objective table 37; the detached planetary gear is placed in the planetary gear placing groove 12, the rotor shell is detached and fixed on the second objective table 36; the rotor is disassembled and fixed on the first objective table 35; s2: the two base plates 30 are fixed through the connecting block 70 and the fixing pin 71, the two base plates 30 slide on the cross bar 20, the object stage is rotated to enable the two base plates 30 to be lapped on the base plates 30, the protruding blocks 41 are positioned in the limiting grooves 40, and corresponding parts are overhauled; s3: after the overhaul is completed, assembling the motor; .
In S2, when maintaining the rotor, the clamp at the bottom of the turntable 50 clamps three connecting wires on the rotor, which has a fixing effect on the connecting wires, in S2, the two handles 62 are mutually close, the two arc clamping plates 61 are mutually far away, the hub is placed in the carrying channel 39 on the object stage III 37, the handles 62 are loosened, the clamping blocks 65 clamp and fix the hub under the acting force of the springs 64, and in S3, before the motor is assembled, each assembly is physically cleaned, and the performance of the assembled motor is tested.
The foregoing is only a preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art, who is within the scope of the present application, should make equivalent substitutions or modifications according to the technical scheme of the present application and the inventive concept thereof, and should be covered by the scope of the present application.
Claims (5)
1. A processing base for motor maintenance processing, includes maintenance platform (10), its characterized in that: the top of the maintenance platform (10) is provided with a cross rod (20), the cross rod (20) is sequentially connected with a first sliding plate (31), a second sliding plate (32), a third sliding plate (33) and a fourth sliding plate (34) in a sliding manner, the tops of the first sliding plate (31), the second sliding plate (32), the third sliding plate (33) and the fourth sliding plate (34) are respectively and rotatably connected with a first objective table (35), a second objective table (36), a third objective table (37) and a fourth objective table (38), and the side walls of the first objective table (35), the second objective table (36), the third objective table (37) and the fourth objective table (38) are respectively provided with an object carrying channel (39); a top plate (54) is arranged right above the cross rod (20), a rotating column (55) in threaded connection with the top plate (54) is penetrated at the top of the top plate (54), a rotary table (50) with a clamp is fixed at the bottom of the rotating column (55), a fixed rod inserting hole (11), a planetary gear placing groove (12) and a nut temporary storage groove are arranged at the top of the maintenance platform (10), two fixed plates (21) for fixing the cross rod (20) are arranged at the top of the maintenance platform (10), a guide rail (51) which is arranged in parallel with the cross rod (20) and is fixed at the top of the maintenance platform (10) is arranged at one side of the cross rod (20), a side plate (52) is connected at the top of the guide rail (51) in a sliding manner, a hydraulic cylinder (53) is embedded at the top of the side plate (52), the output end of the hydraulic cylinder (53) is fixed at the bottom of the top plate (54), notches (60) communicated with the carrier channel (39) are penetrated at two radial side walls of the carrier channel (37), two arc-shaped clamping plates (61) which are arranged in the notches (60) in a rotating manner through rotating rods (63), the arc-shaped clamping plates (61) which are arranged in the same structure, the top clamping plates (61) are fixedly arranged at the top of the arc-shaped clamping plates (61) and are positioned at one side of the arc-shaped clamping plates (62) and are positioned between the arc-shaped clamping plates (62) and the arc-shaped clamping plates (62), two all be fixed with clamp splice (65) on the lateral wall that arc splint (61) are close to each other, sliding connection has two backing plates (30) on the outer wall of horizontal pole (20), two be fixed through connecting block (70) and fixed pin (71) between backing plate (30), slide one (31), slide two (32), slide three (33) and slide four (34) the top all is equipped with lug (41), all be equipped with on the lateral wall of objective table one (35), objective table two (36), objective table three (37) and objective table four (38) with lug (41) looks adaptation spacing groove (40).
2. A method of using the tooling base for motor repair tooling of claim 1, wherein: the method comprises the following steps:
s1: the right end plate of the motor is disassembled and fixed on a fourth objective table (38); the hub is disassembled and fixed on a third objective table (37); the planet gears are detached and placed in the planet gear placing grooves (12), the rotor shell is detached and fixed on the second objective table (36); the rotor is detached and fixed on the first objective table (35);
s2: the two base plates (30) are fixed through connecting blocks (70) and fixing pins (71), the two base plates (30) slide on the cross rod (20), the object stage is rotated to enable the two base plates to be lapped on the base plates (30), the protruding blocks (41) are positioned in the limiting grooves (40), and corresponding parts are overhauled;
s3: and after the overhaul is completed, assembling the motor.
3. The method of using a process base for motor repair process according to claim 2, wherein: in S2, when maintaining the rotor, the clamp at the bottom of the turntable (50) clamps three connecting wires on the rotor, and the connecting wires are fixed.
4. The method of using a process base for motor repair process according to claim 2, wherein: in the step S2, the two handles (62) are close to each other, the two arc clamping plates (61) are far away from each other, the hub is placed in the carrying channel (39) on the third objective table (37), the handles (62) are loosened, and the clamping blocks (65) clamp and fix the hub under the action force of the springs (64).
5. The method of claim 2, wherein the step of using the motor maintenance base is characterized by: in the step S3, before the motor is assembled, each component is physically cleaned, and the assembled motor is subjected to performance test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111375165.3A CN114074301B (en) | 2021-11-19 | 2021-11-19 | Machining base for motor maintenance and machining and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111375165.3A CN114074301B (en) | 2021-11-19 | 2021-11-19 | Machining base for motor maintenance and machining and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114074301A CN114074301A (en) | 2022-02-22 |
| CN114074301B true CN114074301B (en) | 2023-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111375165.3A Active CN114074301B (en) | 2021-11-19 | 2021-11-19 | Machining base for motor maintenance and machining and application method thereof |
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| Country | Link |
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| CN (1) | CN114074301B (en) |
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| CN213156026U (en) * | 2020-08-05 | 2021-05-11 | 柳州市工人医院 | Portable esophagus ultrasonic probe handle mount |
| CN213715702U (en) * | 2020-12-10 | 2021-07-16 | 绍兴芙兰柯印刷科技有限公司 | Novel large-table-board LED exposure machine for manufacturing printing plate |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4678204B2 (en) * | 2005-02-18 | 2011-04-27 | 横河電機株式会社 | XY stage |
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2021
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007163418A (en) * | 2005-12-16 | 2007-06-28 | Yokogawa Electric Corp | Xy stage |
| CN205108673U (en) * | 2015-11-17 | 2016-03-30 | 李凌燕 | Stomach tube for gastroenterology convenient to it is fixed |
| CN107650117A (en) * | 2016-07-26 | 2018-02-02 | 易立威机电股份有限公司 | Five axle door shape manipulators and its operating method |
| CN209474248U (en) * | 2018-01-23 | 2019-10-11 | 浙江梵丝璐服饰有限公司 | A kind of Clothing Sample show stand |
| CN209812251U (en) * | 2019-05-16 | 2019-12-20 | 中国人民解放军海军工程大学 | Portable automatic equipment maintenance platform |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114074301A (en) | 2022-02-22 |
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Effective date of registration: 20240124 Address after: 831100 tasihe Industrial Park, Manas County, Changji Hui Autonomous Prefecture, Xinjiang Uygur Autonomous Region Patentee after: XINJIANG ZHONGNENG WANYUAN CHEMICAL CO.,LTD. Country or region after: China Address before: 236000 No.2 Linhua Road, Linquan County, Fuyang City, Anhui Province Patentee before: ANHUI JINMEI ZHONGNENG CHEMICAL INDUSTRIAL Co.,Ltd. Country or region before: China |