Disclosure of Invention
The invention aims to provide a PVC toughening agent and a preparation method thereof in order to solve the problems of large brittleness, poor toughness and strength and higher production cost of the traditional toughening agent for processing a polyvinyl chloride film.
The invention realizes the purpose through the following technical scheme: the PVC toughening agent comprises the following components in parts by weight: the acrylic resin modified acrylic resin comprises 30-50 parts of chlorinated polyethylene, 15-20 parts of polyacrylic resin, 8-10 parts of nano calcium carbonate, 6-8 parts of ACR impact resistant agent, 4-6 parts of emulsifier, 3-4 parts of polyvinyl alcohol, 2-5 parts of methyl acrylate, 1-2 parts of paraffin, 2-3 parts of antioxidant, 3-5 parts of cross-linking agent and 3-5 parts of coupling agent.
Further, the emulsifier is sodium alkyl benzene sulfonate.
Further, the antioxidant is antioxidant BHT.
Further, the cross-linking agent is any one of allyl phthalate, vinyltriethoxysilane or vinyltrimethoxysilane.
Further, the coupling agent is a titanate coupling agent.
A preparation method of a PVC toughening agent comprises the following steps:
step S01: crushing for later use, namely weighing 30-50 parts by weight of chlorinated polyethylene, 15-20 parts by weight of polyacrylic resin and 8-10 parts by weight of nano calcium carbonate, feeding the materials into a crusher, and crushing the materials into particles with the diameter of 0.2-0.5 mm;
step S02: primary mixing and stirring, namely feeding the granular chlorinated polyethylene, the polyacrylic acid resin and the nano calcium carbonate prepared in the step S01 into a stirring tank for mixing, heating and stirring, wherein the stirring speed is 200-;
step S03: cooling, namely cooling the mixture prepared in the step S02 to a normal temperature state;
step S04: performing secondary mixing and stirring, namely continuously feeding the mixture prepared in the step S03 into a stirring tank for heating and stirring, wherein the stirring speed is 180-200 r/min, the heating temperature is 180-200 ℃, then weighing 6-8 parts of ACR impact resistance agent, 4-6 parts of emulsifier, 3-4 parts of polyvinyl alcohol, 2-5 parts of methyl acrylate, 1-2 parts of paraffin, 2-3 parts of antioxidant, 3-5 parts of cross-linking agent and 3-5 parts of coupling agent according to parts by weight, sequentially feeding into the stirring tank, adjusting the stirring speed to 60-120r/min during feeding, stirring while feeding, and adjusting the stirring speed to 300-400r/min after feeding is completed until the mixture is fully and uniformly mixed;
step S05: extrusion molding, namely feeding the mixture prepared in the step S04 into a granulator, and performing extrusion granulation through the granulator to form granules with the diameter of 2-3 mm;
step S06: and (4) grinding, namely grinding the particles prepared in the step S05 by using a grinding machine so that the particle size of the powder is 500-600 meshes to obtain the PVC toughening agent.
Further, the stirring time in the step S02 is 20-30 min.
Further, the mixture in the step S03 is cooled by being placed in a refrigerator.
Further, the mixture in the step S03 is cooled by natural cooling.
Compared with the prior art, the invention has the beneficial effects that: the preparation method provided by the invention has simple process steps, low cost and easy operation and realization, and the PVC toughening agent produced by the preparation method provided by the invention is used for the PVC composite material, and can improve the strength, rigidity and modulus of the PVC composite material while toughening the PVC composite material, so that the reduction range of the Vicat softening point is extremely small or hardly reduced, the strength and toughness of the PVC composite material are well balanced, and the PVC composite material has high strength while obtaining good impact toughness.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The PVC toughening agent shown in the figures 1 to 3 comprises the following components in parts by weight: the acrylic resin modified acrylic resin comprises 30-50 parts of chlorinated polyethylene, 15-20 parts of polyacrylic resin, 8-10 parts of nano calcium carbonate, 6-8 parts of ACR impact resistant agent, 4-6 parts of emulsifier, 3-4 parts of polyvinyl alcohol, 2-5 parts of methyl acrylate, 1-2 parts of paraffin, 2-3 parts of antioxidant, 3-5 parts of cross-linking agent and 3-5 parts of coupling agent.
The emulsifier is sodium alkyl benzene sulfonate. The antioxidant is antioxidant BHT. The cross-linking agent is any one of allyl phthalate, vinyl triethoxysilane or vinyl trimethoxysilane. The coupling agent is titanate coupling agent.
A preparation method of a PVC toughening agent comprises the following steps:
step S01: crushing for later use, namely weighing 30-50 parts by weight of chlorinated polyethylene, 15-20 parts by weight of polyacrylic resin and 8-10 parts by weight of nano calcium carbonate, feeding the materials into a crusher, and crushing the materials into particles with the diameter of 0.2-0.5 mm;
step S02: primary mixing and stirring, namely feeding the granular chlorinated polyethylene, the polyacrylic acid resin and the nano calcium carbonate prepared in the step S01 into a stirring tank for mixing, heating and stirring, wherein the stirring speed is 200-;
step S03: cooling, namely cooling the mixture prepared in the step S02 to a normal temperature state;
step S04: performing secondary mixing and stirring, namely continuously feeding the mixture prepared in the step S03 into a stirring tank for heating and stirring, wherein the stirring speed is 180-200 r/min, the heating temperature is 180-200 ℃, then weighing 6-8 parts of ACR impact resistance agent, 4-6 parts of emulsifier, 3-4 parts of polyvinyl alcohol, 2-5 parts of methyl acrylate, 1-2 parts of paraffin, 2-3 parts of antioxidant, 3-5 parts of cross-linking agent and 3-5 parts of coupling agent according to parts by weight, sequentially feeding into the stirring tank, adjusting the stirring speed to 60-120r/min during feeding, stirring while feeding, and adjusting the stirring speed to 300-400r/min after feeding is completed until the mixture is fully and uniformly mixed;
step S05: extrusion molding, namely feeding the mixture prepared in the step S04 into a granulator, and performing extrusion granulation through the granulator to form granules with the diameter of 2-3 mm;
step S06: and (4) grinding, namely grinding the particles prepared in the step S05 by using a grinding machine so that the particle size of the powder is 500-600 meshes to obtain the PVC toughening agent.
And the stirring time in the step S02 is 20-30 min. And cooling the mixture in the step S03 by putting the mixture into a refrigerator for cooling. And cooling the mixture in the step S03 in a natural cooling mode.
The present invention is illustrated by the following more specific examples.
The first embodiment is as follows:
the PVC toughening agent comprises the following components in parts by weight: the paint comprises 16 parts of chlorinated polyethylene, 30 parts of polyacrylic resin, 8 parts of nano calcium carbonate, 6 parts of ACR impact resistance agent, 4 parts of emulsifier, 3 parts of polyvinyl alcohol, 2 parts of methyl acrylate, 1 part of paraffin, 2 parts of antioxidant, 3 parts of crosslinking agent and 3 parts of coupling agent.
The emulsifier is sodium alkyl benzene sulfonate. The antioxidant is antioxidant BHT. The cross-linking agent is any one of allyl phthalate, vinyl triethoxysilane or vinyl trimethoxysilane. The coupling agent is titanate coupling agent.
A preparation method of a PVC toughening agent comprises the following steps:
step S01: crushing for later use, namely weighing 30 parts by weight of chlorinated polyethylene, 15 parts by weight of polyacrylic resin and 8 parts by weight of nano calcium carbonate, feeding the materials into a crusher, and crushing the materials into particles with the diameter of 0.2 mm;
step S02: primary mixing and stirring, namely feeding the granular chlorinated polyethylene, the polyacrylic acid resin and the nano calcium carbonate prepared in the step S01 into a stirring tank for mixing, heating and stirring, wherein the stirring speed is 200r/min, and the heating temperature is 200 ℃;
step S03: cooling, namely cooling the mixture prepared in the step S02 to a normal temperature state;
step S04: mixing and stirring for the second time, continuously feeding the mixture prepared in the step S03 into a stirring tank for heating and stirring, wherein the stirring speed is 180r/min, the heating temperature is 180 ℃, then weighing 6 parts of ACR impact resistance agent, 4 parts of emulsifier, 3 parts of polyvinyl alcohol, 2 parts of methyl acrylate, 1 part of paraffin, 2 parts of antioxidant, 3 parts of cross-linking agent and 3 parts of coupling agent according to the parts by weight, sequentially feeding into the stirring tank, adjusting the stirring speed to 60r/min during feeding, feeding while stirring, and adjusting the stirring speed to 300r/min after feeding is finished until the mixture is fully and uniformly mixed;
step S05: extrusion molding, namely feeding the mixture prepared in the step S04 into a granulator, and performing extrusion granulation through the granulator to form granules with the diameter of 2 mm;
step S06: and (5) grinding, namely grinding the particles prepared in the step S05 by using a grinding mill to make the particle size of the powder be 500 meshes, thus obtaining the PVC toughening agent.
The stirring time in the step S02 is 20 min. And cooling the mixture in the step S03 by putting the mixture into a refrigerator for cooling. And cooling the mixture in the step S03 in a natural cooling mode.
Example two:
the PVC toughening agent comprises the following components in parts by weight: the paint comprises 40 parts of chlorinated polyethylene, 18 parts of polyacrylic resin, 9 parts of nano calcium carbonate, 7 parts of ACR (acrylic acrylate) impact resistant agent, 5 parts of emulsifier, 3 parts of polyvinyl alcohol, 3 parts of methyl acrylate, 1 part of paraffin, 2 parts of antioxidant, 4 parts of crosslinking agent and 4 parts of coupling agent.
The emulsifier is sodium alkyl benzene sulfonate. The antioxidant is antioxidant BHT. The cross-linking agent is any one of allyl phthalate, vinyl triethoxysilane or vinyl trimethoxysilane. The coupling agent is titanate coupling agent.
A preparation method of a PVC toughening agent comprises the following steps:
step S01: crushing for later use, namely weighing 40 parts by weight of chlorinated polyethylene, 18 parts by weight of polyacrylic resin and 9 parts by weight of nano calcium carbonate, feeding the materials into a crusher, and crushing the materials into particles with the diameter of 0.3 mm;
step S02: primary mixing and stirring, namely feeding the granular chlorinated polyethylene, the polyacrylic acid resin and the nano calcium carbonate prepared in the step S01 into a stirring tank for mixing, heating and stirring, wherein the stirring speed is 300r/min, and the heating temperature is 210 ℃;
step S03: cooling, namely cooling the mixture prepared in the step S02 to a normal temperature state;
step S04: mixing and stirring for the second time, continuously feeding the mixture prepared in the step S03 into a stirring tank for heating and stirring, wherein the stirring speed is 250r/min, the heating temperature is 190 ℃, then weighing 7 parts of ACR impact resistance agent, 5 parts of emulsifier, 3 parts of polyvinyl alcohol, 3 parts of methyl acrylate, 1 part of paraffin, 2 parts of antioxidant, 4 parts of cross-linking agent and 4 parts of coupling agent according to the parts by weight, sequentially feeding into the stirring tank, adjusting the stirring speed to 90r/min during feeding, feeding while stirring, and adjusting the stirring speed to 350r/min after feeding is finished until the mixture is fully and uniformly mixed;
step S05: extrusion molding, namely feeding the mixture prepared in the step S04 into a granulator, and carrying out extrusion granulation through the granulator to form granules with the diameter of 2.5 mm;
step S06: and (4) grinding, namely grinding the particles prepared in the step S05 by using a grinder to make the particle size of the powder be 550 meshes to obtain the PVC toughening agent.
The stirring time in the step S02 is 25 min. And cooling the mixture in the step S03 by putting the mixture into a refrigerator for cooling. And cooling the mixture in the step S03 in a natural cooling mode.
Example three:
the PVC toughening agent comprises the following components in parts by weight: the paint comprises 50 parts of chlorinated polyethylene, 20 parts of polyacrylic resin, 10 parts of nano calcium carbonate, 8 parts of ACR (acrylic acrylate) impact resistant agent, 6 parts of emulsifier, 4 parts of polyvinyl alcohol, 5 parts of methyl acrylate, 2 parts of paraffin, 3 parts of antioxidant, 5 parts of crosslinking agent and 5 parts of coupling agent.
The emulsifier is sodium alkyl benzene sulfonate. The antioxidant is antioxidant BHT. The cross-linking agent is any one of allyl phthalate, vinyl triethoxysilane or vinyl trimethoxysilane. The coupling agent is titanate coupling agent.
A preparation method of a PVC toughening agent comprises the following steps:
step S01: crushing for later use, namely weighing 50 parts by weight of chlorinated polyethylene, 20 parts by weight of polyacrylic resin and 10 parts by weight of nano calcium carbonate, feeding the materials into a crusher, and crushing the materials into particles with the diameter of 0.5 mm;
step S02: primary mixing and stirring, namely feeding the granular chlorinated polyethylene, the polyacrylic acid resin and the nano calcium carbonate prepared in the step S01 into a stirring tank for mixing, heating and stirring, wherein the stirring speed is 400r/min, and the heating temperature is 220 ℃;
step S03: cooling, namely cooling the mixture prepared in the step S02 to a normal temperature state;
step S04: mixing and stirring for the second time, continuously feeding the mixture prepared in the step S03 into a stirring tank for heating and stirring, wherein the stirring speed is 300r/min, the heating temperature is 200 ℃, then weighing 8 parts of ACR impact resistance agent, 6 parts of emulsifier, 4 parts of polyvinyl alcohol, 5 parts of methyl acrylate, 2 parts of paraffin, 3 parts of antioxidant, 5 parts of cross-linking agent and 5 parts of coupling agent according to the parts by weight, sequentially feeding into the stirring tank, adjusting the stirring speed to 120r/min during feeding, feeding while stirring, and adjusting the stirring speed to 400r/min after feeding is finished until the mixture is fully and uniformly mixed;
step S05: extrusion molding, namely feeding the mixture prepared in the step S04 into a granulator, and performing extrusion granulation through the granulator to form granules with the diameter of 3 mm;
step S06: and (5) grinding, namely grinding the particles prepared in the step S05 by using a grinder to make the particle size of the powder be 600 meshes to obtain the PVC toughening agent.
And the stirring time in the step S02 is 20-30 min. And cooling the mixture in the step S03 by putting the mixture into a refrigerator for cooling. And cooling the mixture in the step S03 in a natural cooling mode.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.