CN114045620A - Automatic finishing system for improving rubbing fastness of fabric and control method thereof - Google Patents

Automatic finishing system for improving rubbing fastness of fabric and control method thereof Download PDF

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Publication number
CN114045620A
CN114045620A CN202111497731.8A CN202111497731A CN114045620A CN 114045620 A CN114045620 A CN 114045620A CN 202111497731 A CN202111497731 A CN 202111497731A CN 114045620 A CN114045620 A CN 114045620A
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China
Prior art keywords
water level
air
electric control
control valve
pipe
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CN202111497731.8A
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Chinese (zh)
Inventor
马方方
李华生
赵航
王存山
王碧华
黄庄芳容
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Changzhou New Wide Knitting & Dyeing Co ltd
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Changzhou New Wide Knitting & Dyeing Co ltd
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Priority to CN202111497731.8A priority Critical patent/CN114045620A/en
Publication of CN114045620A publication Critical patent/CN114045620A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses an automatic finishing system for improving the rubbing fastness of fabrics and a control method thereof, wherein the system comprises: the auxiliary agent stirring device comprises a charging basket, a water inlet, a stirring mechanism, a feeding pipe and a first air-pressure pipeline, wherein the water inlet, the stirring mechanism, the feeding pipe and the first air-pressure pipeline are arranged at the top end of the charging basket; the fabric dipping device comprises a material groove and a cloth guide roller arranged in the material groove, the bottom end of a material barrel is communicated with the material groove through a material conveying pipe, the air compressor is connected with a second air pressure pipeline, and the second air pressure pipeline extends into the bottom of the material groove. According to the invention, the auxiliary agent solution is stirred from bottom to top by using the air pressure gas, so that the auxiliary agent is dissolved more fully and uniformly, the auxiliary agent is prevented from precipitating, the auxiliary agent is uniformly and stably distributed on the fabric, the auxiliary agent can be automatically stirred and supplemented, and the automatic control level is improved.

Description

Automatic finishing system for improving rubbing fastness of fabric and control method thereof
Technical Field
The invention relates to the technical field of fiber fabrics, in particular to an automatic finishing system for improving the rubbing fastness of fabrics and a control method thereof.
Background
Crockfastness is one of the important color fastness indicators of textiles, and refers to the degree of crocking resistance of dyed or printed fabrics. At present, the existing method for improving the rubbing fastness of the fabric is to add a rubbing fastness improver in a dye vat or after-treatment, the dry and wet rubbing fastness of the fabric can be greatly improved by using the good rubbing fastness improver, the rubbing fastness improver is generally a resin type finishing agent, and the rubbing fastness of the fabric is improved through the cross-linking reaction of resin, but the rubbing fastness improver is of a macromolecular structure, is easy to precipitate, is not fully and uniformly dissolved, so that an auxiliary agent spot is generated, and the auxiliary agent effect is unstable.
Disclosure of Invention
The invention aims to provide an automatic finishing system for improving the rubbing fastness of a fabric and a control method thereof.
In order to achieve the purpose, the invention provides the following scheme:
an automatic finishing system for improving the rubbing fastness of fabric comprises a controller, and an air compressor, an assistant stirring device and a fabric soaking device which are electrically connected with the controller, wherein the assistant stirring device comprises a charging basket, a water inlet and a stirring mechanism which are arranged at the top end of the charging basket, the water inlet is connected with a water inlet pipe, the stirring mechanism comprises a stirring motor and a stirring shaft which is in driving connection with the stirring motor, and stirring blades are arranged on the stirring shaft; the top end of the charging bucket is also provided with a feeding pipe and a first air-pressure pipeline, the feeding pipe extends into the charging bucket and is used for adding auxiliaries, one end of the first air-pressure pipeline is communicated with the air compressor, the other end of the first air-pressure pipeline extends into the bottom of the charging bucket and forms a circular guide pipe, and a plurality of air outlets with downward openings are uniformly arranged on the circular guide pipe;
the fabric dipping device comprises a material groove and a cloth guide roller arranged in the material groove, the cloth guide roller is connected with a driving motor, the bottom end of the material barrel is provided with a material conveying pipe, and the material conveying pipe is communicated with the material groove; the air compressor is connected with a second air pressure pipeline, the second air pressure pipeline extends into the bottom of the material groove and forms a horizontal long guide pipe, and a plurality of air outlets with downward openings are uniformly arranged on the horizontal long guide pipe;
the stirring motor and the driving motor are respectively and electrically connected with the controller.
Further, be provided with first electric control valve on the inlet tube, be provided with second electric control valve on the inlet tube, be provided with third electric control valve on the first air-compression gas pipeline, be provided with fourth electric control valve on the conveying pipeline, be provided with fifth electric control valve on the second air-compression gas pipeline, first electric control valve, second electric control valve, third electric control valve, fourth electric control valve, fifth electric control valve respectively with controller electric connection.
Furthermore, a first water level sensor is arranged in the charging bucket, a second water level sensor is arranged in the charging chute, and the first water level sensor and the second water level sensor are respectively and electrically connected with the controller.
Further, the controller is also connected with a display and an alarm.
The invention also provides a control method of the automatic finishing system for improving the rubbing fastness of the fabric, which is applied to the automatic finishing system for improving the rubbing fastness of the fabric and comprises the following steps:
s1, soaking: the controller controls the opening of the water inlet pipe, the water injection into the charging basket, the opening of the water inlet pipe, the conveying of the auxiliary agent into the charging basket, the operation of the stirring mechanism and the air compressor, the opening of the first air pressure pipeline, the discharge of air pressure gas from the air outlet of the circular guide pipe after the ventilation, the washing of the bottom of the charging basket, the continuous rising of the air pressure gas to further stir and finish the solution, the stirring motor drives the stirring shaft to rotate, the mechanical stirring effect is achieved, the soaking of the auxiliary agent is realized, and the uniformly dissolved auxiliary agent solution is generated;
s2, conveying: after the material is soaked for a set time, the material conveying pipe is opened to convey materials to the material groove, meanwhile, the second air pressure pipeline is opened, air pressure gas is discharged downwards from the air outlet of the horizontal long guide pipe to wash the bottom of the material groove and continuously rise to further stir and finish the solution, the controller drives the cloth guide roller to rotate by controlling the driving motor, and the cloth guide roller drives the fabric to be soaked in the auxiliary agent solution.
Further, the controller receives the water level data of the charging basket that first water level sensor gathered, and the water level in the charging basket reaches the high water level threshold value of the charging basket of settlement, inlet tube and inlet pipe are closed respectively to first automatically controlled valve of controller control and second automatically controlled valve, and the water level in the charging basket is less than the low water level threshold value of the charging basket of settlement, inlet tube and inlet pipe are opened respectively to first automatically controlled valve of controller control and second automatically controlled valve, add the material.
Further, the controller receives the water level data of the trough collected by the second water level sensor, when the water level in the trough reaches a set trough high water level threshold, the controller controls the fourth electric control valve to close the material conveying pipe, and when the water level in the trough is lower than a set trough low water level threshold, the controller controls the fourth electric control valve to open the material conveying pipe to feed materials.
According to the specific embodiment provided by the invention, the invention discloses the following technical effects: according to the automatic finishing system for improving the rubbing fastness of the fabric and the control method thereof, the air compressor is arranged to provide air pressure gas for the auxiliary agent stirring device and the fabric soaking device, the air pressure gas can stir the auxiliary agent solution from bottom to top through the air outlet at the bottom of the charging bucket or the charging chute, so that the auxiliary agent is prevented from precipitating, the stirring mechanism is matched in the charging bucket, so that the auxiliary agent is fully dissolved, and the auxiliary agent solution flowing continuously is fully contacted with the fabric on the cloth guide roller in the charging bucket, so that the auxiliary agent is uniformly and stably distributed on the fabric; meanwhile, the first electric control valve to the fifth electric control valve are arranged, so that the automatic closing and opening of each pipeline can be realized; the first water level sensor and the second water level sensor are arranged, the water level of the solution in the charging bucket and the material groove is monitored in real time, and automatic monitoring is achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic diagram of an automated finishing system for improving the crockfastness of fabrics according to the present invention;
FIG. 2 is a top view of the bucket of the present invention;
FIG. 3 is a top view structural diagram of the trough of the present invention;
description of reference numerals: 1. a water inlet pipe; 2. a water inlet; 3. a stirring motor; 4. a feed pipe; 5. a first air pressure gas duct; 6. a charging bucket; 7. a first air outlet; 8. a delivery pipe; 9. a trough; 10. a second water level sensor; 11. a cloth guide roller; 12. a second air outlet; 13. a second air pressure gas conduit; 14. a first water level sensor; 15. a controller; 16. an air compressor; 17. a fourth electrically controlled valve; 18. a first electrically controlled valve; 19. a second electrically controlled valve; 20. a third electrically controlled valve; 21. and a fifth electric control valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide an automatic finishing system for improving the rubbing fastness of a fabric and a control method thereof.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1 to 3, the automatic finishing system for improving the rubbing fastness of the fabric provided by the invention comprises a controller 15, and an air compressor 16, an assistant stirring device and a fabric soaking device which are electrically connected with the controller 15, wherein the assistant stirring device comprises a charging basket 6, a water inlet 2 and a stirring mechanism which are arranged at the top end of the charging basket 6, the water inlet 2 is connected with a water inlet pipe 1, the stirring mechanism comprises a stirring motor 3 and a stirring shaft which is in driving connection with the stirring motor, and stirring blades are arranged on the stirring shaft; a feeding pipe 4 and a first air-pressure gas pipeline 5 are further arranged at the top end of the charging barrel 6, the feeding pipe 4 extends into the charging barrel 6 and is used for adding auxiliaries, one end of the first air-pressure gas pipeline 5 is communicated with the air compressor 16, the other end of the first air-pressure gas pipeline extends into the bottom of the charging barrel 6 and forms a circular guide pipe, and a plurality of gas outlets with downward openings, namely first gas outlets 7, are uniformly arranged on the circular guide pipe;
the fabric dipping device comprises a material groove 9 and a cloth guide roller 11 arranged in the material groove 9, the cloth guide roller 11 is connected with a driving motor, a material conveying pipe 8 is arranged at the bottom end of the material barrel 6, and the material conveying pipe 8 is communicated with the material groove 9; the air compressor 16 is connected with a second air pressure pipeline 13, the second air pressure pipeline 13 extends into the bottom of the material tank 9 to form a horizontal long guide pipe, and a plurality of air outlets with downward openings, namely second air outlets 12, are uniformly arranged on the horizontal long guide pipe;
the stirring motor and the driving motor are respectively electrically connected with the controller 15.
Be provided with first electric control valve 18 on the inlet tube 1, be provided with second electric control valve 19 on the inlet pipe 4, be provided with third electric control valve 20 on the first air-compression gas pipeline 5, be provided with fourth electric control valve 17 on the conveying pipeline 8, be provided with fifth electric control valve 21 on the second air-compression gas pipeline 13, first electric control valve 18, second electric control valve 19, third electric control valve 20, fourth electric control valve 17, fifth electric control valve 21 respectively with 15 electric connection of controller.
A first water level sensor 14 is arranged in the charging bucket 6, a second water level sensor 10 is arranged in the charging chute 9, and the first water level sensor 14 and the second water level sensor 10 are respectively and electrically connected with the controller 15.
The controller 15 is also connected with a display, an alarm and the like, is arranged in an intelligent manufacturing control center, and is convenient for workers to carry out centralized monitoring. The intelligent manufacturing control center comprises SPC software and an ERP system which are combined for use, and can be provided with: customer order information and requirements, reasonable additive usage, addition sequence and process control information.
The invention also provides a control method of the automatic finishing system for improving the rubbing fastness of the fabric, which is applied to the automatic finishing system for improving the rubbing fastness of the fabric and comprises the following steps:
s1, soaking: the controller 15 controls the opening of the water inlet pipe 1, the water injection into the charging basket 6, the opening of the water inlet pipe 4, the auxiliary agent delivery into the charging basket 6, the operation of the stirring mechanism and the air compressor 16, the opening of the first air pressure pipeline 5, the air pressure discharged from the air outlet of the circular conduit after the air ventilation, the washing of the bottom of the charging basket 6, the further stirring and solution finishing by the continuous rising, the stirring motor 3 driving the stirring shaft to rotate, the mechanical stirring effect, the soaking of the auxiliary agent and the generation of the uniformly dissolved auxiliary agent solution;
s2, conveying: after the material soaking is carried out for a set time, the material conveying pipe is opened to convey materials to the material groove 9, meanwhile, the second air pressure pipeline 13 is opened, air pressure gas is discharged downwards from the air outlet of the horizontal long guide pipe to wash the bottom of the material groove 9, the air pressure gas continuously rises to further stir and finish the solution, the controller 15 drives the cloth guide roller 11 to rotate by controlling the driving motor, and the cloth guide roller 11 drives the fabric to be soaked in the auxiliary agent solution.
Wherein, the controller 15 receives the water level data of the storage bucket 6 that first water level sensor 14 gathered, and the water level of 6 reaches the high water level threshold value of the storage bucket of settlement in the storage bucket, inlet tube 1 and inlet pipe 4 are closed respectively to first electric control valve 18 of controller 15 control and second electric control valve 19, and the water level is less than the low water level threshold value of the storage bucket of settlement in the storage bucket 6, inlet tube 1 and inlet pipe 4 are opened respectively to first electric control valve 18 of controller 15 control and second electric control valve 19, add the material.
The controller 15 receives the water level data of the trough 9 acquired by the second water level sensor 10, when the water level in the trough 9 reaches a set trough high water level threshold, the controller 15 controls the fourth electric control valve 17 to close the feed delivery pipe 8, and when the water level in the trough 9 is lower than the set trough low water level threshold, the controller 15 controls the fourth electric control valve 17 to open the feed delivery pipe 8 to feed materials.
The invention provides a control method of an automatic finishing system for improving the rubbing fastness of fabrics, which comprises the steps of automatically quantifying a material to be soaked and automatically conveying an auxiliary agent, wherein water is firstly fed from a water inlet pipe 1 during material soaking, a stirring motor 3 and a third electric control valve 20 are automatically opened, the auxiliary agent is added from a feed pipe 4, after the material soaking is finished, a finishing solution is conveyed to a material tank 9 through a feed pipe 8, a fifth electric control valve 21 is automatically opened, a second air pressure pipeline 13 is arranged at the bottom of the material tank 9, a second air outlet 12 faces downwards to play a stirring role (the stirring role is taken as a first air outlet 7 in a material barrel 6), one end of the material tank 9 is provided with a first water level sensor 10, the first water level sensor 10 and a fourth electric control valve 17 are electrically connected with a controller 15, after the material liquid level is low and the set water level, the controller 15 controls the water level of the fourth electric control valve 17 to open automatic material supplementing, and after the material supplementing is higher than the set water level, the material supplementing is stopped.
According to the automatic finishing system for improving the rubbing fastness of the fabric and the control method thereof, the air compressor is arranged to provide air pressure gas for the auxiliary agent stirring device and the fabric soaking device, the air pressure gas can stir the auxiliary agent solution from bottom to top through the air outlet at the bottom of the charging bucket or the charging chute, so that the auxiliary agent is prevented from precipitating, the stirring mechanism is matched in the charging bucket, so that the auxiliary agent is fully dissolved, and the auxiliary agent solution flowing continuously is fully contacted with the fabric on the cloth guide roller in the charging bucket, so that the auxiliary agent is uniformly and stably distributed on the fabric; meanwhile, the first electric control valve to the fifth electric control valve are arranged, so that the automatic closing and opening of each pipeline can be realized; the first water level sensor and the second water level sensor are arranged, the water level of the solution in the charging bucket and the material groove is monitored in real time, and automatic monitoring is achieved.
The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.

Claims (7)

1. An automated finishing system for improving crockfastness of fabrics, comprising: the auxiliary agent stirring device comprises a charging basket, a water inlet and a stirring mechanism, wherein the water inlet and the stirring mechanism are arranged at the top end of the charging basket; the top end of the charging bucket is also provided with a feeding pipe and a first air-pressure pipeline, the feeding pipe extends into the charging bucket and is used for adding auxiliaries, one end of the first air-pressure pipeline is communicated with the air compressor, the other end of the first air-pressure pipeline extends into the bottom of the charging bucket and forms a circular guide pipe, and a plurality of air outlets with downward openings are uniformly arranged on the circular guide pipe;
the fabric dipping device comprises a material groove and a cloth guide roller arranged in the material groove, the cloth guide roller is connected with a driving motor, the bottom end of the material barrel is provided with a material conveying pipe, and the material conveying pipe is communicated with the material groove; the air compressor is connected with a second air pressure pipeline, the second air pressure pipeline extends into the bottom of the material groove and forms a horizontal long guide pipe, and a plurality of air outlets with downward openings are uniformly arranged on the horizontal long guide pipe;
the stirring motor and the driving motor are respectively and electrically connected with the controller.
2. The automatic finishing system for improving the rubbing fastness of the fabric according to claim 1, wherein a first electric control valve is arranged on the water inlet pipe, a second electric control valve is arranged on the water inlet pipe, a third electric control valve is arranged on the first air pressure pipeline, a fourth electric control valve is arranged on the material conveying pipe, a fifth electric control valve is arranged on the second air pressure pipeline, and the first electric control valve, the second electric control valve, the third electric control valve, the fourth electric control valve and the fifth electric control valve are respectively electrically connected with the controller.
3. The automatic finishing system for improving the rubbing fastness of the fabric according to claim 1, wherein a first water level sensor is arranged in the charging barrel, a second water level sensor is arranged in the charging trough, and the first water level sensor and the second water level sensor are respectively and electrically connected with the controller.
4. The automatic finishing system for improving the rubbing fastness of the fabric according to claim 1, wherein the controller is further connected with a display and an alarm.
5. A control method of an automatic finishing system for improving the rubbing fastness of fabrics is characterized in that the control method is applied to the automatic finishing system for improving the rubbing fastness of fabrics of any one of claims 1 to 4, and comprises the following steps:
s1, soaking: the controller controls the opening of the water inlet pipe, the water injection into the charging basket, the opening of the water inlet pipe, the conveying of the auxiliary agent into the charging basket, the operation of the stirring mechanism and the air compressor, the opening of the first air pressure pipeline, the discharge of air pressure gas from the air outlet of the circular guide pipe after the ventilation, the washing of the bottom of the charging basket, the continuous rising of the air pressure gas to further stir and finish the solution, the stirring motor drives the stirring shaft to rotate, the mechanical stirring effect is achieved, the soaking of the auxiliary agent is realized, and the uniformly dissolved auxiliary agent solution is generated;
s2, conveying: after the material is soaked for a set time, the material conveying pipe is opened to convey materials to the material groove, meanwhile, the second air pressure pipeline is opened, air pressure gas is discharged downwards from the air outlet of the horizontal long guide pipe to wash the bottom of the material groove and continuously rise to further stir and finish the solution, the controller drives the cloth guide roller to rotate by controlling the driving motor, and the cloth guide roller drives the fabric to be soaked in the auxiliary agent solution.
6. The method for controlling an automatic finishing system for improving crockfastness of fabrics of claim 5, wherein the controller receives water level data of the material barrel collected by the first water level sensor, when the water level in the material barrel reaches a set high water level threshold of the material barrel, the controller controls the first electrically controlled valve and the second electrically controlled valve to close the water inlet pipe and the material inlet pipe respectively, and when the water level in the material barrel is lower than a set low water level threshold of the material barrel, the controller controls the first electrically controlled valve and the second electrically controlled valve to open the water inlet pipe and the material inlet pipe respectively for material adding.
7. The method as claimed in claim 5, wherein the controller receives the water level data of the trough collected by the second water level sensor, and when the water level in the trough reaches a preset trough high water level threshold, the controller controls the fourth electrically controlled valve to close the feeding pipe, and when the water level in the trough is lower than the preset trough low water level threshold, the controller controls the fourth electrically controlled valve to open the feeding pipe for feeding.
CN202111497731.8A 2021-12-09 2021-12-09 Automatic finishing system for improving rubbing fastness of fabric and control method thereof Pending CN114045620A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111497731.8A CN114045620A (en) 2021-12-09 2021-12-09 Automatic finishing system for improving rubbing fastness of fabric and control method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111497731.8A CN114045620A (en) 2021-12-09 2021-12-09 Automatic finishing system for improving rubbing fastness of fabric and control method thereof

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Publication Number Publication Date
CN114045620A true CN114045620A (en) 2022-02-15

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Application Number Title Priority Date Filing Date
CN202111497731.8A Pending CN114045620A (en) 2021-12-09 2021-12-09 Automatic finishing system for improving rubbing fastness of fabric and control method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116689216A (en) * 2023-06-07 2023-09-05 恒运(广州)动力机械有限公司 Automatic change formula antirust agent coating machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116689216A (en) * 2023-06-07 2023-09-05 恒运(广州)动力机械有限公司 Automatic change formula antirust agent coating machine
CN116689216B (en) * 2023-06-07 2024-04-02 恒运(广州)动力机械有限公司 Automatic change formula antirust agent coating machine

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