CN114042891A - Aluminum plate die-casting system and using method thereof - Google Patents
Aluminum plate die-casting system and using method thereof Download PDFInfo
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- CN114042891A CN114042891A CN202111325644.4A CN202111325644A CN114042891A CN 114042891 A CN114042891 A CN 114042891A CN 202111325644 A CN202111325644 A CN 202111325644A CN 114042891 A CN114042891 A CN 114042891A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2218—Cooling or heating equipment for dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
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Abstract
The invention relates to the field of aluminum plate die casting, in particular to an aluminum plate die casting system and a using method thereof, the aluminum plate die casting system comprises four support legs, the upper ends of the four support legs are fixedly connected with a high-pressure mechanism, one side of the high-pressure mechanism is fixedly connected with a driving mechanism, the interior of the high-pressure mechanism positioned at the lower end of the driving mechanism is fixedly connected with a refrigerating mechanism, when the aluminum plate die casting system is used, external air is conveniently sucked into a mounting groove under the action of the driving motor, a first fan blade, a first conical gear and a second fan blade by arranging the high-pressure mechanism, the driving motor, the refrigerating mechanism, a conveying mechanism, the transmission mechanism, a transition mechanism and an exhaust mechanism, so that the air is rapidly cooled by a cooling box and a cooler, and the cold cut is input into a die casting chamber by an air pump, an air inlet pipe and an air outlet pipe to preliminarily cool the die-cast aluminum plate, and then the die-cast aluminum plate is cooled by water, avoid the outside to take place acutely to deform, the cooling rate is fast, and guarantees the die-casting quality.
Description
Technical Field
The invention relates to the field of aluminum plate die casting, in particular to an aluminum plate die casting system and a using method thereof.
Background
The aluminum plate is a rectangular plate formed by rolling an aluminum ingot, and is generally produced by pressing or die-casting an aluminum plate, wherein the aluminum plate is an aluminum plate or an aluminum sheet having a thickness of 0.2mm to 500mm, a width of 200mm or more, and a length of 16m or less, the aluminum plate is an aluminum material having a thickness of 0.2mm or less, and the aluminum plate is an aluminum plate or an aluminum sheet having a width of 200mm or less (naturally, with the progress of large equipment, the number of aluminum plates having a maximum width of 600mm is large).
Aluminum plate passes through that die casting machine high pressure die-casting shaping is fast and do not have the burr, but need cool down the processing after the die-casting, present aluminum plate die-casting device all takes out aluminum plate then cools down, cooling speed is slow, can not directly cool off in inside, and direct water-cooling still can make aluminum plate surface change, reduce the aluminum plate quality, and unable quick drainage, can produce a large amount of steam and heat when cooling down simultaneously, exhaust rate is slow, present die casting machine inside cooling driving source is more simultaneously, the cost is bigger.
Disclosure of Invention
To address the problems in the prior art, the present invention provides an aluminum plate die casting system.
The technical scheme adopted by the invention for solving the technical problems is as follows: an aluminum plate die-casting system comprises four support legs, wherein the upper ends of the four support legs are fixedly connected with a high-pressure mechanism, one side of the high-pressure mechanism is fixedly connected with a driving mechanism, the inside of the high-pressure mechanism positioned at the lower end of the driving mechanism is fixedly connected with a refrigerating mechanism, the high-pressure mechanism positioned outside the refrigerating mechanism is fixedly connected with a conveying mechanism, the high-pressure mechanism is rotatably connected with a transmission mechanism, the lower end of the transmission mechanism is connected with a transition mechanism in a meshed mode, the lower end of the transition mechanism is connected with an exhaust mechanism in a meshed mode, and the middle of the top end of the high-pressure mechanism is provided with a sealing mechanism;
the high-pressure mechanism comprises a die-casting machine, the die-casting machine is fixedly connected to the upper ends of four support legs, a die-casting chamber with high-pressure equipment is arranged inside one side of the die-casting machine, a mounting groove is arranged inside the die-casting machine far away from one side of the die-casting chamber, a conveying trough is arranged inside the die-casting machine at the lower end of the die-casting chamber, a plurality of inlets and outlets are arranged at the upper end of the conveying trough in a penetrating manner, the inlets and the outlets are communicated with the die-casting chamber, a first threaded hole is arranged at one side of the conveying trough far away from the mounting groove in a penetrating manner, a second threaded hole is arranged at the lower end of the conveying trough far away from one side of the first threaded hole in a penetrating manner, threaded grooves are arranged at positions corresponding to the conveying trough and the second threaded hole, a first mounting hole is arranged at the wall of one side of the mounting groove close to the upper end position in a penetrating manner, and a first bearing is fixedly connected in the first mounting hole, a plurality of first air holes are formed in the side wall of the die casting machine at two ends of the first mounting hole in a penetrating manner, a second mounting hole is formed in the middle groove wall of the top end of the mounting groove in a penetrating manner, a second bearing is fixedly connected inside the second mounting hole, and a die casting die is fixedly connected to the bottom end of the die casting chamber;
actuating mechanism includes a first mounting panel, first mounting panel fixed connection is at the die casting machine lateral wall that is located first mounting hole lower extreme, just driving motor of first mounting panel upper end fixedly connected with, a driving lever of driving motor output fixedly connected with, the driving lever passes first bearing and extends to in the mounting groove and a first bevel gear of fixedly connected with, a first flabellum of driving lever pole wall fixedly connected with.
Specifically, refrigeration mechanism includes four second mounting panels, four second mounting panel fixed connection is close to the both sides inner wall of lower extreme position at the mounting groove, and four the second mounting panel is refrigeration case of the common fixedly connected with in one side in opposite directions, refrigeration incasement portion fixed mounting has a refrigerator, just refrigeration case top is run through and has been seted up a plurality of second gas pocket, refrigeration case upper surface center department fixedly connected with third bearing, a first bull stick has been cup jointed to the third bearing upper end, a plurality of second flabellum of first bull stick wall fixedly connected with a plurality of second flabellum first bull stick top fixedly connected with a second bevel gear, second bevel gear meshing is connected at a first bevel gear lower extreme.
Specifically, conveying mechanism includes a third mounting panel, third mounting panel fixed connection is at the die casting machine lateral wall that is located first mounting panel lower extreme, just air pump of third mounting panel lower extreme fixedly connected with, an intake pipe of air pump one side fixedly connected with, the intake pipe runs through the die casting machine lateral wall and extends to the mounting groove in and runs through refrigeration case tank wall and extends to the refrigeration incasement, an outlet duct of air pump opposite side fixedly connected with, the outlet duct lower extreme runs through die casting machine bottom lateral wall and extends to the conveyer trough in, just a steady rest of outlet duct and die casting machine junction fixedly connected with.
Concretely, drive mechanism includes a second bull stick, the fixed cover of second bull stick is in the second bearing, just third bevel gear of second bull stick lower extreme fixedly connected with, third bevel gear meshes and connects in first bevel gear upper end, first drive wheel of second bull stick top fixedly connected with is kept away from cavity board in the die casting machine lateral wall fixedly connected with of first drive wheel one side, just cavity board middle part fixedly connected with fourth bearing, the inside fixedly connected with transfer line of fourth bearing, a second drive wheel of transfer line upper end fixedly connected with, the common transmission of second drive wheel and first drive wheel is connected with a belt, a fourth bevel gear of transfer line lower extreme fixedly connected with.
Specifically, excessive mechanism includes a fifth bearing, fifth bearing fixed connection is at the die casting machine lateral wall that is located fourth conical gear lower extreme, just one side fixed sleeve machine that the die casting machine was kept away from to the fifth bearing has a third bull stick, the fixed cover of third bull stick wall has cup jointed a fifth conical gear, the meshing of fifth conical gear is connected at fourth conical gear lower extreme, a first gear of one side fixedly connected with of die casting machine is kept away from to the third bull stick.
Specifically, the exhaust mechanism comprises an exhaust pipe which is highly connected with the outer side wall of the die casting machine at the lower end of the first gear, the exhaust pipe penetrates through the die casting machine and extends into the die casting chamber, the upper end of one side of the exhaust pipe, which is far away from the die casting machine, is penetrated and provided with an opening, an electric valve is fixedly arranged in the exhaust pipe, two support rods are fixedly connected in one side of the exhaust pipe close to the opening, a sixth bearing is fixedly connected at the opposite ends of the two support rods together, a fourth rotating rod is fixedly sleeved in the sixth bearing, a plurality of third fan blades are fixedly sleeved on the wall of one side rod of the fourth rotating rod, which is close to the electric valve, the rod wall corresponding to the opening and the fourth rotating rod is fixedly connected with a second gear, and the lower end of the first gear positioned at the upper end of the second gear penetrates through the opening to be meshed and connected with the second gear.
Specifically, sealing mechanism includes one and runs through the mouth, run through the mouth and run through and set up on the die casting machine lateral wall that is located the die-casting chamber upper end, just run through a mouthful both sides and set up two first spouts that are horizontal setting, two first spout lower extreme all sets up one and is the second spout of vertical setting, and two equal sliding connection has a slide, two in the first spout slide lower extreme passes first spout sliding connection in the second spout, two slide extends to one side in opposite directions and runs through a mouthful and common fixedly connected with sealing door, sealing door lower extreme fixedly connected with one is sealed to fill up, just sealed pad offsets with the inside wall that runs through the mouth, handle of sealing door upper end fixedly connected with.
Specifically, one side of the first threaded hole, which is far away from the conveying groove, is in threaded connection with a first sealing plug, and the second threaded hole, which is far away from one side of the first sealing plug, and the threaded groove are in threaded connection with a second sealing plug together.
The use method of the aluminum plate die-casting system is characterized by comprising the following steps: the method comprises the following steps:
the first step is as follows: pulling the handle, pulling the sealing door to ascend, driving the two sliding plates to slide in the two second sliding grooves by the sealing door, when the two sliding plates slide to the two first sliding grooves from the two second sliding grooves and then transversely pulling the sealing door to slide, injecting molten aluminum water into a die-casting die in a die-casting chamber through the through hole, and then carrying out rapid die-casting through high-pressure equipment of the die-casting chamber;
the second step is that: screwing out the second sealing plug from the second threaded hole and the threaded groove, starting a driving motor, driving a driving rod to rotate by the output end of the driving motor through a first bearing, driving a first fan blade and a first bevel gear to rotate by the driving rod, sucking air into the mounting groove by the first fan blade through a plurality of first air holes, driving a second bevel gear by the meshing of the first bevel gear, driving a first rotating rod and a plurality of second fan blades to rotate by the second bevel gear through a third bearing, injecting air into the refrigerating box by a plurality of second fan blades through a plurality of second air holes, rapidly cooling the air by the refrigerator, starting an air pump at the moment, sucking out cold air by the air pump through an air inlet pipe, then, injecting cold air into the conveying groove through the air outlet pipe, preliminarily cooling the aluminum plate inside the die-casting die through the plurality of inlets and outlets by the cold air in the conveying groove, and then connecting the second sealing plug into the thread groove through the second threaded hole in a threaded manner;
the third step: screwing the first sealing plug out of the first threaded hole, then injecting water into the die-casting chamber through the through hole to rapidly cool the aluminum plate in the die-casting die, wherein steam is generated during cooling in the die-casting chamber, and at the moment, the water for cooling the aluminum plate flows into the conveying groove through the plurality of inlets and outlets and is discharged through the first threaded hole;
the fourth step: the upper end of the first conical gear is meshed with the first conical gear to drive the third conical gear, the third conical gear drives the second rotating rod and the first driving wheel to rotate through the second bearing, the first driving wheel drives the second driving wheel to rotate through a belt, the second driving wheel drives the driving rod and the fourth conical gear to rotate through the fourth bearing, the fourth conical gear is meshed with the fifth conical gear to drive the fifth conical gear to rotate, the fifth conical gear drives the third rotating rod and the first gear to rotate through the fifth bearing, the first gear is meshed with the second gear to rotate, the second gear drives the fourth rotating rod and the third fan blades to rotate through the sixth bearing, the electric valve is opened at the moment, and the third fan blades can rapidly discharge steam and heat through the exhaust pipe.
The invention has the beneficial effects that:
(1) according to the aluminum plate die-casting system and the using method thereof, the high-pressure mechanism, the driving motor, the refrigerating mechanism, the conveying mechanism, the transmission mechanism, the transition mechanism and the exhaust mechanism are arranged, so that external air is conveniently sucked into the mounting groove under the action of the driving motor, the first fan blade, the first bevel gear and the second fan blade, air is rapidly cooled through the cooling box and the cooler, cold cutting is input into the die-casting chamber through the air pump, the air inlet pipe and the air outlet pipe, the die-cast aluminum plate is preliminarily cooled, then the aluminum plate is cooled through water, severe external deformation is avoided, the cooling speed is high, and the die-casting quality is guaranteed.
(2) According to the aluminum plate die-casting system and the use method thereof, the high-pressure mechanism, the driving motor, the refrigerating mechanism, the conveying mechanism, the transmission mechanism, the transition mechanism and the exhaust mechanism are arranged, so that the fourth rotating rod is conveniently driven to rotate under the action of the conical gear, the transmission wheel, the belt, the first gear and the second gear, a plurality of third blades are conveniently driven to rotate, the exhaust pipe is opened through the electric valve at the moment, steam and heat are conveniently and quickly exhausted, meanwhile, steam is further pushed to rise by internal cold air, and the use is convenient.
(3) According to the aluminum plate die-casting system and the use method thereof, due to the fact that the inlet, the outlet and the conveying groove are arranged, multiple purposes are achieved, cold air can be conveyed, water can be drained quickly, meanwhile, the driving motor drives the devices, energy loss is low, and popularization and use are facilitated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic overall cross-sectional structural diagram of an aluminum plate die-casting system provided by the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1 of an aluminum panel die casting system in accordance with the present invention;
FIG. 3 is an enlarged view of a portion B of FIG. 1 of an aluminum panel die casting system in accordance with the present invention;
FIG. 4 is an enlarged view of a portion C of FIG. 1 of an aluminum panel die casting system in accordance with the present invention;
FIG. 5 is a schematic structural diagram of a refrigeration mechanism in an aluminum plate die-casting system according to the present invention;
FIG. 6 is a schematic structural diagram of an exhaust mechanism in an aluminum plate die-casting system according to the present invention;
fig. 7 is a schematic perspective view of a refrigeration box in an aluminum plate die-casting system according to the present invention;
fig. 8 is a schematic side structure view of a through hole, a first sliding groove and a second sliding groove in an aluminum plate die-casting system provided by the present invention.
In the figure: 1. a support leg;
2. a high pressure mechanism; 21. die casting machine; 22. a die casting chamber; 23. mounting grooves; 24. a conveying trough; 25. an inlet and an outlet; 26. a first threaded hole; 27. a second threaded hole; 28. a thread groove; 29. a first mounting hole; 210. a first bearing; 211. a first air hole; 212. a second mounting hole; 213. a second bearing; 214. a die-casting die;
3. a drive mechanism; 31. a first mounting plate; 32. a drive motor; 33. a drive rod; 34. a first fan blade; 35. a first bevel gear;
4. a refrigeration mechanism; 41. a second mounting plate; 42. a refrigeration case; 43. a refrigerator; 44. a second air hole; 45. a third bearing; 46. a first rotating lever; 47. a second fan blade; 48. a second bevel gear;
5. a conveying mechanism; 51. a third mounting plate; 52. an air pump; 53. an air inlet pipe; 54. an air outlet pipe; 55. a stabilizer frame;
6. a transmission mechanism; 61. a second rotating rod; 62. a third bevel gear; 63. a first drive pulley; 64. a hollow plate; 65. a fourth bearing; 66. a transmission rod; 67. a second transmission wheel; 68. a belt; 69. a fourth bevel gear;
7. a transition mechanism; 71. a fifth bearing; 72. a third rotating rod; 73. a fifth bevel gear; 74. a first gear;
8. an exhaust mechanism; 81. an exhaust pipe; 82. an opening; 83. an electrically operated valve; 84. a support bar; 85. a sixth bearing; 86. a fourth rotating rod; 87. a third fan blade; 88. a second gear;
9. a sealing mechanism; 91. a through opening; 92. a first chute; 93. a second chute; 94. a slide plate; 95. a sealing door; 96. a gasket; 97. a handle; 10. a first sealing plug; 11. a second sealing plug.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-8, the aluminum plate die-casting system of the present invention includes four support legs 1, the upper ends of the four support legs 1 are fixedly connected with a high-pressure mechanism 2, one side of the high-pressure mechanism 2 is fixedly connected with a driving mechanism 3, the interior of the high-pressure mechanism 2 located at the lower end of the driving mechanism 3 is fixedly connected with a refrigerating mechanism 4, the high-pressure mechanism 2 located at the exterior of the refrigerating mechanism 4 is fixedly connected with a conveying mechanism 5, the high-pressure mechanism 2 is rotatably connected with a transmission mechanism 6, the lower end of the transmission mechanism 6 is engaged and connected with a transition mechanism 7, the lower end of the transition mechanism 7 is engaged and connected with an exhaust mechanism 8, and the middle part of the top end of the high-pressure mechanism 2 is provided with a sealing mechanism 9;
the high-pressure mechanism 2 comprises a die-casting machine 21, the die-casting machine 21 is fixedly connected to the upper ends of the four support legs 1, a die-casting chamber 22 with high-pressure equipment is arranged inside one side of the die-casting machine 21, a mounting groove 23 is arranged inside the die-casting machine 21 far away from one side of the die-casting chamber 22, a conveying groove 24 is arranged inside the die-casting machine 21 at the lower end of the die-casting chamber 22, a plurality of inlets and outlets 25 are arranged at the upper end of the conveying groove 24 in a penetrating manner, the inlets and outlets 25 are communicated with the die-casting chamber 22, a first threaded hole 26 is arranged at one side of the conveying groove 24 far away from the mounting groove 23 in a penetrating manner, a second threaded hole 27 is arranged at the lower end of the conveying groove 24 far away from the first threaded hole 26 in a penetrating manner, a threaded groove 28 is arranged at the position corresponding to the conveying groove 24 and the second threaded hole 27, and a first mounting hole 29 is arranged at the groove wall near the upper end of one side of the mounting groove 23 in a penetrating manner, a first bearing 210 is fixedly connected in the first mounting hole 29, a plurality of first air holes 211 are formed in the side wall of the die casting machine 21 at two ends of the first mounting hole 29 in a penetrating manner, a second mounting hole 212 is formed in the middle groove wall of the top end of the mounting groove 23 in a penetrating manner, a second bearing 213 is fixedly connected in the second mounting hole 212, and a die casting mold 214 is fixedly connected at the bottom end of the die casting chamber 22;
actuating mechanism 3 includes a first mounting panel 31, and first mounting panel 31 fixed connection is at the die casting machine 21 lateral wall that is located first mounting hole 29 lower extreme, and a driving motor 32 of first mounting panel 31 upper end fixedly connected with, and a driving lever 33 of driving motor 32 output end fixedly connected with, and driving lever 33 passes first bearing 210 and extends to in the mounting groove 23 and a fixedly connected with first conical gear 35, and a first flabellum 34 of driving lever 33 pole wall fixedly connected with.
Specifically, refrigerating mechanism 4 includes four second mounting panels 41, four second mounting panels 41 fixed connection are at the mounting groove 23 and are close to the both sides inner wall of lower extreme position, and four second mounting panels 41 are refrigeration case 42 of common fixedly connected with in one side in opposite directions, the inside fixed mounting of refrigeration case 42 has a refrigerator 43, and refrigeration case 42 top is run through and has been seted up a plurality of second gas pocket 44, refrigeration case 42 upper surface center department fixedly connected with third bearing 45, the fixed cover in third bearing 45 upper end has a first bull stick 46, first 46 pole wall fixedly connected with of first 46 pole wall of bull stick a plurality of second flabellum 47 first 46 top fixedly connected with second bevel gear 48, second bevel gear 48 meshing connection is at first bevel gear 35 lower extreme.
Specifically, conveying mechanism 5 includes a third mounting panel 51, third mounting panel 51 fixed connection is at the die casting machine 21 lateral wall that is located first mounting panel 31 lower extreme, and air pump 52 of third mounting panel 51 lower extreme fixedly connected with, an intake pipe 53 of air pump 52 one side fixedly connected with, intake pipe 53 runs through die casting machine 21 lateral wall and extends to in the mounting groove 23 and run through refrigeration case 42 tank wall and extend to refrigeration case 42, an outlet duct 54 of air pump 52 opposite side fixedly connected with, the lower extreme of outlet duct 54 runs through die casting machine 21 bottom lateral wall and extends to in conveyer trough 24, and a steady rest 55 of outlet duct 54 and die casting machine 21 junction fixedly connected with.
Specifically, the transmission mechanism 6 includes a second rotating rod 61, the second rotating rod 61 is fixedly sleeved in the second bearing 213, a third bevel gear 62 is fixedly connected to the lower end of the second rotating rod 61, the third bevel gear 62 is meshed and connected to the upper end of the first bevel gear 35, a first transmission wheel 63 is fixedly connected to the top end of the second rotating rod 61, a hollow plate 64 is fixedly connected to the outer side wall of the die casting machine 21 far away from one side of the first transmission wheel 63, a fourth bearing 65 is fixedly connected to the middle of the hollow plate 64, a transmission rod 66 is fixedly connected to the inside of the fourth bearing 65, a second transmission wheel 67 is fixedly connected to the upper end of the transmission rod 66, a belt 68 is jointly connected to the second transmission wheel 67 and the first transmission wheel 63 in a transmission manner, and a fourth bevel gear 69 is fixedly connected to the lower end of the transmission rod 66.
Specifically, the transition mechanism 7 comprises a fifth bearing 71, the fifth bearing 71 is fixedly connected to the outer side wall of the die casting machine 21 positioned at the lower end of the fourth bevel gear 69, a third rotating rod 72 is arranged on a side, away from the die casting machine 21, of the fifth bearing 71, a fifth bevel gear 73 is fixedly sleeved on the rod wall of the third rotating rod 72, the fifth bevel gear 73 is meshed with the lower end of the fourth bevel gear 69, and a first gear 74 is fixedly connected to one side, away from the die casting machine 21, of the third rotating rod 72.
Specifically, the exhaust mechanism 8 includes an exhaust pipe 81, the exhaust pipe 81 is connected to the outer side wall of the die casting machine 21 at the lower end of the first gear 74, and exhaust pipe 81 runs through die casting machine 21 and extends to in the die-casting chamber 22, an opening 82 has been seted up in the upper end of one side that exhaust pipe 81 kept away from die casting machine 21 runs through, the inside fixed mounting of exhaust pipe 81 has an electric valve 83, the inside fixedly connected with two spinal branch vaulting poles 84 of one side that exhaust pipe 81 is close to opening 82, the common fixedly connected with sixth bearing 85 of the opposite one end of two spinal branch vaulting poles 84, the inside fixed set machine of sixth bearing 85 has a fourth bull stick 86, the fixed cover of a side pole wall that fourth bull stick 86 is close to electric valve 83 has a plurality of third flabellum 87, the corresponding pole wall fixedly connected with a second gear 88 of opening 82 and fourth bull stick 86, the first gear 74 lower extreme that is located the upper end of second gear 88 passes opening 82 meshing connection on second gear 88.
Specifically, sealing mechanism 9 includes one and runs through a mouthful 91, run through a mouthful 91 and run through and set up on the die casting machine 21 lateral wall that is located the die-casting chamber 22 upper end, and run through a mouthful 91 both sides and set up two first spouts 92 that are horizontal setting, a second spout 93 that is vertical setting is all seted up to two first spout 92 lower extremes, and equal sliding connection has a slide 94 in two first spouts 92, two slide 94 lower extremes pass first spout 92 sliding connection in second spout 93, two slide 94 extend to one side in opposite directions and run through a mouthful 91 and a common fixedly connected with sealing door 95, sealing door 95 lower extreme fixedly connected with one is sealed fill up 96, and sealed 96 and the inside wall of running through a mouthful 91 counterbalance, handle 97 of fixedly connected with in sealing door 95 upper end.
In particular, a first sealing plug 10 is screwed into the first threaded bore 26 on the side remote from the feed channel 24, and a second sealing plug 11 is screwed into the second threaded bore 27 and the threaded channel 28 on the side remote from the first sealing plug 10.
The use method of the aluminum plate die-casting system is characterized by comprising the following steps: the method comprises the following steps:
the first step is as follows: firstly pulling the handle 97, pulling the sealing door 95 to rise by the handle 97, driving the two sliding plates 94 to slide in the two second sliding grooves 93 by the sealing door 95, when the two sliding plates 94 slide to the two first sliding grooves 92 from the two second sliding grooves 93, then pulling the sealing door 95 to slide transversely, injecting molten aluminum water into the die-casting die 214 in the die-casting chamber 22 through the through hole 91, and then performing rapid die-casting through high-pressure equipment of the die-casting chamber 22;
the second step is that: the second sealing plug 11 is screwed out from the second threaded hole 27 and the threaded groove 28, then the driving motor 32 is started, the output end of the driving motor 32 drives the driving rod 33 to rotate through the first bearing 210, the driving rod 33 drives the first fan blade 34 and the first conical gear 35 to rotate, the first fan blade 34 sucks air into the mounting groove 23 through the plurality of first air holes 211, the first conical gear 35 is meshed to drive the second conical gear 48, the second conical gear 48 drives the first rotating rod 46 and the plurality of second fan blades 47 to rotate through the third bearing 45, the plurality of second fan blades 47 inject air into the refrigeration box 42 through the plurality of second air holes 44, the refrigeration box 43 quickly cools the air, at the moment, the air pump 52 is started, the air pump 52 sucks out the cold air through the air inlet pipe 53, then the cold air is injected into the conveying groove 24 through the air outlet pipe 54, the cold air in the conveying groove 24 preliminarily cools the aluminum plate inside the die-casting mold 214 through the plurality of inlet and outlet 25, the second sealing plug 11 is then screwed into the thread groove 28 again through the second threaded bore 27;
the third step: screwing the first sealing plug 10 out of the first threaded hole 26, then injecting water into the die-casting chamber 22 through the through hole 91 to rapidly cool the aluminum plate inside the die-casting mold 214, wherein steam is generated during cooling in the die-casting chamber 22, and at the moment, the water for cooling the aluminum plate flows into the conveying groove 24 through the plurality of inlets and outlets 25 and is then discharged through the first threaded hole 26;
the fourth step: the upper end of the first bevel gear 35 is engaged to drive the third bevel gear 62, the third bevel gear 62 drives the second rotating rod 61 and the first driving wheel 63 to rotate through the second bearing 213, the first driving wheel 63 drives the second driving wheel 67 to rotate through the belt 68, the second driving wheel 67 drives the driving rod 66 and the fourth bevel gear 69 to rotate through the fourth bearing 65, the fourth bevel gear 69 is engaged to drive the fifth bevel gear 73 to rotate, the fifth bevel gear 73 drives the third rotating rod 72 and the first gear 74 to rotate through the fifth bearing 71, the first gear 74 is engaged to drive the second gear 88 to rotate, the second gear 88 drives the fourth rotating rod 86 and the third fan blades 87 to rotate through the sixth bearing 85, at the moment, the electric valve 83 is opened, and the third fan blades 87 can rapidly discharge steam and heat through the exhaust pipe 81.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. An aluminum plate die-casting system is characterized by comprising four support legs (1), wherein the upper ends of the four support legs (1) are fixedly connected with a high-pressure mechanism (2), one side of the high-pressure mechanism (2) is fixedly connected with a driving mechanism (3), the interior of the high-pressure mechanism (2) positioned at the lower end of the driving mechanism (3) is fixedly connected with a refrigerating mechanism (4), the high-pressure mechanism (2) positioned outside the refrigerating mechanism (4) is fixedly connected with a conveying mechanism (5), the high-pressure mechanism (2) is rotatably connected with a transmission mechanism (6), the lower end of the transmission mechanism (6) is meshed with an excess mechanism (7), the lower end of the excess mechanism (7) is meshed with an exhaust mechanism (8), and the middle part of the top end of the high-pressure mechanism (2) is provided with a sealing mechanism (9);
the high-pressure mechanism (2) comprises a die-casting machine (21), the die-casting machine (21) is fixedly connected with the upper ends of four support legs (1), a die-casting chamber (22) with high-pressure equipment is arranged in one side of the die-casting machine (21), an installation groove (23) is arranged in the die-casting machine (21) far away from one side of the die-casting chamber (22), a conveying trough (24) is arranged in the die-casting machine (21) at the lower end of the die-casting chamber (22), the upper end of the conveying trough (24) is penetrated and provided with a plurality of inlet and outlet (25), the inlet and outlet (25) and the die-casting chamber (22) are communicated, one side of the conveying trough (24) far away from the installation groove (23) is penetrated and provided with a first threaded hole (26), the lower end of the conveying trough (24) far away from one side of the first threaded hole (26) is penetrated and provided with a second threaded hole (27), the conveying groove (24) and the second threaded hole (27) are provided with threaded grooves (28) at corresponding positions, a first mounting hole (29) is formed in a groove wall, close to the upper end, of one side of the mounting groove (23) in a penetrating mode, a first bearing (210) is fixedly connected into the first mounting hole (29), a plurality of first air holes (211) are formed in side walls of die-casting machines (21) located at two ends of the first mounting hole (29) in a penetrating mode, a second mounting hole (212) is formed in a penetrating mode in the middle of the groove wall of the top end of the mounting groove (23), a second bearing (213) is fixedly connected into the second mounting hole (212), and a die-casting die (214) is fixedly connected to the bottom end of the die-casting chamber (22);
actuating mechanism (3) include one first mounting panel (31), first mounting panel (31) fixed connection is at die casting machine (21) lateral wall that is located first mounting hole (29) lower extreme, just driving motor (32) of first mounting panel (31) upper end fixedly connected with, driving motor (32) output end fixedly connected with one actuating lever (33), actuating lever (33) pass first bearing (210) and extend to in mounting groove (23) and a first bevel gear of fixedly connected with (35), actuating lever (33) pole wall fixedly connected with one first flabellum (34).
2. An aluminum panel die casting system as defined in claim 1, wherein: the refrigerating mechanism (4) comprises four second mounting plates (41), the four second mounting plates (41) are fixedly connected with the inner groove walls of the two sides of the mounting groove (23) close to the lower end, and one opposite sides of the four second mounting plates (41) are fixedly connected with a refrigeration box (42) together, a refrigerator (43) is fixedly arranged in the refrigeration box (42), and a plurality of second air holes (44) are arranged at the top end of the refrigeration box (42) in a penetrating way, a third bearing (45) is fixedly connected at the center of the upper surface of the refrigeration box (42), a first rotating rod (46) is fixedly sleeved at the upper end of the third bearing (45), the rod wall of the first rotating rod (46) is fixedly connected with a plurality of second fan blades (47), the top end of the first rotating rod (46) is fixedly connected with a second bevel gear (48), the second bevel gear (48) is meshed with the lower end of the first bevel gear (35).
3. An aluminum panel die casting system as defined in claim 1, wherein: conveying mechanism (5) include a third mounting panel (51), third mounting panel (51) fixed connection is at die casting machine (21) lateral wall that is located first mounting panel (31) lower extreme, just air pump (52) of third mounting panel (51) lower extreme fixedly connected with, an intake pipe (53) of air pump (52) one side fixedly connected with, intake pipe (53) run through die casting machine (21) lateral wall and extend to in mounting groove (23) and run through refrigeration case (42) tank wall and extend to refrigeration case (42), an outlet duct (54) of air pump (52) opposite side fixedly connected with, outlet duct (54) lower extreme runs through die casting machine (21) bottom lateral wall and extends to in conveyer trough (24), just an outlet duct (54) and die casting machine (21) junction fixedly connected with steadying frame (55).
4. An aluminum panel die casting system as defined in claim 1, wherein: drive mechanism (6) includes a second bull stick (61), fixed cup joint of second bull stick (61) is in second bearing (213), just third bevel gear (62) of second bull stick (61) lower extreme fixedly connected with, third bevel gear (62) meshing connection is in first bevel gear (35) upper end, first transmission wheel (63) of second bull stick (61) top fixedly connected with keeps away from die casting machine (21) lateral wall fixedly connected with one hollow plate (64) of first transmission wheel (63) one side, just hollow plate (64) middle part fixedly connected with one fourth bearing (65), a transfer line (66) of fourth bearing (65) inside fixedly connected with, a second drive wheel (67) of transfer line (66) upper end fixedly connected with, second transmission wheel (67) and first transmission wheel (63) common transmission are connected with a belt (68), the lower end of the transmission rod (66) is fixedly connected with a fourth bevel gear (69).
5. An aluminum panel die casting system as defined in claim 1, wherein: excessive mechanism (7) include a fifth bearing (71), fifth bearing (71) fixed connection is at die casting machine (21) lateral wall that is located fourth conical gear (69) lower extreme, just die casting machine (21) is kept away from in fifth bearing (71) one side fixed sleeve machine has a third bull stick (72), the fixed cover of third bull stick (72) pole wall has cup jointed a fifth conical gear (73), fifth conical gear (73) meshing is connected at fourth conical gear (69) lower extreme, one side fixedly connected with first gear (74) of die casting machine (21) is kept away from in third bull stick (72).
6. An aluminum panel die casting system as defined in claim 1, wherein: the exhaust mechanism (8) comprises an exhaust pipe (81), the exhaust pipe (81) is highly connected to the outer side wall of a die casting machine (21) positioned at the lower end of a first gear (74), the exhaust pipe (81) penetrates through the die casting machine (21) and extends into a die casting chamber (22), an opening (82) is formed in the upper end of one side, away from the die casting machine (21), of the exhaust pipe (81), an electric valve (83) is fixedly arranged inside the exhaust pipe (81), two support rods (84) are fixedly connected inside one side, close to the opening (82), of the exhaust pipe (81), the two support rods (84) are fixedly connected with a sixth bearing (85) together at opposite ends, a fourth rotating rod (86) is fixedly sleeved inside the sixth bearing (85), a plurality of third fan blades (87) are fixedly sleeved on the wall of one side, close to the electric valve (83), of the fourth rotating rod (86), the rod wall corresponding to the opening (82) and the fourth rotating rod (86) is fixedly connected with a second gear (88), and the lower end of the first gear (74) positioned at the upper end of the second gear (88) penetrates through the opening (82) to be meshed and connected with the second gear (88).
7. An aluminum panel die casting system as defined in claim 1, wherein: the sealing mechanism (9) comprises a through hole (91), the through hole (91) is arranged on the side wall of a die casting machine (21) positioned at the upper end of a die casting chamber (22) in a penetrating manner, two first sliding grooves (92) which are transversely arranged are arranged on two sides of the through hole (91), a second sliding groove (93) which is longitudinally arranged is arranged at the lower end of each first sliding groove (92), a sliding plate (94) is connected in the first sliding grooves (92) in a sliding manner, the lower ends of the two sliding plates (94) are connected in the second sliding grooves (93) in a sliding manner through the first sliding grooves (92), the two sliding plates (94) extend to the through hole (91) towards one side and are fixedly connected with a sealing door (95) together, the lower end of the sealing door (95) is fixedly connected with a sealing gasket (96), and the sealing gasket (96) is abutted against the inner side wall of the through hole (91), the upper end of the sealing door (95) is fixedly connected with a handle (97).
8. An aluminum panel die casting system as defined in claim 1, wherein: a first sealing plug (10) is connected with the first threaded hole (26) in a threaded mode on the side far away from the conveying groove (24), and a second sealing plug (11) is connected with a second threaded hole (27) and a threaded groove (28) on the side far away from the first sealing plug (10) in a threaded mode.
9. A method of using an aluminum panel die casting system as claimed in any one of claims 1 to 8, wherein: the method comprises the following steps:
the first step is as follows: firstly pulling the handle (97), pulling the sealing door (95) to rise by the handle (97), driving the two sliding plates (94) to slide in the two second sliding grooves (93) by the sealing door (95), when the two sliding plates (94) slide to the two first sliding grooves (92) from the two second sliding grooves (93), then transversely pulling the sealing door (95) to slide, injecting molten aluminum water into a die-casting die (214) in the die-casting chamber (22) through the through hole (91), and then carrying out rapid die-casting through high-pressure equipment of the die-casting chamber (22);
the second step is that: screwing out the second sealing plug (11) from the second threaded hole (27) and the threaded groove (28), then starting the driving motor (32), driving the driving rod (33) to rotate through the first bearing (210) at the output end of the driving motor (32), driving the first fan blade (34) and the first bevel gear (35) to rotate through the driving rod (33), sucking air into the mounting groove (23) through a plurality of first air holes (211) by the first fan blade (34), driving the second bevel gear (48) through meshing of the first bevel gear (35), driving the first rotating rod (46) and a plurality of second fan blades (47) to rotate through the third bearing (45) by the second bevel gear (48), injecting air into the refrigeration box (42) through a plurality of second air holes (44) by the plurality of second fan blades (47), cooling the air rapidly by the refrigerator (43), starting the air pump (52), sucking cold air out by the air pump (52) through the air inlet pipe (53), then, cold air is injected into the conveying groove (24) through the air outlet pipe (54), the cold air in the conveying groove (24) can carry out primary cooling on the aluminum plate inside the die-casting die (214) through a plurality of inlets and outlets (25), and then the second sealing plug (11) is threaded into the thread groove (28) through the second threaded hole (27);
the third step: screwing out the first sealing plug (10) from the first threaded hole (26), then injecting water into the die-casting chamber (22) through the through hole (91) to rapidly cool the aluminum plate in the die-casting die (214), wherein steam is generated in the die-casting chamber (22) due to cooling, and at the moment, the water for cooling the aluminum plate flows into the conveying groove (24) through the plurality of inlets and outlets (25) and is discharged through the first threaded hole (26);
the fourth step: the upper end of the first conical gear (35) is meshed to drive a third conical gear (62), the third conical gear (62) drives a second rotating rod (61) and a first driving wheel (63) to rotate through a second bearing (213), the first driving wheel (63) drives a second driving wheel (67) to rotate through a belt (68), the second driving wheel (67) drives a driving rod (66) and a fourth conical gear (69) to rotate through a fourth bearing (65), the fourth conical gear (69) is meshed to drive a fifth conical gear (73) to rotate, the fifth conical gear (73) drives a third rotating rod (72) and a first gear (74) to rotate through a fifth bearing (71), the first gear (74) is meshed to drive a second gear (88) to rotate, the second gear (88) drives a fourth rotating rod (86) and a plurality of third fan blades (87) to rotate through a sixth bearing (85), and at the moment, the electric valve (83) is opened, the third fan blades (87) can rapidly exhaust steam and heat through the exhaust pipe (81).
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CN114535531A (en) * | 2022-02-22 | 2022-05-27 | 连云港宝迪汽车配件制造有限公司 | Automobile engine end cover die-casting device and method |
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Cited By (1)
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CN114535531A (en) * | 2022-02-22 | 2022-05-27 | 连云港宝迪汽车配件制造有限公司 | Automobile engine end cover die-casting device and method |
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