CN114042844A - Horizontal rolling forming device for special-shaped ring piece - Google Patents

Horizontal rolling forming device for special-shaped ring piece Download PDF

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Publication number
CN114042844A
CN114042844A CN202111321662.5A CN202111321662A CN114042844A CN 114042844 A CN114042844 A CN 114042844A CN 202111321662 A CN202111321662 A CN 202111321662A CN 114042844 A CN114042844 A CN 114042844A
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CN
China
Prior art keywords
ring piece
piece
wheel
forming device
end surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111321662.5A
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Chinese (zh)
Inventor
刘寺意
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Heshida Machinery Equipment Manufacturing Co ltd
Original Assignee
Changzhou Heshida Machinery Equipment Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changzhou Heshida Machinery Equipment Manufacturing Co ltd filed Critical Changzhou Heshida Machinery Equipment Manufacturing Co ltd
Priority to CN202111321662.5A priority Critical patent/CN114042844A/en
Publication of CN114042844A publication Critical patent/CN114042844A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/06Making articles shaped as bodies of revolution rings of restricted axial length

Abstract

The invention relates to the field of ring piece processing equipment, in particular to a horizontal rolling forming device for a special-shaped ring piece, which comprises: the ring piece forming device comprises a rolling wheel, a pressing wheel, an operation platform and a support, wherein the rolling wheel is pressed on the side edge of a ring piece to be formed, the pressing wheel is pressed on the side edge of the other side of the ring piece to be formed and is arranged opposite to the rolling wheel, the operation platform is used for placing the ring piece to be formed and driving the ring piece to be formed to rotate, and the support is arranged on the operation platform and is in rotary connection with the rolling wheel. The design scheme that the edge of the ring piece is uniformly warped is utilized, so that the problem of edge warping of the ring piece is effectively solved, and the quality of a final formed product is effectively improved; the adjustable mounting frame is used for reducing the replacement times of the bracket, the grinding wheel or the pressing wheel, simultaneously saving the time for adjusting the bracket and having simple operation.

Description

Horizontal rolling forming device for special-shaped ring piece
Technical Field
The invention relates to the field of ring piece processing equipment, in particular to a horizontal rolling forming device for a special-shaped ring piece.
Background
The machining of the ring is carried out by heat treatment using a rolling technique and finally forming the desired shape. The traditional rolling process usually adopts a single rolling wheel to perform active rolling, and the shape of the traditional rolling wheel is consistent in width at two ends, so that the edge warping phenomenon of the rolled ring piece can be caused, and the processing yield is reduced.
In addition, with the increase of the number of times of use of the conventional roller, the bracket supporting the roller is often deformed to a certain extent, and then the posture of the roller is changed (that is, the side surface of the roller cannot be kept parallel to the surface of the ring piece), so that the quality of a formed product is affected, a new bracket or roller has to be replaced, and correction work is performed again, which is wasteful and tedious in process.
Disclosure of Invention
The invention aims to solve the technical problem of designing a horizontal rolling forming device for a special-shaped ring piece, which can not cause edge warping of the ring piece and does not need to repeatedly replace a bracket and a rolling wheel.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
horizontal roll forming device of dysmorphism ring spare includes:
a rolling wheel which is pressed on the side edge of the ring piece to be formed,
the pressing wheel is pressed on the side edge of the other side of the ring piece to be formed and is arranged opposite to the rolling wheel,
the operation platform is used for placing the ring piece to be formed and driving the ring piece to rotate,
the support set up in on the operation platform and with the running wheel swivelling joint.
Further, the grinding wheel includes:
an inner end surface of the inner tube,
an outer end surface, the diameter of the outer end surface being smaller than the diameter of the inner end surface, the inner end surface being arranged coaxially with the outer end surface,
a ring periphery connected between the inner end surface and the outer end surface, the side surface of the periphery is always parallel to the operation platform,
and the supporting hole penetrates through the circle centers of the inner end surface, the outer end surface and the outer peripheral part and is rotatably connected with the support.
Further, the work platform comprises:
the first support part is used for supporting the first support part,
a second supporting piece which is arranged above the first supporting piece, the center of the second supporting piece is provided with an installation hole,
a positioning and clamping mechanism arranged in the second supporting piece and used for clamping the ring piece to be formed,
and the rotating mechanism is arranged at the bottom end of the positioning and clamping mechanism and controls the positioning and clamping mechanism to rotate.
Further, the positioning and clamping mechanism comprises:
a shell, the middle of the top of the shell is opened and is arranged below the mounting hole, the bottom of the shell is fixedly connected with the positioning and clamping mechanism,
an operating handle, the top of which passes through the working platform and extends upwards,
a first transmission piece arranged in the shell, movably connected with the operating handle and driven by the operating handle,
the second transmission piece is arranged in the shell and driven by the first transmission piece,
a third transmission member arranged in the shell and driven by the second transmission member,
and the centering piece penetrates through the shell, is movably connected with the third transmission piece and is driven by the third transmission piece.
Further, the rotation mechanism includes:
a rotating shaft arranged below the mounting hole,
a mounting seat fixed on the rotating top and fixedly connected with the positioning and clamping mechanism,
the motor is arranged in the operation platform and drives the rotating shaft to rotate through the belt pulley.
Further, the bracket includes:
the side columns are symmetrically arranged on the upper surface of the operation platform,
a cross beam fixed between the side columns,
a hydraulic cylinder arranged below the cross beam,
the mounting plate is fixed below the hydraulic cylinder,
and the top end of the mounting frame is fixed on the mounting plate, and the other end of the mounting frame is rotatably connected with the grinding wheel or the pressing wheel.
Further, the mounting bracket includes:
a fixed rod vertically installed on the installation plate and extending downward,
the upper end part of the movable rod is rotationally connected with the lower end part of the fixed rod,
the hinged seat is arranged on the part of the movable rod which is not embedded into the grinding wheel or the pressing wheel,
a waist-shaped groove which is arranged on the surface of the fixed rod,
connecting rod, one end and articulated seat swing joint, other end waist type groove detachably carries out fixed connection.
Furthermore, a guide rail is arranged on the inner side surface of the side column, and a guide rod corresponding to the guide rail is arranged on the side surface of the mounting plate.
In summary, compared with the conventional technical means, the invention has the following beneficial effects:
1. the design scheme that the edge of the ring piece is uniformly warped by rolling the pressure wheel by the rolling wheel is utilized, the edge warping problem of the ring piece is effectively solved, and the quality of a final formed product is effectively improved.
2. The adjustable mounting frame is used for reducing the replacement times of the bracket, the grinding wheel or the pressing wheel, simultaneously saving the time for adjusting the bracket and having simple operation.
Drawings
The foregoing and other objects, features, and advantages of the invention will be apparent from the following detailed description taken in conjunction with the accompanying drawings.
FIG. 1 is a schematic view of an assembly structure of the present invention;
FIG. 2 is a schematic view of the operation of the roller of the present invention;
FIG. 3 is a schematic cross-sectional view of the grinding wheel of the present invention;
FIG. 4 is a cross-sectional view of the positioning and clamping mechanism of the present invention;
FIG. 5 is a top view of the positioning and clamping mechanism of the present invention;
FIG. 6 is a schematic structural view of a rotating mechanism according to the present invention;
fig. 7 is a schematic view of the structure of the mounting frame of the present invention.
Wherein:
10. grinding wheel, 11, inner end face, 12, outer end face, 13, ring periphery and 14 support holes;
20. the working platform comprises a working platform, 21, a first supporting piece, 22, a second supporting piece, 221, a mounting hole, 23, a positioning and clamping mechanism, 231, a shell, 232, an operating handle, 233, a first transmission piece, 234, a second transmission piece, 235, a third transmission piece, 236, a centering piece, 236a rack, 24, a rotating mechanism, 241, a rotating shaft, 242, a mounting seat and 243;
30. the device comprises a support, 31, side columns, 311, a guide rail, 32, a cross beam, 33, a hydraulic cylinder, 34, a mounting plate, 341, a guide rod, 35, a mounting frame, 351, a fixed rod, 352, a movable rod, 353, a hinged seat, 354, a waist-shaped groove and 355 connecting rods;
40. and (4) pressing the wheel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The construction of the rolling wheel 10, work platform 20, frame 30, and press wheel 40 and the connection between them of the present invention will be further explained with reference to the following description of the drawings:
referring to fig. 1-3, the invention has a work platform 20 for placing a ring, a support 30 is provided above the work platform 20, the support 30 supports a rolling wheel 10 and a pressing wheel 40 to press downwards, the rolling wheel 10 is in direct contact with the upper end of the edge of the ring, and rolling is completed.
In the present invention, the rolling wheel 10 and the pressing wheel 40 do not actively rotate, the ring is rotated by the working platform 20, and the rolling wheel 10 and the pressing wheel 40 are moved relatively by the rotation of the ring under the action of friction.
Referring to fig. 2-3, the rolling wheel 10 and the pressing wheel 40 are oppositely arranged, the rolling wheel 10 is in a shape with a wide middle and two narrow ends, the wider side of the rolling wheel 10 is an inner end surface 11, the narrower side is the inner end surface 11, and the rolling wheel 10 and the inner end surfaces are circular and are coaxially arranged. A circumferential portion 13 is provided between the inner end surface 11 and the outer end surface 12, so that the roller 10 as a whole has a conical structure. In the use process, the side surface of the circumferential part 13 of the rolling wheel 10 is always attached to the ring piece, namely, the bottom of the side surface of the circumferential part 13 is parallel to the upper surface of the edge of the ring piece, so that the consistency of the surface shape of the ring piece after rolling can be effectively ensured. As can be seen in fig. 3, a through supporting hole 14 is formed in the middle of the rolling wheel 10 and is used for movably connecting with the bracket 30, so that the rolling wheel 10 can rotate around the shaft.
The pinch roller 40 is designed to have the same width at both ends and to be cylindrical, and the side surface of the pinch roller is also attached to the upper surface of the edge of the ring.
In the present invention, the rolling wheel 10 and the pressing wheel 40 are designed to be oppositely arranged. When the rolling wheel 10 rolls, the shape of one side of the ring piece is changed, which easily causes the edge warping phenomenon of the other side, and at the moment, the pressure wheel of the invention can press the warped side, thereby effectively solving the problem of edge warping.
Referring to fig. 1, the work platform 20 has a first supporting member 21 and a second supporting member 22, wherein the first supporting member 21 is a supporting foot and is disposed between the ground and the second supporting member 22, the second supporting member 22 is a hollow structure, and a mounting hole 221 is formed in the center of the upper surface of the hollow structure, through which hole 221 a ring member can be placed and clamped in the work platform 20, so that the ring member can rotate.
Referring to fig. 1, 4 and 5, a housing 231 is disposed in the second support 22, and a first transmission member 233, a second transmission member 234 and a third transmission member 235 are disposed in the housing 231. The first transmission member 233 is a driving gear, and the shaft thereof is connected to the operating handle 232. The operating handle 232 is a rotating disc, a shaft is arranged at the bottom of the rotating disc, and a handle is further arranged on the rotating disc, so that the rotating disc can rotate conveniently. The second transmission member 234 is a driven gear, is disposed in the housing 231 and is allowed to rotate freely, has a larger diameter, and is engaged with the first transmission member 233. On the periphery of the second transmission member 234, a plurality of third transmission members 235 are uniformly disposed. The third transmission member 235 is a carrier gear, a bottom gear of which is engaged with the second transmission member 234, and a top gear of which is disposed on the upper surface of the housing 231, and the carrier gear is driven by the second transmission member 234. A groove is further formed on the upper surface of the housing 231, a centering member 236 capable of moving along the groove is disposed in the groove, a rack 236a is disposed on the side surface of the centering member 236, the rack 236a is engaged with the top gear of the third transmission member 235, and the inner end of the centering member 236 is used for clamping or loosening the ring member.
In the positioning and clamping mechanism 23, the operator grasps the operating handle 232 and rotates the same, and the first transmission member 233 rotates and drives the second transmission member 234 to rotate. The second transmission members 234 synchronously drive each third transmission member 235 engaged therewith to rotate. The third transmission member 235 is a carrier gear, and the top gear thereof also rotates under the rotation of the bottom gear, so as to drive the centering members 236 to move synchronously inwards or outwards, and finally, the clamping or loosening of the ring members is realized.
By using the positioning and clamping mechanism 23 of the invention, on one hand, the ring piece can be positioned to the central part to prevent deviation because each centering piece 236 synchronously moves inwards; on the other hand, after the ring is clamped and fixed, the ring can synchronously rotate along with the shell along with the subsequent rotating mechanism 24, so that the active rotating process of the ring is realized.
Referring to fig. 1 and fig. 6, the rotating mechanism 24 is disposed in the first supporting member 21, a rotating shaft 241 is disposed on a bottom surface inside the first supporting member 21, the rotating shaft 241 has a base disposed on the bottom surface, the base is a bearing seat, a mounting seat is fixed on a top of the rotating shaft 241, a housing 231 of the positioning and clamping mechanism 23 is fixed on the top of the mounting seat, and in this embodiment, the mounting seat and the rotating shaft 241 are fixed by welding. The side of the rotating shaft 241 has a plurality of grooves for receiving the belt. A motor 243 with an upward output end is placed beside the rotating shaft 241, the output end of the motor 243 is also provided with a groove, and a belt is arranged through the grooves on two sides, so that the motor 243 can drive the rotating shaft 241 to rotate.
Referring to fig. 1, the bracket 30 includes a side post 31, a cross member 32, a hydraulic cylinder 33, a mounting plate 34, and a mounting bracket 35. Wherein the side posts 31 are symmetrically vertically fixed to the upper surface of the second support 22. A cross beam 32 is disposed between the two side pillars 31 to reinforce the strength thereof. Two hydraulic cylinders 33 are symmetrically arranged below the cross beam 32, the hydraulic cylinders 33 are controllable, and a mounting plate 34 is fixed at the bottom of the hydraulic cylinders 33.
Referring to fig. 1, guide rods 341 extend from two sides of the mounting plate 34, guide rails 311 are disposed on the inner sides of the side pillars 31, and the guide rods 341 and the guide rails 311 are matched to prevent the mounting plate 34 from deviating in the descending process.
Referring to fig. 1 and 7, the mounting bracket 35 includes the following portions: a fixed bar 351, a movable bar 352, a hinge seat 353, a kidney-shaped groove 354 and a connecting bar 355. The fixing rod 351 is a hollow rod, the top of the fixing rod is fixed in the mounting plate 34, the side surface of the fixing rod is provided with a long-strip waist-shaped groove 354, and the side surface of the waist-shaped groove 354 is provided with scales. The upper end of the movable rod 352 is rotatably connected to the lower end of the fixed rod 351 by a pin, and the lower portion of the movable rod 352 is inserted into the supporting hole 14 of the rolling wheel 10 or the pressing wheel 40, so that the rolling wheel 10 and the pressing wheel 40 can rotate. A hinge seat 353 is provided on the upper surface of the portion of the movable bar 352 not inserted into the rolling wheel 10 and the pressing wheel 40, and the hinge seat 353 is hinged to one end of the connecting bar 355. The other end of the connecting rod 355 is fixed in the waist-shaped groove 354 through a screw and a nut.
In actual implementation, when the posture of the rolling wheel 10 changes, only the position relationship between the connecting rod 355 and the kidney-shaped groove 354 needs to be adjusted, so that the rolling wheel 10 is restored to the corresponding posture, and the support 30 or the rolling wheel 10 does not need to be replaced. Meanwhile, scales are arranged on the side edge of the waist-shaped groove 354, the upper end of the connecting rod 355 is locked to the corresponding scale position, and the operation is convenient and simple.
As the time and frequency of use of the rolling wheel 10 and the pressing wheel 40 increase, the mounting bracket 35 is inevitably deformed by bending, thereby causing the posture of the rolling wheel 10 and the pressing wheel 40 to be changed. In the present invention, the adjustable mounting frame 35 is used to reduce the number of times of replacing the bracket 30 or the rolling wheel 10 and the pressing wheel 40, and simultaneously, the time for adjusting the bracket 30 is saved, thereby achieving multiple purposes.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (8)

1. Horizontal roll forming device of dysmorphism ring member, its characterized in that includes:
a rolling wheel which is pressed on the side edge of the ring piece to be formed,
the pressing wheel is pressed on the side edge of the other side of the ring piece to be formed and is arranged opposite to the rolling wheel,
the operation platform is used for placing the ring piece to be formed and driving the ring piece to rotate,
the support set up in on the operation platform and with the running wheel swivelling joint.
2. The horizontal rolling forming device for the special-shaped ring piece according to claim 1, wherein the rolling wheel comprises:
an inner end surface of the inner tube,
an outer end surface, the diameter of the outer end surface being smaller than the diameter of the inner end surface, the inner end surface being arranged coaxially with the outer end surface,
a ring periphery connected between the inner end surface and the outer end surface, the side surface of the periphery is always parallel to the operation platform,
and the supporting hole penetrates through the circle centers of the inner end surface, the outer end surface and the outer peripheral part and is rotatably connected with the support.
3. The horizontal rolling forming device for the special-shaped ring piece according to claim 1, wherein the working platform comprises:
the first support part is used for supporting the first support part,
a second supporting piece which is arranged above the first supporting piece, the center of the second supporting piece is provided with an installation hole,
a positioning and clamping mechanism arranged in the second supporting piece and used for clamping the ring piece to be formed,
and the rotating mechanism is arranged at the bottom end of the positioning and clamping mechanism and controls the positioning and clamping mechanism to rotate.
4. The horizontal rolling forming device for the special-shaped ring piece according to claim 3, wherein the positioning and clamping mechanism comprises:
a shell, the middle of the top of the shell is opened and is arranged below the mounting hole, the bottom of the shell is fixedly connected with the positioning and clamping mechanism,
an operating handle, the top of which passes through the working platform and extends upwards,
a first transmission piece arranged in the shell, movably connected with the operating handle and driven by the operating handle,
the second transmission piece is arranged in the shell and driven by the first transmission piece,
a third transmission member arranged in the shell and driven by the second transmission member,
and the centering piece penetrates through the shell, is movably connected with the third transmission piece and is driven by the third transmission piece.
5. The horizontal rolling forming device for the special-shaped ring piece according to claim 3, wherein the rotating mechanism comprises:
a rotating shaft arranged below the mounting hole,
a mounting seat fixed on the rotating top and fixedly connected with the positioning and clamping mechanism,
the motor is arranged in the operation platform and drives the rotating shaft to rotate through the belt pulley.
6. The horizontal roll forming device for the profiled ring according to claim 2, wherein the bracket comprises:
the side columns are symmetrically arranged on the upper surface of the operation platform,
a cross beam fixed between the side columns,
a hydraulic cylinder arranged below the cross beam,
the mounting plate is fixed below the hydraulic cylinder,
and the top end of the mounting frame is fixed on the mounting plate, and the other end of the mounting frame is rotatably connected with the grinding wheel or the pressing wheel.
7. The horizontal roll forming device of the profiled ring according to claim 6, wherein the mounting frame comprises:
a fixed rod vertically installed on the installation plate and extending downward,
the upper end part of the movable rod is rotationally connected with the lower end part of the fixed rod,
the hinged seat is arranged on the part of the movable rod which is not embedded into the grinding wheel or the pressing wheel,
a waist-shaped groove which is arranged on the surface of the fixed rod,
connecting rod, one end and articulated seat swing joint, other end waist type groove detachably carries out fixed connection.
8. The horizontal rolling forming device for the special-shaped ring piece according to claim 7, wherein a guide rail is arranged on the inner side surface of the side post, and a guide rod corresponding to the guide rail is arranged on the side surface of the mounting plate.
CN202111321662.5A 2021-11-09 2021-11-09 Horizontal rolling forming device for special-shaped ring piece Pending CN114042844A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111321662.5A CN114042844A (en) 2021-11-09 2021-11-09 Horizontal rolling forming device for special-shaped ring piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111321662.5A CN114042844A (en) 2021-11-09 2021-11-09 Horizontal rolling forming device for special-shaped ring piece

Publications (1)

Publication Number Publication Date
CN114042844A true CN114042844A (en) 2022-02-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114042843A (en) * 2021-11-09 2022-02-15 常州和仕达机械装备制造有限公司 Horizontal rolling process and forming device for special-shaped ring piece

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB268762A (en) * 1926-03-31 1927-10-13 Budd Wheel Co Improvements in or relating to processes of rolling metal discs
US1897645A (en) * 1931-05-11 1933-02-14 Standard Forgings Company Apparatus for making forged steel wheels
JP2000033491A (en) * 1998-07-17 2000-02-02 Nitsukon Kogyo Kk Manufacture of welded joint seat plate for concrete pile
US20090211323A1 (en) * 2005-07-25 2009-08-27 Wf-Maschinenbau Und Blechformtechnk Gmbh & Co. Kg Method of Forming a Circular Sheet-Metal Blank
CN111069488A (en) * 2019-12-21 2020-04-28 济南泰康锻造有限公司 Ring rolling machine convenient to get material
CN111590352A (en) * 2020-05-22 2020-08-28 大连交通大学 Rapid self-centering clamping device for large-sized bearing ring workpiece
CN113021032A (en) * 2021-03-19 2021-06-25 浙江大学 Adjustable module clamping device for small reconfigurable machine tool machining
CN114042843A (en) * 2021-11-09 2022-02-15 常州和仕达机械装备制造有限公司 Horizontal rolling process and forming device for special-shaped ring piece

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB268762A (en) * 1926-03-31 1927-10-13 Budd Wheel Co Improvements in or relating to processes of rolling metal discs
US1897645A (en) * 1931-05-11 1933-02-14 Standard Forgings Company Apparatus for making forged steel wheels
JP2000033491A (en) * 1998-07-17 2000-02-02 Nitsukon Kogyo Kk Manufacture of welded joint seat plate for concrete pile
US20090211323A1 (en) * 2005-07-25 2009-08-27 Wf-Maschinenbau Und Blechformtechnk Gmbh & Co. Kg Method of Forming a Circular Sheet-Metal Blank
CN111069488A (en) * 2019-12-21 2020-04-28 济南泰康锻造有限公司 Ring rolling machine convenient to get material
CN111590352A (en) * 2020-05-22 2020-08-28 大连交通大学 Rapid self-centering clamping device for large-sized bearing ring workpiece
CN113021032A (en) * 2021-03-19 2021-06-25 浙江大学 Adjustable module clamping device for small reconfigurable machine tool machining
CN114042843A (en) * 2021-11-09 2022-02-15 常州和仕达机械装备制造有限公司 Horizontal rolling process and forming device for special-shaped ring piece

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114042843A (en) * 2021-11-09 2022-02-15 常州和仕达机械装备制造有限公司 Horizontal rolling process and forming device for special-shaped ring piece

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