CN114035045A - Testing tool for air compressor and detection method thereof - Google Patents
Testing tool for air compressor and detection method thereof Download PDFInfo
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- CN114035045A CN114035045A CN202111271759.XA CN202111271759A CN114035045A CN 114035045 A CN114035045 A CN 114035045A CN 202111271759 A CN202111271759 A CN 202111271759A CN 114035045 A CN114035045 A CN 114035045A
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- motor
- air compressor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
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- General Physics & Mathematics (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses a test tool for an air compressor and a detection method thereof, and the test tool comprises a detection table, wherein a support leg is fixed on the lower surface of the detection table, a dynamometer is arranged at one end of the upper surface of the detection table, a rotating ring is arranged on the inner side of the detection table, a support screw is connected to the inner side of the rotating ring through a first threaded part, a first transmission gear is fixed on the outer surface of the rotating ring, a chain is sleeved on the outer side of the first transmission gear, and a support table is fixed at the top end of the support screw; through being provided with supporting screw, the swivel becket, the chain, a drive gear, a adjusting screw, adjust the slider and the direction slider, it is inconvenient to avoid the position adjustment to the motor, the output that makes the motor that is not convenient for fine aligns with the test end of dynamometer machine and is connected, through being provided with the fixed plate, the installation piece, link block and transparent toughened glass board, avoid the test end junction of motor output and dynamometer machine, unexpected emergence damage drops, lead to the fact the collision injury to outside personnel.
Description
Technical Field
The invention belongs to the technical field of compressor testing, and particularly relates to a testing tool for an air compressor and a detection method thereof.
Background
An air compressor is a device for compressing gas. The air compressor is constructed similarly to a water pump. Most air compressors are reciprocating piston type, rotating vane or rotating screw. The centrifugal compressor is a very large application program, and when the centrifugal compressor is used, the compressor is directly driven by the motor to enable the crankshaft to generate rotary motion and drive the connecting rod to enable the piston to generate reciprocating motion, so that the volume of the cylinder is changed. Because of the change of the pressure in the cylinder, the air enters the cylinder through the air filter (silencer) by the air inlet valve, in the compression stroke, the compressed air enters the air storage tank through the exhaust pipe and the one-way valve (check valve) by the action of the exhaust valve due to the reduction of the volume of the cylinder, and when the compressor is processed, the power of the motor is tested by a dynamometer in order to test the motor conveniently.
When current motor to air compressor detected time, be not convenient for fine adjusting the motor position, at the different model motor in-process of test, the motor output shaft position diverse of different models, lead to the output shaft to be not convenient for align with the test end shaft of dynamometer machine, the operation is inconvenient, the test is comparatively time-consuming, the result of use is not good, in addition when the unexpected damage of output and test end junction drops, be not convenient for fine reduction droppings to the ejection of operator one side, probably cause the damage to the operator, we provide a test fixture for air compressor and detection method for this reason.
Disclosure of Invention
The invention aims to provide a test tool for an air compressor and a detection method thereof, and aims to solve the problems that when the existing detection is carried out on a motor of the air compressor in the prior art, the position of the motor is inconvenient to adjust, in the process of testing different types of motors, the positions of output end shafts of the motors of different types are different, so that the output end shafts are inconvenient to align with a test end shaft of a dynamometer, the operation is inconvenient, the test is time-consuming, the use effect is poor, and in addition, when the connection part of the output end and the test end is accidentally damaged and falls off, the ejection of fallen objects to one side of an operator is inconvenient to reduce, and the operator can be damaged.
In order to achieve the purpose, the invention provides the following technical scheme: a testing tool for an air compressor comprises a detection table, wherein supporting legs are fixed on the lower surface of the detection table, a dynamometer is arranged at one end of the upper surface of the detection table, a rotating ring is arranged on the inner side of the detection table, a supporting screw rod is connected to the inner side of the rotating ring through a first threaded portion, a first transmission gear is fixed on the outer surface of the rotating ring, a chain is sleeved on the outer side of the first transmission gear, a supporting table is fixed at the top end of the supporting screw rod, a first sliding groove is formed in the middle of the inner side of the supporting table, a first adjusting screw rod is rotatably installed on the inner side of the first sliding groove, an adjusting slider is connected to the outer side of the first adjusting screw rod through a second threaded portion, a connecting plate is arranged on the lower surface of the adjusting slider, a hair drier is connected to the lower surface of the connecting plate through a support, a mounting plate is fixed to the top end of the adjusting slider through a support block, and a guide slider is arranged on the edge of the lower surface of the mounting plate, the supporting table is provided with a guide sliding groove corresponding to the guide sliding block, the guide sliding block is matched with the supporting table through a wire sliding groove, the mounting plate is provided with a motor, and the motor is matched with the dynamometer through a coupler.
Preferably, the rotating rings and the supporting screws are four in number, and the four rotating rings are in transmission connection through chains and first transmission gears.
Preferably, a rotating handle is fixed on the outer surface of the rotating ring, and the rotating handle is cylindrical.
Preferably, a connecting chute is formed in the front surface of the supporting table, a connecting slide block is arranged on the inner side of the connecting chute, an installation block is fixed to one end of the connecting slide block, a fixed plate is integrally formed on the installation block, and a transparent tempered glass plate is fixed to one side of the fixed plate through a connecting bolt.
Preferably, the fixing plate is rectangular and is provided with two positions.
Preferably, the through holes are formed in the inner sides of the mounting plate and the connecting plate and distributed in an array.
Preferably, the adjusting slide block is provided with three places along the long limit equidistance of mounting panel, the direction slider equals with adjusting slide block height.
Preferably, a rocking handle is arranged at one end of the first adjusting screw rod, and the rocking handle and the first adjusting screw rod are fixed through a bolt.
A detection method of a test tool for an air compressor comprises the following steps:
a. the motor is placed on the mounting plate, the motor and the mounting plate are fixed through bolts, and the motor can be movably adjusted according to the output end of the motor and the position of a test end of the dynamometer;
b. during adjustment, one of the rotating rings is rotated through the rotating handle, the rotating ring drives the other rotating ring to rotate simultaneously through the first transmission gear and the chain, the rotating ring rotates and drives the supporting screw rod to move through the first thread part, and the supporting screw rod drives the motor to move up and down through the supporting table;
c. then, rotating a first adjusting screw rod, driving an adjusting slide block to move through a second thread part by the first adjusting screw rod, driving a mounting plate to move by the adjusting slide block, and driving a motor to move left and right by the mounting plate;
d. the adjusting sliding block moves to drive the connecting plate to move, and the connecting plate moves to drive the blower to move synchronously;
e. the output end is close to the test end by the movement of the motor, the output end is connected with the test end through a coupler, then the mounting block and the support platform slide through the connecting slide block and the connecting chute, and the mounting block moves to drive the transparent toughened glass plate to move;
f. the blower is connected with a power supply outside, the blower drives the natural wind direction motor to move, and natural wind passes through the inner side of the through hole.
Compared with the prior art, the invention has the beneficial effects that:
(1) through being provided with supporting screw, swivel becket, chain, first drive gear, first adjusting screw, adjusting block and direction slider, avoid inconvenient to the position adjustment of motor, when the motor of different models of test, the output that makes the motor of not convenient for aligns with the test end of dynamometer machine and is connected, and the device easily operates, and it is convenient to the position shift adjustment of motor, has improved the application scope of device.
(2) Through being provided with fixed plate, installation piece, link block and transparent toughened glass board, avoid in the testing process, the unexpected damage that takes place drops with the test end junction of dynamometer machine, causes the collision injury to outside personnel, and the device does benefit to the reduction and sheds the thing and launches to one side of examining the test table, improves the security of using, and it is convenient to transparent toughened glass board position control, easily improves the safeguard effect.
(3) Through being provided with motor and hair-dryer, avoid the long-time work of motor, the radiating effect is not good, takes place thermal fatigue damage, and the device can improve the mobile effect of natural wind direction motor, and when the motor moved the adjustment position, the hair-dryer can be followed the motor and removed, has increased the result of use of device simultaneously.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view at A of FIG. 1 according to the present invention;
FIG. 3 is a schematic cross-sectional view at B of FIG. 1 according to the present invention;
FIG. 4 is a schematic view of the mounting block structure of the present invention;
FIG. 5 is a schematic view of an adjusting slider structure according to the present invention;
in the figure: 1. a detection table; 2. a dynamometer; 3. mounting blocks; 4. a motor; 5. a support table; 6. a first adjusting screw; 7. a rotating ring; 8. a first drive gear; 9. a support screw; 10. a chain; 11. a blower; 12. rotating the handle; 13. supporting legs; 14. a connecting plate; 16. adjusting the sliding block; 18. connecting the sliding block; 19. a fixing plate; 20. a transparent tempered glass plate; 21. mounting a plate; 22. and a guide slide block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a testing tool for an air compressor comprises a detection table 1, supporting legs 13 are fixed on the lower surface of the detection table 1, a dynamometer 2 is arranged at one end of the upper surface of the detection table 1, a rotating ring 7 is arranged on the inner side of the detection table 1 and is convenient to adjust the position of a supporting screw 9, the inner side of the rotating ring 7 is connected with the supporting screw 9 through a first thread part and is convenient to adjust the height position of a supporting table 5, a first transmission gear 8 is fixed on the outer surface of the rotating ring 7, a chain 10 is sleeved on the outer side of the first transmission gear 8 and is convenient to drive a plurality of rotating rings 7 to rotate simultaneously, the supporting table 5 is fixed at the top end of the supporting screw 9, a first chute is formed in the middle of the inner side of the supporting table 5, a first adjusting screw 6 is rotatably installed on the inner side of the first chute and is convenient to move the position of an adjusting slide 16, the outer side of the first adjusting screw 6 is connected with the adjusting slide 16 through a second thread part, adjusting block 16 lower surface is provided with connecting plate 14, connecting plate 14 lower surface has hair-dryer 11 through leg joint, be convenient for when examining, improve the natural air cooling effect, 16 tops of adjusting block are fixed with mounting panel 21 through a piece, be convenient for install fixedly motor 4, mounting panel 21 lower surface edge is provided with direction slider 22, the direction spout has been seted up corresponding to direction slider 22 on the brace table 5, direction slider 22 cooperates through the wire spout with brace table 5, be convenient for better the position to mounting panel 21 removes, be provided with motor 4 on the mounting panel 21, motor 4 cooperates through the shaft coupling with dynamometer 2.
Preferably, the number of the rotating rings 7 and the number of the supporting screws 9 are four, so that the supporting table 5 can be supported better, and the four rotating rings 7 are in transmission connection through the chain 10 and the first transmission gear 8.
Preferably, a rotating handle 12 is fixed on the outer surface of the rotating ring 7, and the rotating handle 12 is cylindrical, so that the rotating ring 7 can be better rotated.
Preferably, the connection spout has been seted up to 5 front surfaces of brace table, and the connection spout inboard is provided with link block 18, and link block 18 one end is fixed with installation piece 3, and integrated into one piece has fixed plate 19 on the installation piece 3, and fixed plate 19 one side is fixed with transparent toughened glass board 20 through connecting bolt, is convenient for reduce shaft coupling department and takes place to damage and drop, leads to the fact the damage to outside personnel.
Preferably, the fixing plate 19 is rectangular, and two positions are arranged on the fixing plate 19, so that the transparent tempered glass plate 20 can be conveniently and fixedly mounted.
Preferably, the through-holes are formed in the inner sides of the mounting plate 21 and the connecting plate 14, and the through-holes are distributed in an array mode, so that natural wind can flow conveniently, and the weight of the mounting plate 21 and the weight of the connecting plate 14 can be reduced.
Preferably, the adjusting slider 16 is provided with three positions along the long side of the mounting plate 21 at equal intervals, so that the position of the mounting plate 21 can be adjusted better, and the height of the guiding slider 22 is equal to that of the adjusting slider 16.
Preferably, a rocking handle is arranged at one end of the first adjusting screw rod 6, and the rocking handle is fixed with the first adjusting screw rod 6 through a bolt, so that the first adjusting screw rod 6 can be conveniently and better rotated.
A detection method of a test tool for an air compressor comprises the following steps:
a. the motor 4 is placed on the mounting plate 21, the motor 4 and the mounting plate 21 are fixed through bolts, and the motor 4 can be moved and adjusted according to the output end of the motor 4 and the test end position of the dynamometer 2;
b. during adjustment, one of the rotating rings 7 is rotated through the rotating handle 12, the rotating ring 7 drives the other 3 rotating rings 7 to rotate simultaneously through the first transmission gear 8 and the chain 10, the rotating ring 7 drives the supporting screw 9 to move through the first thread part, and the supporting screw 9 drives the motor 4 to move up and down through the supporting table 5;
c. then, the first adjusting screw 6 is rotated, the first adjusting screw 6 drives the adjusting slide block 16 to move through the second thread part, the adjusting slide block 16 moves to drive the mounting plate 21 to move, and the mounting plate 21 moves to drive the motor 4 to move left and right;
d. the adjusting slide block 16 moves to drive the connecting plate 14 to move, and the connecting plate 14 moves to drive the blower 11 to move synchronously;
e. the output end is close to the testing end by the movement of the motor 4, the output end is connected with the testing end through a coupler, then the mounting block 3 and the supporting table 5 slide through the connecting slide block 18 and the connecting slide groove, and the mounting block 3 moves to drive the transparent toughened glass plate 20 to move;
f. the blower 11 is externally connected with a power supply, the blower 11 drives the natural wind direction motor 4 to move, and natural wind passes through the inner side of the through hole.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a test fixture for air compressor, is including examining test table (1), examine test table (1) lower fixed surface and be equipped with supporting leg (13), it is provided with dynamometer machine (2) to examine test table (1) upper surface one end, its characterized in that: the detecting table is characterized in that a rotating ring (7) is arranged on the inner side of the detecting table (1), a supporting screw rod (9) is connected to the inner side of the rotating ring (7) through a first thread portion, a first transmission gear (8) is fixed to the outer surface of the rotating ring (7), a chain (10) is sleeved on the outer side of the first transmission gear (8), a supporting table (5) is fixed to the top end of the supporting screw rod (9), a first sliding groove is formed in the middle of the inner side of the supporting table (5), a first adjusting screw rod (6) is rotatably installed on the inner side of the first sliding groove, an adjusting slider (16) is connected to the outer side of the first adjusting screw rod (6) through a second thread portion, a connecting plate (14) is arranged on the lower surface of the adjusting slider (16), a blower (11) is connected to the lower surface of the connecting plate (14) through a support, and a mounting plate (21) is fixed to the top end of the adjusting slider (16) through a support block, the utility model discloses a power meter, including mounting panel (21), mounting panel (21) lower surface edge is provided with direction slider (22), the direction spout has been seted up corresponding to direction slider (22) on brace table (5), direction slider (22) cooperate through the wire spout with brace table (5), be provided with motor (4) on mounting panel (21), motor (4) cooperate through the shaft coupling with dynamometer (2).
2. The test tool for the air compressor according to claim 1, characterized in that: the four rotating rings (7) and the four supporting screws (9) are connected in a transmission mode through chains (10) and first transmission gears (8) in the rotating rings (7).
3. The test tool for the air compressor according to claim 1, characterized in that: the outer surface of the rotating ring (7) is fixed with a rotating handle (12), and the rotating handle (12) is cylindrical.
4. The test tool for the air compressor according to claim 1, characterized in that: the supporting table is characterized in that a connecting sliding groove is formed in the front surface of the supporting table (5), a connecting sliding block (18) is arranged on the inner side of the connecting sliding groove, an installation block (3) is fixed to one end of the connecting sliding block (18), a fixing plate (19) is integrally formed on the installation block (3), and a transparent tempered glass plate (20) is fixed to one side of the fixing plate (19) through a connecting bolt.
5. The test tool for the air compressor according to claim 4, wherein: the fixing plate (19) is rectangular, and two positions are arranged on the fixing plate (19).
6. The test tool for the air compressor according to claim 1, characterized in that: the through-holes are formed in the inner sides of the mounting plate (21) and the connecting plate (14) and are distributed in an array mode.
7. The test tool for the air compressor according to claim 1, characterized in that: adjust slider (16) and be provided with three along mounting panel (21) long limit equidistance, direction slider (22) and adjust slider (16) height equal.
8. The test tool for the air compressor according to claim 1, characterized in that: and a rocking handle is arranged at one end of the first adjusting screw rod (6), and the rocking handle and the first adjusting screw rod (6) are fixed through bolts.
9. The detection method of the test tool for the air compressor as claimed in any one of claims 1 to 8, wherein: the method comprises the following steps:
a. the motor (4) is placed on the mounting plate (21), the motor (4) and the mounting plate (21) are fixed through bolts, and the motor (4) can be moved and adjusted according to the output end of the motor (4) and the position of a test end of the dynamometer (2);
b. when the adjusting mechanism is used for adjusting, one rotating ring (7) is rotated through a rotating handle (12), the rotating ring (7) drives the other 3 rotating rings (7) to rotate simultaneously through a first transmission gear (8) and a chain (10), the rotating ring (7) rotates to drive a supporting screw rod (9) to move through a first thread part, and the supporting screw rod (9) drives a motor (4) to move up and down through a supporting table (5);
c. then, the first adjusting screw (6) is rotated, the first adjusting screw (6) drives the adjusting slide block (16) to move through the second thread part, the adjusting slide block (16) moves to drive the mounting plate (21) to move, and the mounting plate (21) moves to drive the motor (4) to move left and right;
d. the adjusting slide block (16) moves to drive the connecting plate (14) to move, and the connecting plate (14) moves to drive the blower (11) to move synchronously;
e. the output end is close to the testing end due to the movement of the motor (4), the output end is connected with the testing end through the coupler, then the mounting block (3) and the supporting table (5) slide through the connecting sliding block (18) and the connecting sliding groove, and the mounting block (3) moves to drive the transparent toughened glass plate (20) to move.
10. The detection method of the test tool for the air compressor according to claim 9, characterized in that:
f. the blower (11) is externally connected with a power supply, the blower (11) drives the natural wind direction motor (4) to move, and natural wind passes through the inner side of the through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111271759.XA CN114035045A (en) | 2021-10-29 | 2021-10-29 | Testing tool for air compressor and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111271759.XA CN114035045A (en) | 2021-10-29 | 2021-10-29 | Testing tool for air compressor and detection method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114035045A true CN114035045A (en) | 2022-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111271759.XA Pending CN114035045A (en) | 2021-10-29 | 2021-10-29 | Testing tool for air compressor and detection method thereof |
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| Country | Link |
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| CN (1) | CN114035045A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114578101A (en) * | 2022-03-17 | 2022-06-03 | 安徽明腾永磁机电设备有限公司 | Device suitable for small-size motor tests centering in batches |
-
2021
- 2021-10-29 CN CN202111271759.XA patent/CN114035045A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114578101A (en) * | 2022-03-17 | 2022-06-03 | 安徽明腾永磁机电设备有限公司 | Device suitable for small-size motor tests centering in batches |
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