CN114033499B - High-pressure gradient efficient sealing structure of rotor of radial turbine power generation system - Google Patents
High-pressure gradient efficient sealing structure of rotor of radial turbine power generation system Download PDFInfo
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- CN114033499B CN114033499B CN202111326004.5A CN202111326004A CN114033499B CN 114033499 B CN114033499 B CN 114033499B CN 202111326004 A CN202111326004 A CN 202111326004A CN 114033499 B CN114033499 B CN 114033499B
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- 238000007789 sealing Methods 0.000 title claims abstract description 160
- 238000010248 power generation Methods 0.000 title claims abstract description 53
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 230000006835 compression Effects 0.000 claims abstract description 24
- 238000007906 compression Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
The invention relates to a high-efficiency sealing structure with large pressure gradient for a rotor of a radial flow turbine power generation system. According to structural parameters of the turbocharging power generation system, firstly determining dimensional parameters of a sealing shaft sleeve, a sealing groove valve, a base, a compression cover, a fixing screw and a locking screw, then finishing processing of a sealing structure assembly, assembling the sealing groove valve and the base on the basis, and assembling and fixing by the fixing screw; then, the assembly of the pressing cover, the base and the sealing groove valve is carried out, the pressing cover is installed on the base and fastened by the locking screw, and a complete sealing structure is formed. The sealing structure is applicable to shaft end sealing of a rotor of a large-pressure-difference radial flow turbine power generation system, and has good sealing effect and good manufacturability.
Description
Technical Field
The invention belongs to the field of structural design of radial flow turbine supercharged power generation systems, and particularly relates to a high-pressure gradient efficient sealing structure of a rotor of a radial flow turbine power generation system.
Background
The radial-flow turbocharging power generation system can realize conversion from heat energy to mechanical energy by means of the gas working medium through thermodynamic cycle processes such as heat absorption, expansion work, heat release, compression and the like under a closed condition, and further converts the mechanical energy into electric energy by utilizing a motor. Typical radial flow turbocharged power generation systems are structurally comprised primarily of components such as turbines, compressors, motors, and the like.
The rotor is one of the most central components in the turbocharging power generation system, and plays a decisive role in the stable operation of the system, the thermoelectric conversion efficiency, the reliability and the service life. In the running process of the radial-flow turbocharging power generation system, the rotor is in a high-speed rotation state, the rotating speed of the rotor can reach tens of thousands of revolutions per minute, and the rotating speed of some rotors even reaches hundreds of thousands of revolutions per minute, so that once a rotor structure fails, the turbocharging power generation system can not work normally, and the system structure can be damaged. Therefore, reasonable design of the rotor structure is critical to ensure structural reliability of the turbine power generation system.
The rotor sealing structure aims at ensuring the orderly flow of the gas working medium, preventing the gas working medium from leaking along the clearance part between the rotor and the static piece, and plays a key role in the reliable operation of the rotor. For the rotor of the radial turbine power generation system, the main concerned sealing part is the rotor seal of the compressor end and the turbine end, in particular to the rotor seal structure of the turbine end, and the sealing difficulty is also high due to the large pressure difference and high temperature of the sealing working medium of the turbine end. At present, sealing of rotor structures such as a turbocharging power generation system mainly comprises the steps that a sealing ring groove is formed in a rotor, a single sealing ring or a plurality of sealing rings are arranged in the ring groove, and when the rotor works, the sealing rings are respectively contacted with the end face of the ring groove and the end face of a static supporting part, so that reliable sealing between the rotor and the static part is realized. The sealing mode has the advantages of simple structure, small leakage amount, low manufacturing cost and the like, but also has the problems of short service life and the like, and particularly when the sealing mode is used for sealing a high-temperature end, the sealing ring is easy to lose elasticity when working for a long time, so that the sealing failure is caused, and the sealing mode is a main factor limiting the service life of a system.
Aiming at the reliability and service life requirements of the radial flow turbine power generation system, the high-pressure gradient efficient sealing structure of the rotor of the radial flow turbine power generation system is provided, and through reasonably designing the sealing structure of the rotor, the reliable sealing between the rotor and a static part can be realized, the long-time working requirement can be met, and the high reliability and long service life targets of the structure of the turbine power generation system are realized.
Disclosure of Invention
The invention provides a high-pressure gradient efficient sealing structure of a rotor of a radial flow turbine power generation system aiming at the sealing requirement of the rotor of the radial flow turbine power generation system. The sealing structure comprises a sealing shaft sleeve, sealing groove flaps, a base, a pressing cover, fixing screws and locking screws. According to structural size parameters of the turbocharging power generation system, firstly determining size parameters of a sealing shaft sleeve, a sealing groove valve, a base, a compression cover, a fixing screw and a locking screw, then finishing processing of a sealing structure assembly, assembling the sealing groove valve and the base on the basis, and assembling and fixing by the fixing screw; then, the assembly of the pressing cover, the base and the sealing groove valve is carried out, the pressing cover is installed on the base and fastened by the locking screw, and a complete sealing structure is formed.
The technical scheme of the invention is as follows:
a high-pressure gradient efficient sealing structure of a rotor of a radial flow turbine power generation system comprises a sealing shaft sleeve, sealing groove flaps, a base, a pressing cover, fixing screws and locking screws.
The central part of the sealing shaft sleeve is provided with an axial through hole for installing the sealing shaft sleeve on the rotor, the outer side of the sealing shaft sleeve is axially provided with annular teeth and annular grooves, and the annular teeth of the sealing shaft sleeve are provided with turbulence holes uniformly distributed along the circumferential direction;
the axial center of the sealing groove valve is provided with a ring groove and a ring tooth which are respectively matched with the ring tooth and the ring groove of the sealing shaft sleeve, the outer side of the sealing groove valve is provided with a fixed eave for installing the sealing groove valve on the base, the fixed eave is uniformly provided with through holes with counter bores for installing fastening screws, the first outer cylindrical surface of the sealing groove valve is matched with the through holes of the base, the second outer cylindrical surface of the sealing groove valve is matched with the through holes of the pressing cover, the surfaces of the ring tooth and the ring groove of the sealing groove valve are provided with abradable high-temperature-resistant coatings, and the number of the sealing groove valve can be more than 2;
the base is provided with a through hole and a counter bore for installing the sealing groove valve, the base is provided with a threaded hole for fixing the sealing groove valve, and the base is provided with a threaded hole for fixing the compression cover;
the pressing cover is provided with a through hole and a counter bore which are assembled with the sealing groove valve, the pressing cover is provided with a through hole with a counter bore, the through hole is fixed on the base and is used for installing a fastening screw, and the pressing cover is provided with a boss assembled with the counter bore of the base;
the fixing screw is arranged in the through hole with the counter bore of the sealing groove valve and the threaded hole on the base, so that the sealing groove valve is fixed;
the locking screw is arranged in the through hole with the counter bore of the pressing cover and the threaded hole on the base, so that the sealing structure is locked and fixed.
The assembling process of the high-pressure gradient efficient sealing structure of the rotor of the radial turbine power generation system comprises the following steps of:
a. determining dimensional parameters of a high-pressure gradient efficient sealing structure of a rotor of a radial turbine power generation system: according to structural parameters of the radial-flow turbocharging power generation system, determining dimensional parameters of a sealing shaft sleeve, a sealing groove valve, a base, a compression cover, a fixing screw and a locking screw;
b. processing of a high-pressure gradient efficient sealing assembly of a rotor of a radial turbine power generation system: d, processing a sealing shaft sleeve, a sealing groove valve, a base, a compression cover, a fixing screw and a locking screw according to the dimensional parameters of the high-pressure gradient high-efficiency sealing structure of the rotor of the radial turbine power generation system determined in the step a;
c. assembling the sealing groove valve and the base: the sealing groove valve is arranged on the base and is assembled and fixed by a fixing screw;
d. assembling the compression cover with the base and the sealing groove valve: and c, on the basis of completing the step c, installing the compression cover on the base, and fastening by using a locking screw to form a complete sealing structure.
A method for using the high-efficiency sealing structure with large pressure gradient for the rotor of the radial turbine power generation system.
A radial flow turbine supercharged power generation system comprises the high-pressure gradient efficient sealing structure of a rotor of the radial flow turbine power generation system.
A working method of the radial flow turbocharging power generation system.
The beneficial effects of the invention are as follows:
according to the high-pressure gradient high-efficiency sealing structure of the rotor of the radial flow turbine power generation system, the sealing shaft sleeve and the sealing groove valve adopt the sealing structure that a plurality of ring teeth are matched with the ring grooves, so that the leakage of working media can be effectively reduced, and the sealing reliability is improved; the outer annular teeth on the two sides of the sealing shaft sleeve along the axial direction are provided with the disturbing holes, so that the sealing shaft sleeve can have a local pressurizing effect in the high-speed rotation process along with the rotor, a high-pressure area is formed by working medium on the outer cylindrical surface of the annular teeth of the sealing shaft sleeve and the end surfaces on the two sides, the function of blocking the flow of the working medium is achieved, and the sealing reliability is further improved; 2 or more than 2 seal groove petals are adopted, so that the seal structure is convenient to mount and dismount, and the structure has good manufacturability; the surface of the ring teeth and the ring groove of the sealing groove valve is provided with an abradable high-temperature-resistant coating, so that the self-adaptability of the sealing structure can be improved, the self-adaptive shaft sleeve and the sealing groove valve can be matched and rubbed in the actual working process, an optimal sealing interface is formed, and the sealing effect is ensured. The base and the compression cover are adopted, so that the assembly of the sealing structure is convenient, the rigidity of the sealing structure can be improved, the sealing structure can bear a certain impact load, and the service life and the reliability of the system are improved. The split type sealing structure has good sealing effect and good manufacturability, and can effectively meet the sealing requirement of the rotor of the radial-flow turbocharging power generation system.
Drawings
FIG. 1 is a schematic diagram of a high pressure gradient high efficiency seal configuration for a radial flow turbine power generation system rotor.
Fig. 2 is a schematic view of the seal sleeve structure.
Figure 3 is a schematic view of a seal groove flap configuration.
Fig. 4 is a schematic view of the base structure.
Fig. 5 is a schematic view of the structure of the pressing cover.
1 seal shaft sleeve 2 seal groove flap 3 base 4 compression cover 5 seal shaft sleeve axial through hole 6 seal shaft sleeve ring tooth 7 seal shaft sleeve ring tooth 8 interference flow hole 9 seal groove flap ring groove 10 seal groove flap ring groove 11 seal groove flap fixed eave 12 seal groove flap with countersunk through hole 13 seal groove flap outer cylinder 14 seal groove flap outer cylinder 15 base through hole 16 base countersink 17 base fixed seal groove flap threaded hole 18 base fixed compression cover threaded hole 19 compression cover threaded hole 20 compression cover countersink 21 compression cover with countersink through hole 22 compression cover boss
Detailed Description
A high-pressure gradient efficient sealing structure of a rotor of a radial flow turbine power generation system comprises a sealing shaft sleeve 1, sealing groove flaps 2, a base 3, a compression cover 4, fixing screws and locking screws.
The central part of the sealing shaft sleeve 1 is provided with an axial through hole 5 for installing the sealing shaft sleeve 1 on a rotor, the outer side of the sealing shaft sleeve 1 is axially provided with ring teeth 6 and ring grooves 7, and the ring teeth 6 of the sealing shaft sleeve 1 are provided with turbulence holes 8 uniformly distributed along the circumferential direction;
the axial center of the sealing groove valve 2 is provided with a ring groove 10 and a ring tooth 9 which are respectively matched with the ring tooth 6 and the ring groove 7 of the sealing shaft sleeve 1, the outer side of the sealing groove valve 2 is provided with a fixed eave 11 for installing the sealing groove valve on the base 3, the fixed eave 11 is uniformly provided with through holes 12 with counter bores for installing fastening screws, the outer cylindrical surface 13 of the sealing groove valve 2 is matched with the through holes 15 of the base 3, the outer cylindrical surface 14 of the sealing groove valve 2 is matched with the through holes 19 of the pressing cover 4, the surfaces of the ring tooth 9 and the ring groove 10 of the sealing groove valve 2 are provided with abradable high temperature resistant coatings, and the number of the sealing groove valve 2 can be 2 or more than 2;
the base 3 is provided with a through hole 15 and a counter bore 16 for installing the seal groove valve 2, the base 3 is provided with a threaded hole 17 for fixing the seal groove valve 2, and the base 3 is provided with a threaded hole 18 for fixing the compression cover 4;
the pressing cover 4 is provided with a through hole 19 and a counter bore 20 which are assembled with the sealing groove valve 2, the pressing cover 4 is provided with a through hole 21 with a counter bore for fixing the pressing cover 4 on the base 3 and used for installing a fastening screw, and the pressing cover 4 is provided with a boss 22 assembled with the counter bore 16 of the base 3;
the fixing screws are arranged in the through holes 12 with counter bores of the seal groove petals 2 and the threaded holes 17 on the base 3, so that the seal groove petals 2 are fixed;
the locking screw is arranged in a through hole 21 with a counter bore of the pressing cover 4 and a threaded hole 18 on the base 3, so that locking and fixing of the sealing structure are realized.
The assembling process of the high-pressure gradient efficient sealing structure of the rotor of the radial turbine power generation system comprises the following steps of:
a. determining dimensional parameters of a high-pressure gradient efficient sealing structure of a rotor of a radial turbine power generation system: according to structural parameters of the radial-flow turbocharging power generation system, dimensional parameters of a sealing shaft sleeve 1, a sealing groove valve 2, a base 3, a compression cover 4, a fixing screw and a locking screw are determined;
b. processing of a high-pressure gradient efficient sealing assembly of a rotor of a radial turbine power generation system: d, processing a sealing shaft sleeve 1, a sealing groove valve 2, a base 3, a pressing cover 4, a fixing screw and a locking screw according to the dimensional parameters of the high-pressure gradient high-efficiency sealing structure of the rotor of the radial turbine power generation system determined in the step a;
c. assembling the sealing groove valve 2 and the base 3: the seal groove valve 2 is arranged on the base 3 and is assembled and fixed by a fixing screw;
d. assembly of the compression cover 4 with the base 3 and the sealing groove flap 2: on the basis of completing the step c, the pressing cover 4 is installed on the base 3 and fastened by a locking screw to form a complete sealing structure.
The above embodiments are merely preferred embodiments of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A high-pressure gradient high-efficiency sealing structure of a radial turbine power generation system rotor is characterized in that: comprises a sealing shaft sleeve (1), a sealing groove valve (2), a base (3) and a pressing cover (4);
the axial through hole (5) for installing the sealing shaft sleeve (1) on the rotor is formed in the central part of the sealing shaft sleeve (1), annular teeth (6) and annular grooves (7) are formed in the outer side of the sealing shaft sleeve (1) along the axial direction, and turbulence holes (8) uniformly distributed along the circumferential direction are formed in the annular teeth (6) of the sealing shaft sleeve (1);
the axial center of the sealing groove flap (2) is provided with a ring groove (10) and a ring tooth (9) which are respectively matched with the ring tooth (6) and the ring groove (7) of the sealing shaft sleeve (1), the outer side of the sealing groove flap (2) is provided with a fixed eave (11) for installing the sealing groove flap on the base (3), through holes (12) with counter bores for installing fastening screws are uniformly distributed on the fixed eave (11), a first outer cylindrical surface (13) of the sealing groove flap (2) is matched with the through holes (15) of the base (3), and a second outer cylindrical surface (14) of the sealing groove flap (2) is matched with the through holes (19) of the pressing cover (4);
the base (3) is provided with a through hole (15) for installing the seal groove valve (2) and a counter bore (16), the base (3) is provided with a threaded hole (17) for fixing the seal groove valve (2), and the base (3) is provided with a threaded hole (18) for fixing the compression cover (4);
the pressing cover (4) is provided with a through hole (19) and a counter bore (20) which are assembled with the sealing groove flap (2), the pressing cover (4) is provided with a through hole (21) with a counter bore, the through hole is fixed on the base (3) and is used for installing a fastening screw, and the pressing cover (4) is provided with a boss (22) assembled with the counter bore (16) of the base (3).
2. The high-pressure gradient high-efficiency sealing structure for a rotor of a radial turbine power generation system according to claim 1, wherein: the sealing structure further comprises a fixing screw and a locking screw, wherein the fixing screw is arranged in a through hole (12) with a counter bore of the sealing groove valve (2) and a threaded hole (17) on the base (3) to fix the sealing groove valve (2);
the locking screw is arranged in a through hole (21) with a counter bore of the pressing cover (4) and a threaded hole (18) on the base (3) to realize locking and fixing of the sealing structure.
3. The high-pressure gradient high-efficiency sealing structure for a rotor of a radial turbine power generation system according to claim 2, wherein: the surface of the ring teeth (9) of the seal groove valve (2) is provided with an abradable high-temperature-resistant coating.
4. The high-pressure gradient high-efficiency sealing structure for a rotor of a radial turbine power generation system according to claim 2, wherein: the surface of the annular groove (10) of the seal groove flap (2) is provided with an abradable high-temperature-resistant coating.
5. The high-pressure gradient high-efficiency sealing structure for a rotor of a radial turbine power generation system according to claim 2, wherein: the number of the seal groove flaps (2) is 2.
6. The high-pressure gradient high-efficiency sealing structure for a rotor of a radial turbine power generation system according to claim 2, wherein: the number of the seal groove lobes (2) is more than 2.
7. A process for assembling a high pressure gradient high efficiency seal structure for a radial flow turbine power generation system rotor according to any one of claims 2 to 6, comprising the steps of:
a. determining dimensional parameters of a high-pressure gradient efficient sealing structure of a rotor of a radial turbine power generation system: according to structural parameters of the radial-flow turbocharging power generation system, determining dimensional parameters of a sealing shaft sleeve (1), a sealing groove flap (2), a base (3), a compression cover (4), a fixing screw and a locking screw;
b. processing of a high-pressure gradient efficient sealing assembly of a rotor of a radial turbine power generation system: d, processing a sealing shaft sleeve (1), a sealing groove flap (2), a base (3), a compression cover (4), a fixing screw and a locking screw according to the dimensional parameters of the high-pressure gradient high-efficiency sealing structure of the rotor of the radial turbine power generation system determined in the step a;
c. assembling the sealing groove valve (2) and the base (3): the sealing groove valve (2) is arranged on the base (3) and is assembled and fixed by a fixing screw;
d. and (3) assembling the compression cover (4) with the base (3) and the sealing groove valve (2): and c, on the basis of completing the step c, installing the compression cover (4) on the base (3), and fastening by using a locking screw to form a complete sealing structure.
8. A radial flow turbo-charged power generation system comprising a high pressure gradient high efficiency seal structure of a radial flow turbine power generation system rotor according to any one of claims 1 to 6.
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