CN114031939B - Nylon/titanic acid nano-sheet composite material and preparation method thereof - Google Patents

Nylon/titanic acid nano-sheet composite material and preparation method thereof Download PDF

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Publication number
CN114031939B
CN114031939B CN202111470861.2A CN202111470861A CN114031939B CN 114031939 B CN114031939 B CN 114031939B CN 202111470861 A CN202111470861 A CN 202111470861A CN 114031939 B CN114031939 B CN 114031939B
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nylon
titanic acid
nano
sheet
composite material
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CN114031939A (en
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刘畅
李翀
吕锋
刘艳国
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Zhangjiagang Institute Of Technology Nanjing University Of Technology
Jiangsu Bolin Plastics Co ltd
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Zhangjiagang Institute Of Technology Nanjing University Of Technology
Jiangsu Bolin Plastics Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/20Particle morphology extending in two dimensions, e.g. plate-like
    • C01P2004/24Nanoplates, i.e. plate-like particles with a thickness from 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention discloses a nylon/titanic acid nano-sheet composite material, which is prepared by uniformly mixing nylon and titanic acid nano-sheet powder according to a weight ratio of 1000:1-1000:10 and extruding the mixture in a double-screw extruder; wherein the titanic acid nano-sheet powder is prepared by taking potassium titanate whisker as a raw material through hydration and acid washing processes. The invention adopts a double screw extruder to melt and blend and extrude the nylon/titanic acid nano-sheet composite material, so that the nano-sheet is uniformly dispersed in the nylon, thereby preparing the high-performance nano-composite material. The preparation method is simple to operate, does not need to use an organic amine intercalation agent, and has low production cost and excellent composite material performance.

Description

Nylon/titanic acid nano-sheet composite material and preparation method thereof
Technical Field
The invention belongs to the field of nylon manufacturing, relates to composite nylon and a preparation method thereof, and particularly relates to a nylon/titanic acid nano-sheet composite material and a preparation method thereof.
Background
Nylon is an engineering plastic with wide application, and is widely applied to industries such as machinery, automobiles, ships and the like due to excellent physical and mechanical properties. However, nylon has the defects of high water absorption, low heat distortion temperature, low modulus and the like due to the existence of amide groups, and along with the progress of technology, various industries have higher requirements on nylon performance.
The traditional process uses inorganic filler in micron or millimeter level to strengthen nylon, but the problems of large filler dosage, insufficient dispersibility and the like often obviously affect the strengthening effect. Accordingly, there is a growing concern for the preparation of nylon composites using nanoparticles of smaller size and fewer structural defects. Due to the nanoscale effect and strong interface interaction, the nanocomposite material exhibits more excellent mechanical properties, heat resistance and good processability than the conventional composite material.
At present, the most representative is montmorillonite nano-sheet nylon composite material. For example, chinese patent CN1206028A carries out cation exchange reaction on montmorillonite, an intercalating agent and a protonating agent to obtain intercalated montmorillonite, and then the intercalated montmorillonite and polyamide are extruded into a high-performance nylon/montmorillonite nanocomposite in a double-screw extruder. The patent CN1687184A disperses the nano clay modified by organic amine in polyamide monomer, and prepares the modified polyamide with high viscosity by an anionic polymerization method. Although the addition of montmorillonite nano-sheets in the above patent improves the performance of nylon, toxic organic amine is required to be used as an intercalation agent in the preparation process, and environmental problems may occur.
By referring to the literature, the inventors found that titanate having a layered structure like montmorillonite can also be exfoliated from the titanate nanoplatelets by ion exchange, intercalation, or the like. Sukpirom et al, materials Science & Engineering 2002,333 (1): 218-222 use tetrabutylammonium hydroxide solution as an intercalating agent in combination with ultrasonic means to exfoliate layered titanates out of nanoplatelets. The intercalation stripping effect of four organic amine solutions of TMAOH, TEAOH, TPAOH and TBAOH on layered titanates was studied in detail by Yuan et al in ACS Applied Materials & Interfaces,2014,6 (11): 8567-8574. As with the modification of montmorillonite, the stripping of titanate also needs to use an organic amine solution with higher toxicity and high price, so that the environmental and cost problems limit the industrial application of titanate nano-sheets, and no scholars try to use the titanate nano-sheets to strengthen nylon materials at home and abroad so far.
Disclosure of Invention
Aiming at the defects of using organic amine with higher toxicity and high price as an intercalating agent to modify montmorillonite or titanate at present, the invention creatively and successfully peels out the titanate nano-sheets under the condition of not using the organic amine as the intercalating agent, and the method has simple operation, economy and environmental protection; and the titanate nanosheets are adopted to prepare the nylon/titanic acid nanocomposite, so that the mechanical properties of the nylon are greatly improved.
The invention aims at realizing the following technical scheme:
a nylon/titanic acid nano-sheet composite material is prepared by uniformly mixing nylon and titanic acid nano-sheet powder according to a weight ratio of 1000:1-1000:10, and extruding the mixture in a double-screw extruder; wherein the titanic acid nano-sheet powder is prepared by taking potassium titanate whisker as a raw material through hydration and acid washing processes.
Preferably, the weight ratio of the nylon to the titanic acid nano-sheet powder is 1000:3-1000:5.
Preferably, the nylon is one or more of PA66, PA6, PA1010, PA11, PA12, PA610 and PA 612.
Preferably, the titanic acid nano-sheet powder is prepared by taking potassium titanate whiskers as a raw material, hydrating the raw material in the steam atmosphere of an inorganic salt solution at 100-150 ℃ to obtain a hydration product, washing the hydration product by a protonating agent to obtain a washing product, dispersing the washing product in a dispersion medium, stirring, filtering and drying the washing product.
Specifically, the nano-sheet powder is prepared by the following method comprising the following steps:
step (1), preparing inorganic salt solution by inorganic salt and a dispersion medium according to a weight ratio of 1-10:1-50 parts;
step (2), taking potassium titanate whisker, and hydrating the potassium titanate whisker for 5 to 10 hours at the temperature of between 100 and 150 ℃ under the steam atmosphere of an inorganic salt solution to obtain a hydrated product;
step (3), washing the hydration product with the protonating agent according to the weight ratio of the potassium titanate whisker to the protonating agent of 1-60:500-2000, filtering and drying to obtain a washing product;
and (4) dispersing the washing product in a dispersion medium according to the weight ratio of the potassium titanate whisker to the dispersion medium of 1-60:1-200, stirring for 0.5-3 hours, filtering, and drying to obtain the titanic acid nanosheet powder.
Preferably, the weight ratio of the inorganic salt to the dispersion medium is 1:1-2.
Preferably, the inorganic salt is one or more of potassium chloride, sodium chloride and calcium chloride.
The weight ratio of the potassium titanate whisker to the inorganic salt is 1-60:1-10; preferably, the weight ratio of the potassium titanate whisker to the water is 1-3:1.
Preferably, the potassium titanate whisker is one of potassium dititanate, potassium tetratitanate, potassium hexatitanate and potassium octatitanate. The diameter of the potassium titanate whisker is 0.1-10 mu m, and the length is 1-1000 mu m.
Preferably, the weight ratio of the potassium titanate whisker to the protonating agent is 1:60-70.
Preferably, the protonating agent is one or more of phenol, hydrochloric acid, formic acid and acetic acid. Specifically, the concentration of the hydrochloric acid is 0.1mol/L.
Typically, the hydration product is washed three times with a protonating agent to ensure that the potassium ions in the titanate are thoroughly exchanged.
Preferably, the weight ratio of the potassium titanate whisker to the dispersion medium is 1:10-15.
Preferably, the dispersion medium is one or more of water, ethanol, propanol or chloroform.
Another object of the present invention is to provide a method for preparing a nylon/titanic acid nano-sheet composite material, comprising: uniformly mixing nylon and titanic acid nano-sheet powder in a kneader, extruding in a double-screw extruder at the temperature of 190-250 ℃ and granulating.
Further preferably, granulating by a double-screw extruder, drying, and adopting an injection machine to perform injection molding at the injection temperature of 235 ℃ and the injection pressure of 80Mpa to obtain the nylon titanic acid nano-sheet composite material mechanical property sample bar.
The invention has the beneficial effects that:
the invention peels the layered titanate into the titanate nano-sheets through hydration and acid washing processes under the condition of not adding an intercalation agent. The method comprises the steps of controlling the water vapor generation speed by adjusting the concentration of an inorganic salt solution, further controlling the hydration process, carrying out the hydration process under the conditions of high temperature and high pressure, reducing the vapor pressure of the solution by inorganic salt, allowing water molecules to permeate into the interlayer of the layered titanate, and expanding the interlayer spacing. The pickling process uses hydrogen ions to exchange potassium ions between titanate layers, so that the layered titanate is completely stripped without adding an intercalation agent.
The invention adopts a double screw extruder to melt and blend and extrude the nylon/titanic acid nano-sheet composite material, so that the nano-sheet is uniformly dispersed in the nylon, thereby preparing the high-performance nano-composite material. Compared with the traditional clay/polyamide composite technology, the preparation method is simple to operate, does not need to use an organic amine intercalating agent, and has low production cost and excellent composite material performance.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described in the following embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
4.7331g of calcium chloride was weighed and dissolved in 7.0944g of water to prepare a 40% calcium chloride solution.
20g of potassium dititanate whisker (diameter 2 μm, length 10 μm) was weighed and put into a hydrothermal kettle, and a beaker filled with a calcium chloride solution was put into the kettle so that the potassium dititanate whisker was distributed between the beaker and the hydrothermal kettle, and the potassium dititanate whisker was hydrated for 8 hours at 200 ℃ under a steam atmosphere of the calcium chloride solution, to obtain a hydrated product.
Dispersing the hydration product by 1350g of hydrochloric acid with the concentration of 0.1mol/L, stirring for 2 hours, filtering, pickling for 3 times, completely exchanging potassium ions in the titanate, and drying to obtain a washing product.
Dispersing the washing product in 200g deionized water, stirring at high speed for 0.5 hour, filtering, and drying to obtain the dititanate nanometer sheet powder.
Weighing 3g of dititanate nanosheet powder and 1000g of nylon PA6, mixing for 10min in a kneader to obtain a uniformly mixed material, extruding the mixed material in a double-screw extruder, wherein the extrusion temperature is 235 ℃; and (3) carrying out injection molding on an injection machine after granulating and drying (the injection temperature is 235 ℃ and the injection pressure is 80 Mpa) to obtain the nylon/titanic acid nano-sheet composite material, wherein the mechanical properties of the material are shown in table 1.
Example 2
Adjusting the dosage of the dititanate nanometer sheet powder (same as in example 1) to 5g, mixing with 1000g of nylon PA6 in a kneader for 10min, and extruding the mixture in a double-screw extruder at 235 ℃; and (3) granulating, drying, and then performing injection molding on an injection machine (the injection temperature is 235 ℃ and the injection pressure is 80 Mpa) to obtain the nylon/titanic acid nano-sheet composite material. The mechanical properties of the materials are shown in Table 1.
Example 3
Adjusting the dosage of the dititanate nanometer sheet powder (same as in example 1) to 10g, mixing with 1000g of nylon PA6 in a kneader for 10min, and extruding the mixture in a double-screw extruder at 235 ℃; and (3) granulating, drying, and then performing injection molding on an injection machine (the injection temperature is 235 ℃ and the injection pressure is 80 Mpa) to obtain the nylon/titanic acid nano-sheet composite material. The mechanical properties of the materials are shown in Table 1.
Comparative example 1
1000g of nylon PA6 was weighed and stirred for 10min, and then the mixture was extruded in a twin screw extruder at 235 ℃. Granulating, drying, and injection molding in an injection machine at 235deg.C under 80Mpa. The mechanical properties of the materials are shown in Table 1.
TABLE 1 mechanical Properties of materials
The result shows that the nylon/titanic acid nano-sheet composite material is prepared from nylon and titanic acid nano-sheet powder according to the weight ratio of 1000:3-1000:5, and the improvement effect on the mechanical property of nylon is most remarkable.

Claims (7)

1. A nylon/titanic acid nano-sheet composite material, which is characterized in that: the nylon/titanic acid nano-sheet composite material is obtained by uniformly mixing nylon and titanic acid nano-sheet powder according to the weight ratio of 1000:1-1000:10 and extruding the mixture in a double-screw extruder; wherein, the titanic acid nano-sheet powder is prepared by taking potassium titanate whisker as a raw material through hydration and acid washing processes;
the titanic acid nano-sheet powder is prepared by taking potassium titanate whiskers as a raw material, hydrating the raw material in the steam atmosphere of an inorganic salt solution at 100-150 ℃ to obtain a hydration product, washing the hydration product by a protonating agent to obtain a washing product, dispersing the washing product in a dispersing medium, stirring, filtering and drying the washing product to obtain the titanic acid nano-sheet powder;
the inorganic salt is one or more of potassium chloride, sodium chloride and calcium chloride;
the preparation of the inorganic salt solution comprises the following steps: inorganic salt and water are prepared into inorganic salt solution according to the weight ratio of 1-10:1-50;
the potassium titanate whisker is potassium dititanate;
the protonating agent is one or more of phenol, hydrochloric acid, formic acid and acetic acid.
2. The nylon/titanic acid nanoplatelet composite of claim 1, wherein: the weight ratio of the nylon to the titanic acid nano-sheet powder is 1000:3-1000:5.
3. The nylon/titanic acid nanoplatelet composite of claim 1, wherein: the nylon is one or more of PA66, PA6, PA1010, PA11, PA12, PA610 and PA 612.
4. The nylon/titanic acid nanoplatelet composite of claim 1, wherein: the nano-sheet powder is prepared by the following method which comprises the following steps:
step (1), preparing inorganic salt solution by inorganic salt and a dispersion medium according to a weight ratio of 1-10:1-50 parts;
step (2), taking potassium titanate whisker, and hydrating the potassium titanate whisker for 5 to 10 hours at the temperature of between 100 and 150 ℃ under the steam atmosphere of an inorganic salt solution to obtain a hydrated product;
step (3), washing the hydration product with the protonating agent according to the weight ratio of the potassium titanate whisker to the protonating agent of 1-60:500-2000, filtering and drying to obtain a washing product;
and (4) dispersing the washing product in a dispersion medium according to the weight ratio of the potassium titanate whisker to the dispersion medium of 1-60:1-200, stirring for 0.5-3 hours, filtering, and drying to obtain the titanic acid nanosheet powder.
5. The nylon/titanic acid nanoplatelet composite of claim 1, wherein: the diameter of the potassium titanate whisker is 0.1-10 mu m, and the length is 1-1000 mu m.
6. The nylon/titanic acid nanoplatelet composite of claim 1, wherein: the dispersion medium for dispersing the washing product is one or more of water, ethanol, propanol or chloroform.
7. A method for preparing the nylon/titanic acid nano-sheet composite material according to claim 1, which is characterized in that: comprising the following steps: uniformly mixing nylon and titanic acid nano-sheet powder in a kneader, and extruding in a double-screw extruder at the temperature of 190-250 ℃ to obtain the nylon/titanic acid nano-sheet composite material.
CN202111470861.2A 2021-12-03 2021-12-03 Nylon/titanic acid nano-sheet composite material and preparation method thereof Active CN114031939B (en)

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CN115678262B (en) * 2022-11-08 2023-12-05 江苏博云塑业股份有限公司 Preparation method of composite titanate modified nylon material

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CN112920595A (en) * 2021-01-26 2021-06-08 南京捷纳思新材料有限公司 Nano potassium titanate whisker reinforced high-temperature-resistant nylon composite material and preparation method thereof

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GB1307399A (en) * 1969-10-30 1973-02-21 Freeport Sulphur Co Inorganic-organo titanate compositions and process for providing the same
JPH07157312A (en) * 1993-12-08 1995-06-20 Kubota Corp Production of flaky titanium dioxide
JP2003138146A (en) * 2001-08-20 2003-05-14 Otsuka Chem Co Ltd Resin composition
CN1526474A (en) * 2003-09-22 2004-09-08 南京工业大学 Synthesis of titania with high specific surface area
CN1910239A (en) * 2004-01-16 2007-02-07 大塚化学株式会社 Flame-retardant and flame-retardant resin composition
CN101506285A (en) * 2006-08-21 2009-08-12 大塚化学株式会社 Compatibilizing agent for polymer alloy, polymer alloy and masterbatch for preparation of polymer alloy
CN101045816A (en) * 2007-03-22 2007-10-03 辽宁大学 Preparation process of whisher reinforced nylon composite
CN101139109A (en) * 2007-08-07 2008-03-12 南京工业大学 Method for fast-preparing of easy-controllable micropore- mesopore structure titanium white or the prior body thereof
CN102094243A (en) * 2010-12-07 2011-06-15 浙江师范大学 Preparation method of nano titanic acid tablets
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CN103806087A (en) * 2014-02-27 2014-05-21 南京大学医学院附属鼓楼医院 Preparation method for novel TiO2 nano crystal whisker materials commonly-loaded with gambogic acid
CN108585037A (en) * 2018-08-07 2018-09-28 天能工程复合材料制品(昆山)有限公司 A kind of preparation method of high pure gold redrock type titanium dioxide crystal whisker
CN112920595A (en) * 2021-01-26 2021-06-08 南京捷纳思新材料有限公司 Nano potassium titanate whisker reinforced high-temperature-resistant nylon composite material and preparation method thereof

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