Armature separated fuel oil injector for fuel oil vehicle
Technical Field
The invention belongs to an oil injector for a fuel vehicle, and particularly relates to an armature separated fuel vehicle oil injector of a common rail oil injection system.
Background
As shown in utility model patent 2013207741941, the armature and the armature shaft of the control valve assembly in the prior art are an integral piece, the moving piece has a large mass, and the seating impact force of the armature is large; a certain gap is formed between the lower end face of the armature tongue and the upper end face of the guide sleeve, the gap plays a damping role when the armature is seated, and the armature can be prevented from rebounding too high, so that the final effective seating time precision of the armature is influenced. However, in the prior art, the dispersion of the damping clearance when the armature is seated is formed by the accumulation of the dimensional tolerance of a plurality of related dimension chains and is difficult to control; therefore, the armature in the prior art has large mass, large seating impact force and large damping clearance dispersion, and the consistency of the fuel injector is poor under the double actions.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the armature separated fuel vehicle fuel injector which is low in inertia motion part, reduces the impact force when the armature is seated and improves the fuel injection stability.
The invention is realized in this way, a armature disconnect-type fuel injector of a fuel vehicle, including the fuel injector body, electromagnetic valve, control valve assembly installed in control cavity of the fuel injector body, and fuel spray nozzle coupling part, characterized by that, the said control valve assembly includes armature component, guide sleeve, control valve pocket and armature damping spring, wherein the said armature component adopts the split type structure to include armature and armature shaft, there are central holes of armature in the said armature, the said armature shaft is worn and installed in central hole of armature, wherein the upper portion of the armature shaft is inserted in the central hole of the electro-magnet of the electromagnetic valve, and place the electromagnetic valve spring on the upper shoulder blade of the armature shaft; the lower part of the armature shaft passes through the central hole of the armature and is inserted into the central guide hole of the guide sleeve; a stroke gap is arranged between the lower end surface of the armature and the upper end surface of the guide sleeve; the lower end surface of the guide sleeve is supported on the upper end surface of the control valve sleeve; a compression nut is screwed in a valve cavity of the fuel injector body, and the lower end surface of the compression nut is abutted against the guide sleeve; the lower end surface of the armature shaft is provided with a spherical hole corresponding to the central oil hole of the control valve sleeve, and a sealing hemisphere is arranged in the spherical hole; a volume cavity is formed in the center of the lower end face of the guide sleeve, and at least one oil return hole is formed in the volume cavity of the guide sleeve; the armature damping spring is installed between the armature and the guide sleeve.
Preferably, the armature shaft is a three-stage stepped shaft, wherein an upper shaft section and a middle shaft section of the armature shaft are positioned in a central hole of the electromagnet; the lower shoulder blade surface of the armature shaft is abutted with the upper end surface of the armature.
Preferably, the guide sleeve is of a T-shaped structure and is arranged in the inner cavity of the fuel injector body in an inverted mode.
Preferably, the stroke clearance is 0.04-0.05 mm.
Preferably, the fit clearance of armature shaft and uide bushing and armature hole is 0.006 ~ 0.012mm, and the cooperation length is 4 ~ 6 mm.
Preferably, the oil return hole is arranged obliquely upwards.
Preferably, an electromagnet of the electromagnetic valve is installed on a shoulder blade surface of the fuel injector body through an armature lift adjusting gasket.
Compared with the prior art, the invention has the following beneficial effects:
by adopting the technical scheme, the armature shaft and the armature are made into a split structure, and the inertia moving piece is low, so that the impact force when the armature is seated is reduced; on the other hand, when the armature shaft is seated, the impact action on the plane valve is changed from the original impact of the armature and armature shaft assembly into the impact action of the armature shaft on the plane valve; a damping gap and an armature damping spring are added between the armature and the guide sleeve, so that the impact force generated when the armature is seated can be further reduced, and the armature is effectively prevented from bouncing; meanwhile, the guide sleeve is improved, the screw tightening support surface of the control valve acts on the shoulder blade surface of the guide sleeve, and the armature stroke adjusting pad is directly seated on the shoulder blade surface of the fuel injector body, so that the influence of verticality can be reduced; through the optimization and improvement, the consistency of the oil sprayer can be effectively improved, and the oil spraying stability is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of the present invention;
fig. 3 is a schematic diagram of the control valve assembly construction.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 3, an armature separated fuel injector for a fuel vehicle includes an injector body 11, an electromagnetic valve 4, a control valve assembly installed in the injector body, and a fuel injection nozzle matching part 12, where the control valve assembly includes an armature member, a guide sleeve 3, a control valve sleeve 7, and an armature damping spring 5, where the armature member adopts a split structure including an armature 2 and an armature shaft 1, the armature 1 cooperates with the electromagnet to realize electromagnetic control, and a large armature end surface 2d is placed in the electromagnetic field and moves up and down under the action of electromagnetic force; the armature shaft 2 plays a role in limiting the movement of the valve component, an armature central hole 2a is arranged in the armature, the armature shaft is arranged in the armature central hole in a penetrating manner, the upper part of the armature shaft is inserted into a central hole 4a of an electromagnet 4-1 of the electromagnetic valve 4, and an electromagnetic valve spring 9 is arranged on the upper shoulder blade surface 1a of the armature shaft; the lower part of the armature shaft passes through the central hole of the armature and is inserted into the central guide hole 3a of the guide sleeve; a stroke clearance X is arranged between the lower end surface 2c of the armature iron and the upper end surface 3b of the guide sleeve; the lower end surface 3c of the guide sleeve 3 is supported on the upper end surface 7a of the control valve sleeve; a compression nut 6 is screwed in a valve cavity of the fuel injector body, the lower end surface of the compression nut is abutted against the guide sleeve 3, and the guide sleeve is fixed in the fuel injector body 11 through the support force of the control valve sleeve by the tightening force of the control valve screw 6; the lower end surface of the armature shaft is provided with a spherical hole 1c corresponding to the central oil hole of the control valve sleeve, and a sealing hemisphere 8 is arranged in the spherical hole; the central hole of the guide sleeve 3 is a stepped hole, and the upper part hole 2a is in clearance fit with part of the lower shaft section 1-3 of the armature shaft; the middle hole 3d of the lower part is made into a larger aperture which is larger than the diameter d of a central ring groove at the upper end of the control valve sleeve, and is recommended to be within phi 5-phi 5.5 mm; the central hole 3d of the lower part, the excircle of the lower part 1-3 of the armature shaft and the central part of the upper end of the control valve sleeve 7 form a volume cavity A; the root of the small excircle 3g of the guide sleeve is at least provided with an oil return hole 3f for communicating the volume cavity A with the low-pressure oil way, and the embodiment is provided with three oil return holes 3f along the circumferential direction; armature damping spring 5 installs between armature and uide bushing, and armature damping spring 5's up end butt armature shoulder blade 2b, and armature damping spring 5's lower terminal surface butt uide bushing's up end 3 b.
As can be seen from the above structure, the control valve assembly of the present invention is a flat seal valve, and is disposed on the upper end surface of the control valve sleeve 7. The shoulder blade surface 7b of the control valve sleeve 7 is in contact sealing with the inner end surface 11c of the fuel injector body 11, and the force applied from the control valve screw 6 to the guide sleeve shoulder blade surface 3e is transmitted to the control valve sleeve 7. The external thread 6a of the control valve screw 6 is matched with the internal thread 11d of the fuel injector body 11, and the support surface is arranged on the lower end surface 6b of the control valve screw 6 and the shoulder blade surface 3e of the guide sleeve 3. The tightening force applied to the control valve screw 6 fixes the guide sleeve and the control valve sleeve 7 to the injector body 11 and ensures sealing at the inner end face 11c of the injector body 11. The central part of the upper end surface 7a of the control valve sleeve 7 and the sealing hemisphere 8 constitute a flat sealing valve. When the plane of the sealing hemisphere 8 is contacted with the upper end face 7a of the control valve sleeve 7 and sealed, the oil injector does not inject oil; when the plane 8a of the sealing hemisphere 8 is separated from the upper end surface 7a of the control valve sleeve 7, the fuel injector starts injecting fuel. The spherical surface 8b of the sealed hemisphere 8 is matched and positioned with the central spherical surface hole 1c at the lower end of the armature shaft 1.
Preferably, the armature shaft 1 is a three-stage stepped shaft, wherein an upper shaft section 1-1 and a middle shaft section 1-2 of the armature shaft are positioned in a central hole of the electromagnet; the lower shaft section 1-3 of the armature shaft passes through the central hole of the armature and is inserted into the central guide hole of the guide sleeve; the lower shoulder blade surface of the armature shaft is abutted with the upper end surface of the armature.
Preferably, the guide sleeve 3 is of a T-shaped structure and is arranged in the inner cavity of the fuel injector body in an inverted mode, and the large outer circle 3h of the guide sleeve 3 is in clearance fit with the inner hole 11c in the upper end of the fuel injector body 11 to be positioned, so that coaxiality is guaranteed. The control valve sleeve 7 is also arranged in an inner hole 11b of the guide sleeve 3 which is in clearance fit positioning with the fuel injector body 11.
Preferably, the stroke clearance is 0.04-0.05 mm.
Preferably, the fit clearance of armature shaft 2 and uide bushing and armature hole is 0.006 ~ 0.012mm, and the cooperation length is 4 ~ 6 mm.
Preferably, the oil return hole is arranged obliquely upwards.
Preferably, the electromagnet 4-1 of the solenoid valve 4 is mounted on the shoulder blade 11a of the injector body via an armature lift adjusting shim 10.
As can be seen from the above structure, the control valve assembly of the present invention is a flat seal valve, and is disposed on the upper end surface of the control valve sleeve 7. The shoulder blade surface 7b of the control valve sleeve 7 is in contact sealing with the inner end surface 11c of the fuel injector body 11, and the force applied from the control valve screw 6 to the guide sleeve shoulder blade surface 3e is transmitted to the control valve sleeve 7. The external thread 6a of the control valve screw 6 is matched with the internal thread 11d of the fuel injector body 11, and the support surface is arranged on the lower end surface 6b of the control valve screw 6 and the shoulder blade surface 3e of the guide sleeve 3. The tightening force applied to the control valve screw 6 fixes the guide sleeve and the control valve sleeve 7 to the injector body 11 and ensures sealing at the inner end face 11c of the injector body 11. The central part of the upper end surface 7a of the control valve sleeve 7 and the sealing hemisphere 8 constitute a flat sealing valve. When the plane of the sealing hemisphere 8 is contacted with the upper end face 7a of the control valve sleeve 7 and sealed, the oil injector does not inject oil; when the plane 8a of the sealing hemisphere 8 is separated from the upper end surface 7a of the control valve sleeve 7, the fuel injector starts injecting fuel. The spherical surface 8b of the sealed hemisphere 8 is matched and positioned with the central spherical surface hole 1c at the lower end of the armature shaft 1.
According to the embodiment, after the electromagnetic valve is closed, because the gap is formed between the bottom end face of the armature and the upper end face of the guide sleeve, the armature and the armature rod are separated, the damping spring is arranged between the armature and the guide sleeve, and after the armature is seated, the low-inertia motion piece and the damping buffer effect greatly reduce the seating impact force of the armature, so that the rebound height and the rebound times of the armature are obviously reduced, the seat can be quickly and stably seated, and the performance stability of the oil injector is improved; meanwhile, when the armature rod is seated, the impact force on the plane valve is greatly reduced by the aid of the split structure, and reliability of the oil sprayer is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.