CN114016187A - Flame-retardant and arc-proof composite fabric and preparation method and application thereof - Google Patents

Flame-retardant and arc-proof composite fabric and preparation method and application thereof Download PDF

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Publication number
CN114016187A
CN114016187A CN202111254353.0A CN202111254353A CN114016187A CN 114016187 A CN114016187 A CN 114016187A CN 202111254353 A CN202111254353 A CN 202111254353A CN 114016187 A CN114016187 A CN 114016187A
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flame
phenylenediamine
retardant
composite fabric
preparation
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Inventor
鞠彬彬
陈现景
聂来聪
刘建志
丛林
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Shandong Institute for Product Quality Inspection
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Shandong Institute for Product Quality Inspection
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/90Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/225Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/513Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/527Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads waterproof or water-repellent
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/573Tensile strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24Viscose
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Artificial Filaments (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention belongs to the technical field of material preparation, and particularly relates to a flame-retardant and arc-proof composite fabric, and a preparation method and application thereof. The composite fabric is prepared by the following method: firstly, polyamide fiber containing polybenzimidazole is synthesized in a reaction kettle; and then blending the polyamide fiber containing polybenzimidazole, the meta-aramid fiber and the flame-retardant viscose to obtain the composite fabric. The composite fabric prepared by the invention has good flame retardant property, good color fastness, excellent washing resistance, good waterproof and air permeability, and improved tensile strength of the fiber. The fiber prepared by the invention is not melted during combustion, has small shrinkage rate and high dilutability, and the prepared fabric has good comfort.

Description

Flame-retardant and arc-proof composite fabric and preparation method and application thereof
Technical Field
The invention belongs to the technical field of material preparation, and particularly relates to a flame-retardant and arc-proof composite fabric, and a preparation method and application thereof.
Background
Poly (m-phenylene isophthalamide) fiber, also called meta-aramid, is a flexible polymer, has high elongation and soft hand feeling, can be prepared into fabrics and non-woven fabrics with different yarn counts in general textile machinery, can meet the requirements of protective clothing in different fields through after-finishing, is firstly developed by DuPont company, and has the chemical formula:
Figure DEST_PATH_IMAGE002
the Limit Oxygen Index (LOI) of the meta-aramid fiber is more than 28, so that the meta-aramid fiber can not be combusted continuously when the meta-aramid fiber leaves a flame, an amido bond group of the meta-aramid fiber is connected with a linear macromolecule formed by meta-phenyl, the internal crystal structure of the macromolecule is a triclinic system, the structure of the meta-aramid fiber is stable due to the strong action of hydrogen bonds in crystals of the meta-aramid fiber, and the meta-aramid fiber is a permanent flame-retardant fiber and cannot reduce or lose the flame-retardant property due to the use time and the washing times. The meta-aramid fiber has excellent thermal stability, flame retardancy, electrical insulation, chemical stability and radiation resistance. Due to the chemical inertia of aramid fiber, the performance of aramid fiber is further improved by modifying the aramid fiber, but the modification process is complex. In the field of protective clothing, how to further improve the flame retardant property, the color fastness and the waterproof and breathable performance becomes a problem to be solved urgently.
Disclosure of Invention
The invention provides a preparation method of a flame-retardant and arc-proof composite fabric, and the composite fabric prepared by the method has the advantages of good flame-retardant performance, good color fastness, excellent washing resistance and good waterproof and air permeability.
The invention also provides the flame-retardant and arc-proof composite fabric prepared by the preparation method.
The invention also aims to provide application of the flame-retardant and arc-proof composite fabric in preparing protective clothing.
The technical scheme adopted by the invention for realizing the purpose is as follows:
the invention provides a preparation method of a flame-retardant and arc-proof composite fabric, which comprises the following steps:
(1) carrying out vacuum treatment and nitrogen replacement on the reaction kettle for later use;
(2) weighing p-phenylenediamine monomer, adding the p-phenylenediamine monomer into an N, N-dimethylacetamide solvent, stirring until the p-phenylenediamine monomer is completely dissolved, slowly adding 3, 3- (m-benzene) diether dianhydride monomer and sodium methacrylate, continuously stirring until the p-phenylenediamine dianhydride monomer is dissolved, then adding the N, N-dimethylacetamide solvent again, slowly adding a 5-amino-2- (p-aminophenyl) benzimidazole solution after completely stirring, slowly heating to the temperature of 128-plus 135 ℃ in the nitrogen atmosphere, and stirring for reaction for 6-6.5 hours to obtain a viscous stock solution;
(3) filtering and vacuum degassing the stock solution, then carrying out dry spinning, solidifying and cleaning the obtained precursor, and then drying and hot-drawing to obtain the polybenzimidazole-containing polyamide fiber;
(4) and (3) blending the polyamide fiber containing polybenzimidazole, the meta-aramid fiber and the flame-retardant viscose to obtain the composite fabric.
Further, the mole ratio of the p-phenylenediamine, the 3, 3- (m-benzene) diether dianhydride and the sodium methacrylate is 1: 1.6-1.7: 0.3-0.5.
Further, the mass ratio of the 5-amino-2- (p-aminophenyl) benzimidazole to the p-phenylenediamine is 1.3-1.5: 1.
further, the mass concentration of the p-phenylenediamine in the solvent is 25%.
The spinning temperature of the dry spinning method used in the invention is 280 ℃, and the extrusion rate is 8.0 mL/min.
Further, the mass ratio of the polyamide fiber to the meta-aramid fiber to the flame-retardant viscose is 4: 8: 3.
the invention also provides application of the flame-retardant and arc-proof composite fabric prepared by the preparation method in preparation of protective clothing.
The invention has the beneficial effects that:
(1) the composite fabric prepared by the invention has good flame retardant property, good color fastness, excellent washing resistance, good waterproof and air permeability, and improved tensile strength of the fiber.
(2) The fiber prepared by the invention is not melted during combustion, has small shrinkage rate and high dilutability, and the prepared fabric has good comfort.
Detailed Description
The technical solution of the present invention is further explained and illustrated by the following specific examples.
Example 1
(1) Carrying out vacuum treatment and nitrogen replacement on the reaction kettle for later use;
(2) weighing p-phenylenediamine monomer, adding the p-phenylenediamine monomer into an N, N-dimethylacetamide solvent until the mass concentration is 50%, stirring until the p-phenylenediamine monomer is completely dissolved, slowly adding 1.6 times of equivalent of 3, 3- (m-benzene) diether dianhydride monomer and 0.4 times of equivalent of sodium methacrylate, continuously stirring until the p-phenylenediamine monomer is completely dissolved, then adding the rest amount of the N, N-dimethylacetamide solvent again, slowly adding 1.3 times of equivalent of 5-amino-2- (p-aminophenyl) benzimidazole solution after completely stirring, slowly heating to 128 ℃ in a nitrogen atmosphere, and stirring for reacting for 6 hours to obtain a viscous stock solution;
(3) filtering and vacuum degassing the stock solution, then carrying out dry spinning at the spinning temperature of 280 ℃ and the extrusion rate of 8.0mL/min, solidifying and cleaning the obtained protofilament, and then drying and hot-drawing to obtain the polybenzimidazole-containing polyamide fiber;
(4) polyamide fiber containing polybenzimidazole, meta-aramid fiber and flame-retardant viscose glue are mixed according to the mass ratio of 4: 8: 3, blending to obtain the composite fabric.
Example 2
(1) Carrying out vacuum treatment and nitrogen replacement on the reaction kettle for later use;
(2) weighing p-phenylenediamine monomer, adding the p-phenylenediamine monomer into an N, N-dimethylacetamide solvent until the mass concentration is 50%, stirring until the p-phenylenediamine monomer is completely dissolved, slowly adding 1.7 times of equivalent of 3, 3- (m-benzene) diether dianhydride monomer and 0.3 times of equivalent of sodium methacrylate, continuously stirring until the p-phenylenediamine monomer is completely dissolved, then adding the rest amount of the N, N-dimethylacetamide solvent again, slowly adding 1.5 times of equivalent of 5-amino-2- (p-aminophenyl) benzimidazole solution after completely stirring, slowly heating to 130 ℃ in a nitrogen atmosphere, and stirring for reacting 6 to obtain a viscous stock solution;
(3) filtering and vacuum degassing the stock solution, then carrying out dry spinning at the spinning temperature of 280 ℃ and the extrusion rate of 8.0mL/min, solidifying and cleaning the obtained protofilament, and then drying and hot-drawing to obtain the polybenzimidazole-containing polyamide fiber;
(4) polyamide fiber containing polybenzimidazole, meta-aramid fiber and flame-retardant viscose glue are mixed according to the mass ratio of 4: 8: 3, blending to obtain the composite fabric.
Example 3
(1) Carrying out vacuum treatment and nitrogen replacement on the reaction kettle for later use;
(2) weighing p-phenylenediamine monomer, adding the p-phenylenediamine monomer into an N, N-dimethylacetamide solvent until the mass concentration is 50%, stirring until the p-phenylenediamine monomer is completely dissolved, slowly adding 1.6 times of equivalent of 3, 3- (m-benzene) diether dianhydride monomer and 0.5 times of equivalent of sodium methacrylate, continuously stirring until the p-phenylenediamine monomer is completely dissolved, then adding the rest amount of the N, N-dimethylacetamide solvent again, slowly adding 1.4 times of equivalent of 5-amino-2- (p-aminophenyl) benzimidazole solution after completely stirring, slowly heating to 135 ℃ in a nitrogen atmosphere, and stirring for reacting 6 to obtain a viscous stock solution;
(3) filtering and vacuum degassing the stock solution, then carrying out dry spinning at the spinning temperature of 280 ℃ and the extrusion rate of 8.0mL/min, solidifying and cleaning the obtained protofilament, and then drying and hot-drawing to obtain the polybenzimidazole-containing polyamide fiber;
(4) polyamide fiber containing polybenzimidazole, meta-aramid fiber and flame-retardant viscose glue are mixed according to the mass ratio of 4: 8: 3, blending to obtain the composite fabric.
Comparative example 1
(1) Carrying out vacuum treatment and nitrogen replacement on the reaction kettle for later use;
(2) weighing p-phenylenediamine monomer, adding the p-phenylenediamine monomer into an N, N-dimethylacetamide solvent until the mass concentration is 50%, stirring until the p-phenylenediamine monomer is completely dissolved, slowly adding 1.6 times of equivalent of 3, 3- (m-benzene) diether dianhydride monomer, continuously stirring until the m-phenylene dianhydride monomer is dissolved, then adding the rest amount of the N, N-dimethylacetamide solvent again, after the p-phenylenediamine monomer is completely stirred, slowly adding 1.3 times of equivalent of 5-amino-2- (p-aminophenyl) benzimidazole solution, slowly heating to 128 ℃ in a nitrogen atmosphere, and stirring for reacting for 6 hours to obtain a viscous stock solution;
(3) filtering and vacuum degassing the stock solution, then carrying out dry spinning at the spinning temperature of 280 ℃ and the extrusion rate of 8.0mL/min, solidifying and cleaning the obtained protofilament, and then drying and hot-drawing to obtain the polybenzimidazole-containing polyamide fiber;
(4) polyamide fiber containing polybenzimidazole, meta-aramid fiber and flame-retardant viscose glue are mixed according to the mass ratio of 4: 8: 3, blending to obtain the composite fabric.
According to the unit area quality of the fabric prepared by GB/T4669 detection, according to the general technical requirements of DL-T320-2010 personal arc protection articles, the arc-proof clothes (jacket type single layer) prepared by the arc-proof fabric prepared by the invention is subjected to protection grade ATPV (arc heat resistance standard value) detection, and the heat shrinkage rate is detected according to GA10-2014, and specific results are shown in Table 1.
TABLE 1
Figure DEST_PATH_IMAGE004
And (II) detecting the air permeability of the composite fabric prepared in the embodiment and the comparative example, detecting the standard according to ISO9237, detecting the alkali-resistant color fastness, dyeing the composite fabric according to a conventional process, wherein the dyeing is carried out by adopting a cationic dye, and the specific results are shown in Table 2.
TABLE 2
Figure DEST_PATH_IMAGE006

Claims (7)

1. The preparation method of the flame-retardant and arc-proof composite fabric is characterized by comprising the following steps of:
(1) carrying out vacuum treatment and nitrogen replacement on the reaction kettle for later use;
(2) weighing p-phenylenediamine monomer, adding the p-phenylenediamine monomer into an N, N-dimethylacetamide solvent, stirring until the p-phenylenediamine monomer is completely dissolved, slowly adding 3, 3- (m-benzene) diether dianhydride monomer and sodium methacrylate, continuously stirring until the p-phenylenediamine dianhydride monomer is dissolved, then adding the N, N-dimethylacetamide solvent again, slowly adding a 5-amino-2- (p-aminophenyl) benzimidazole solution after completely stirring, slowly heating to the temperature of 128-plus 135 ℃ in the nitrogen atmosphere, and stirring for reaction for 6-6.5 hours to obtain a viscous stock solution;
(3) filtering and vacuum degassing the stock solution, then carrying out dry spinning, solidifying and cleaning the obtained precursor, and then drying and hot-drawing to obtain the polybenzimidazole-containing polyamide fiber;
(4) and (3) blending the polyamide fiber containing polybenzimidazole, the meta-aramid fiber and the flame-retardant viscose to obtain the composite fabric.
2. The preparation method according to claim 1, wherein the molar ratio of p-phenylenediamine, 3- (m-benzene) diether dianhydride and sodium methacrylate is 1: 1.6-1.7: 0.3-0.5.
3. The method according to claim 1, wherein the mass ratio of 5-amino-2- (p-aminophenyl) benzimidazole to p-phenylenediamine is 1.3 to 1.5: 1.
4. the production method according to any one of claims 1 to 3, wherein the concentration by mass of p-phenylenediamine in the solvent is 25%.
5. The production method according to any one of claims 1 to 4, wherein the dry spinning has a spinning temperature of 280 ℃ and an extrusion rate of 8.0 mL/min.
6. The preparation method of claim 1 or 5, wherein the mass ratio of the polyamide fiber to the meta-aramid fiber to the flame-retardant viscose is 4: 8: 3.
7. use of the flame retardant and arc proof composite fabric prepared by the preparation method of any one of claims 1 to 6 in the preparation of flame retardant and arc proof protective clothing.
CN202111254353.0A 2021-10-27 2021-10-27 Flame-retardant and arc-proof composite fabric and preparation method and application thereof Pending CN114016187A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116411376A (en) * 2023-04-04 2023-07-11 山东省产品质量检验研究院 Comfortable flame-retardant arc-preventing fabric and preparation method and application thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈祥宝, 航空工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116411376A (en) * 2023-04-04 2023-07-11 山东省产品质量检验研究院 Comfortable flame-retardant arc-preventing fabric and preparation method and application thereof
CN116411376B (en) * 2023-04-04 2024-03-22 山东省产品质量检验研究院 Comfortable flame-retardant arc-preventing fabric and preparation method and application thereof

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