CN114014750B - Method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor - Google Patents

Method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor Download PDF

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CN114014750B
CN114014750B CN202111435360.0A CN202111435360A CN114014750B CN 114014750 B CN114014750 B CN 114014750B CN 202111435360 A CN202111435360 A CN 202111435360A CN 114014750 B CN114014750 B CN 114014750B
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dicarboxylic acid
naphthalene dicarboxylic
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成家钢
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Huangshi Lifuda Medicine Chemical Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/02Preparation of carboxylic acids or their salts, halides or anhydrides from salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/295Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with inorganic bases, e.g. by alkali fusion
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • C07C51/47Separation; Purification; Stabilisation; Use of additives by solid-liquid treatment; by chemisorption
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • C07C51/48Separation; Purification; Stabilisation; Use of additives by liquid-liquid treatment

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Abstract

The invention discloses a method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of a 1, 4-naphthalene dicarboxylic acid reaction mother solution, which comprises the following steps: firstly adding water into distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor, then adding alkali liquor to adjust the pH to 12-14, heating to 45-55 ℃ to enable the mixture to be completely dissolved, then adjusting the pH of the solution to 3, centrifuging to obtain solid waste, extracting the centrifuged solution with an organic solvent to obtain tar, adding alkali liquor into an extracted water layer to adjust the pH to 10-12, heating to 60-70 ℃ and adding sodium hypochlorite solution, and carrying out heat preservation treatment after the addition is finished; removing excessive sodium hypochlorite, decolorizing, acid separating, spin-drying and oven-drying to obtain 1, 4-naphthalene dicarboxylic acid. The recovery method disclosed by the invention is simple in procedure and easy to operate, and accords with the concept of green and environment-friendly. The content of the recovered product is up to 99.3% by using the method of the invention.

Description

Method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor
Technical Field
The invention belongs to the field of recovery of 1, 4-naphthalene dicarboxylic acid, and particularly relates to a method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of reaction mother liquor of 1, 4-naphthalene dicarboxylic acid.
Background
In the patent CN103739484A, 1-methyl-4-naphthoic acid is taken as a starting material, glacial acetic acid is taken as a solvent, cobalt acetate, manganese acetate and potassium bromide are taken as catalysts, in the preparation of 1, 4-naphthalene dicarboxylic acid by catalytic oxygen oxidation reaction, after a plurality of times of application of glacial acetic acid mother liquor, decarboxylates, ring-breaking substances and generated tar are accumulated more and more in oxygen oxidation, 1-methyl-4-naphthoic acid cannot be continuously added even if activated carbon is adsorbed, a main raw material 1-methyl-4-naphthoic acid is added in the normal reaction, the catalyst and acetic anhydride are required to be added to convert moisture in the mother liquor into glacial acetic acid to enable the chemical reaction to be carried out in the positive reaction direction, and then oxygen is introduced to carry out oxidation reaction, so that if a plurality of batches of tar react are accumulated more, the catalyst is poisoned and only distilled treatment is carried out; the solid mixture obtained by distillation contains decarboxylates, ring-broken substances, a small amount of raw material 1-methyl-4-naphthoic acid, intermediate 1-carboxyl-4-naphthaldehyde, intermediate 1-carboxyl-4-naphthalenyl methanol, product 1, 4-naphthalene dicarboxylic acid and tar generated in oxygen oxidation, and the current general treatment is to sell the solid mixture as solid waste to solid waste treatment units with treatment qualification, and 4800 yuan per ton of payment. How to remove decarboxylate, ring-broken matter and tar in solid waste, remove a small amount of unreacted raw materials, change the intermediate product 1-carboxyl-4-naphthaline methanol into 1, 4-naphthalene dicarboxylic acid, change the intermediate product 1-carboxyl-4-naphthaline formaldehyde into 1, 4-naphthalene dicarboxylic acid, simultaneously take out the 1, 4-naphthalene dicarboxylic acid in solid mixture, separate and purify the 1, 4-naphthalene dicarboxylic acid consistent with the product in the prior batch from the solid mixture, and become the problem to be solved urgently.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor, which fully utilizes the mother liquor for preparing 1, 4-naphthalene dicarboxylic acid in the prior art, recovers the 1, 4-naphthalene dicarboxylic acid and reduces solid waste.
The aim of the invention is achieved by the following technical scheme:
a method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor comprises the following steps:
firstly, adding water into distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor, then adding alkali liquor to adjust the pH to 12-14, heating to 45-55 ℃ to enable the mixture to be completely dissolved, then adjusting the pH of the solution to 3, centrifuging to obtain solid waste, extracting the centrifuged solution with an organic solvent to obtain tar, adding alkali liquor into an extracted water layer to adjust the pH to 10-12, heating to 60-70 ℃ and adding sodium hypochlorite solution, and carrying out heat preservation treatment after the addition is finished; removing excessive sodium hypochlorite, decolorizing, acid separating, spin-drying and oven-drying to obtain 1, 4-naphthalene dicarboxylic acid.
Preferably, the alkali liquor is 30-32 wt% sodium hydroxide solution.
Preferably, the organic solvent is at least one of chloroform, toluene and 1, 2-dichloroethane.
Preferably, the concentration of the sodium hypochlorite solution is 8 to 12wt%, more preferably 10wt%.
Preferably, the volume mass ratio of the adding amount of the sodium hypochlorite solution to the distillation residues of the 1, 4-naphthalene dicarboxylic acid reaction mother liquor is 2.5-2.7L/kg.
Preferably, the time of the heat preservation treatment is 1 to 1.5 hours.
Preferably, the mode of removing the redundant sodium hypochlorite is as follows: excess sodium hypochlorite was removed using a 10wt% aqueous sodium metabisulfite solution, and the test starch potassium iodide paper was kept from turning blue.
Preferably, the decoloring mode is as follows: 10wt% dilute sulfuric acid is used to adjust the PH=6.5, active carbon is added, and the mixture is stirred and decolorized for 40 minutes at 75-85 ℃ and filtered to obtain a solution.
Preferably, the acid precipitation mode is as follows: the decolorized solution is heated to 95-98 ℃, and 10wt% of dilute sulfuric acid is added to adjust the PH=1.
Preferably, the spin-drying and drying modes are as follows: cooling the solution after acid precipitation to 60 ℃ and spin-drying, then rinsing with water until the PH of the washing water is=5, and finally spin-drying again and then drying.
The mechanism involved in the invention is as follows:
adding water into the distillation residues of the 1, 4-naphthalene dicarboxylic acid reaction mother liquor, adding alkali liquor, heating to dissolve the residues, and adjusting the pH to 3, wherein the pH is 3, so that impurities cannot be removed too high, and products can be separated out too low; at the pH value, decarboxylate and ring-breaking compound are removed, a small amount of unreacted raw material 1-methyl-4-naphthoic acid can be separated out as solid, and two intermediate products 1-carboxyl-4-naphthol alcohol, 1-carboxyl-4-naphthol aldehyde and 1, 4-naphthalene dicarboxylic acid are all in the form of sodium salt in aqueous solution, centrifugal drying is carried out to obtain solid waste, the aqueous solution is used for extracting light tar (some oily substances), alkali liquor is added into the aqueous layer to adjust the alkali liquor to be alkaline, sodium hypochlorite is added into the aqueous layer to react alcoholic hydroxyl groups and aldehyde groups of the two intermediate products into sodium carboxylate, and then decoloration, acid precipitation, drying and drying are carried out to obtain qualified finished product 1, 4-naphthalene dicarboxylic acid.
Compared with the prior art, the invention has the beneficial effects that:
the invention designs a set of method for recovering 1, 4-naphthalene dicarboxylic acid from residues aiming at distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor, and the recovery method has simple procedures and easy operation and accords with the concept of environmental protection in the current stage. The content of the recovered product is up to 99.3% by using the method of the invention.
Detailed Description
The present invention will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The liquid base described in the examples is a sodium hydroxide solution having a concentration of 30% by weight.
Example 1
A method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor comprises the following steps:
adding 150kg of wet 1, 4-naphthalene dicarboxylic acid reaction mother liquor distillation residues, 1200kg of water and 180L of liquid alkali into a 2000L kettle, heating to 45 ℃ to dissolve materials, retesting PH=14, regulating PH=3 with 10wt% of dilute sulfuric acid, putting into a centrifuge to spin dry to obtain solid, 50kg of solid is solid waste, adding the mother liquor into the 3000L kettle, adding 600L of chloroform, stirring for 30 minutes, standing for 30 minutes, separating a lower chloroform layer to recycle a chloroform sleeve for next batch, adding 150L of liquid alkali into the water layer to regulate PH=10, heating to 60 ℃, dropwise adding 400L of 10wt% sodium hypochlorite at 60 ℃, keeping the temperature for 1 hour after the dropwise, removing excessive sodium hypochlorite with 10wt% of sodium metabisulfite aqueous solution (the starch iodide for testing is not changed into blue, regulating PH=6.5 with 10wt% of dilute sulfuric acid), adding 3kg of active carbon, stirring at 75 ℃ for 40 minutes, stirring, heating to 95 ℃, dropwise adding 10% of dilute sulfuric acid at 95 ℃, regulating PH=1, cooling to 60 ℃, eluting to the temperature, and cooling to the temperature until the pH=5 is consistent with that of the water content of the water is equal to that of the water content of the water in the 3000L kettle (the water is equal to that of the white product is not changed to 3kg of the water, and the white product is obtained after the white product is washed by the water, and the white product is washed by the water is washed (the water is 3, and the white product is 3) and the white water is washed and the white product is 3) and the quality is washed by the quality 3).
Example 2
A method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor comprises the following steps:
adding 155kg of wet 1, 4-naphthalene dicarboxylic acid reaction mother liquor distillation residues, 1210kg of water and 180L of liquid alkali into a 2000L kettle, heating to 55 ℃ to dissolve materials, retesting PH=14, regulating PH=3 with 10wt% of dilute sulfuric acid, putting into a centrifuge to spin dry to obtain solid, 52kg of solid waste, adding 600L of toluene into the 3000L kettle, stirring for 30 minutes, standing for 30 minutes, separating a lower toluene layer to recycle toluene jacket for next batch, adding 150L of liquid alkali into the water layer to regulate PH=11, heating to 70 ℃, dropwise adding 402L of 10wt% of sodium hypochlorite at 70 ℃, keeping the temperature for 1 hour after the dropwise adding, removing excessive sodium hypochlorite with 10wt% of sodium metabisulfite aqueous solution (the starch iodide for testing is not changed into blue, standard), regulating PH=6.5 with 10wt% of dilute sulfuric acid, adding 3kg of active carbon, stirring at 85 ℃ for 40 minutes, stirring, heating to 98 ℃, dropwise adding 10% of dilute sulfuric acid at 98 ℃ to regulate PH=1, cooling to 60 ℃, eluting to obtain a white product with the same appearance as that of water content as that of the water for the next batch (the water content is equal to 99.0 kg of the white product is obtained after the water is washed by the water and the water is equal to 1 kg of the water for the product is washed by the normal drying).
Examples 3
A method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor comprises the following steps:
adding 148kg of wet 1, 4-naphthalene dicarboxylic acid reaction mother liquor distillation residues, 1200kg of water and 180L of liquid alkali into a 2000L kettle, heating to 50 ℃ to dissolve materials, retesting PH=14, adjusting PH=3 with 10wt% of dilute sulfuric acid, putting into a centrifuge for spin-drying to obtain solid, adding 49kg of solid into a 3000L kettle as solid waste, adding 580L1,2-dichloroethane, stirring for 30 minutes, standing for 30 minutes, separating a lower layer of 1, 2-dichloroethane layer, recovering 1, 2-dichloroethane for next batch, adding 150L of liquid alkali into a water layer to adjust PH=11, heating to 68 ℃, dripping 400L of 10wt% sodium hypochlorite at 68 ℃, after the dripping, keeping the temperature for 1.5 hours, removing excessive sodium hypochlorite by using 10wt% of sodium metabisulfite aqueous solution (the test starch potassium iodide test paper does not change into blue), regulating the PH=6.5 by using 10wt% of dilute sulfuric acid, adding 2.8kg of active carbon, stirring, decoloring at 80 ℃ for 40 minutes, filtering into another 3000L kettle, stirring, heating to 98 ℃, dripping 10% of dilute sulfuric acid at 98 ℃ to regulate the PH=1, cooling to 60 ℃, spin-drying, rinsing with water until the washing water PH=5 on a centrifuge, spin-drying and drying to obtain 57.3kg of 1, 4-naphthalene dicarboxylic acid (which is consistent with the product in the prior batch), and obtaining the product which is white in appearance and has 99.2 percent of content and is consistent with the product in the prior batch.
Example 4
A method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor comprises the following steps:
adding 152kg of wet 1, 4-naphthalene dicarboxylic acid reaction mother liquor distillation residues, 1200kg of water and 183L of liquid alkali into a 2000L kettle, heating to 48 ℃ to dissolve materials, retesting PH=14, regulating PH=3 by using 10wt% dilute sulfuric acid, putting into a centrifuge for spin-drying to obtain solid, 51.5kg of solid is solid waste, adding 600L of toluene into the 3000L kettle, stirring for 30 minutes, standing for 30 minutes, separating a lower toluene layer to recycle toluene for next batch, adding 150L of liquid alkali into a water layer to regulate PH=11, heating to 68 ℃, dropwise adding 402L of 10wt% sodium hypochlorite at 68 ℃, keeping the temperature for 1 hour after the dropwise adding, heating to 10wt% sodium metabisulfite aqueous solution to remove excessive sodium hypochlorite (the test starch potassium iodide test paper does not become blue), regulating PH=6.5 by using 10wt% dilute sulfuric acid, adding 3.5kg of active carbon, stirring at 85 ℃ for decolorizing 40 minutes, filtering into another 3000L kettle, stirring to 95 ℃, dropwise adding 10% dilute sulfuric acid at 95 ℃ to regulate PH=1, cooling to 60 ℃, and cooling to 60 ℃ until the PH=5, and the water content is consistent with that of the water content of the water is equal to that of the water content of the naphthalene dicarboxylic acid in the water in the kettle (the water is equal to that of the water content of the water of 1.8 kg and the water is equal to the 8.0 kg) in the white product, and the white product is obtained after the drying.
The above-described embodiments of the present invention do not limit the scope of the present invention. Any other corresponding changes and modifications made in accordance with the technical idea of the present invention shall be included in the scope of the claims of the present invention.

Claims (7)

1. A method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of reaction mother liquor of 1, 4-naphthalene dicarboxylic acid, which is characterized by comprising the following steps:
firstly, adding water into distillation residues of a 1, 4-naphthalene dicarboxylic acid reaction mother solution, then adding alkali liquor to adjust the pH to 12-14, heating to 45-55 ℃ to enable the mixture to be completely dissolved, then adjusting the pH of the solution to 3, centrifuging, obtaining solid after centrifuging to be solid waste, extracting the centrifuged solution with an organic solvent to obtain tar, adding alkali liquor into an extracted water layer to adjust the pH to 10-12, heating to 60-70 ℃ and adding sodium hypochlorite solution, and carrying out heat preservation treatment after the addition is finished; removing excessive sodium hypochlorite, decolorizing, acid separating, spin-drying and oven-drying to obtain 1, 4-naphthalene dicarboxylic acid;
the volume-mass ratio of the addition amount of the sodium hypochlorite solution to the distillation residues of the 1, 4-naphthalene dicarboxylic acid reaction mother liquor is 2.5-2.7L/kg;
the concentration of the sodium hypochlorite solution is 8-12wt%;
the organic solvent is at least one of chloroform, toluene and 1, 2-dichloroethane.
2. The method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor according to claim 1, wherein the alkali liquor is 30-32wt% sodium hydroxide solution.
3. The method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of 1, 4-naphthalene dicarboxylic acid reaction mother liquor according to claim 1, wherein the heat preservation treatment time is 1-1.5 h.
4. The method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of a reaction mother liquor of 1, 4-naphthalene dicarboxylic acid according to claim 1, wherein the method for removing excess sodium hypochlorite comprises the following steps: excess sodium hypochlorite was removed using a 10wt% aqueous sodium metabisulfite solution, and the test starch potassium iodide paper was kept from turning blue.
5. The method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of reaction mother liquor of 1, 4-naphthalene dicarboxylic acid according to claim 1, wherein the decoloring mode is as follows: and adjusting the PH=6.5 by adopting 10wt% of dilute sulfuric acid, adding active carbon, stirring at 75-85 ℃ for decoloration for 40 minutes, and filtering to obtain a solution.
6. The method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of reaction mother liquor of 1, 4-naphthalene dicarboxylic acid according to claim 1, wherein the acid precipitation mode is as follows: and heating the decolorized solution to 95-98 ℃, and adding 10wt% of dilute sulfuric acid to adjust the PH=1.
7. The method for separating and purifying 1, 4-naphthalene dicarboxylic acid from distillation residues of reaction mother liquor of 1, 4-naphthalene dicarboxylic acid according to claim 1, wherein the spin-drying and drying modes are as follows: cooling the solution after acid precipitation to 60 ℃ and spin-drying, then rinsing with water until the PH of the washing water is=5, and finally spin-drying again and then drying.
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