CN114014524A - Tin bath ventilation unit, tin bath cooling system and tin bath - Google Patents

Tin bath ventilation unit, tin bath cooling system and tin bath Download PDF

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Publication number
CN114014524A
CN114014524A CN202111340953.9A CN202111340953A CN114014524A CN 114014524 A CN114014524 A CN 114014524A CN 202111340953 A CN202111340953 A CN 202111340953A CN 114014524 A CN114014524 A CN 114014524A
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CN
China
Prior art keywords
tin bath
air
width direction
main
ventilation device
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Pending
Application number
CN202111340953.9A
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Chinese (zh)
Inventor
刘勇
江龙跃
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China Triumph International Engineering Co Ltd
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China Triumph International Engineering Co Ltd
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Application filed by China Triumph International Engineering Co Ltd filed Critical China Triumph International Engineering Co Ltd
Priority to CN202111340953.9A priority Critical patent/CN114014524A/en
Publication of CN114014524A publication Critical patent/CN114014524A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • C03B18/18Controlling or regulating the temperature of the float bath; Composition or purification of the float bath
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • C03B18/16Construction of the float tank; Use of material for the float tank; Coating or protection of the tank wall

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The application provides a molten tin bath ventilation unit, molten tin bath cooling system and molten tin bath. The tin bath ventilation device comprises a main shunt pipe, a plurality of secondary shunt pipes, a secondary air valve and the like. The main shunt pipe is arranged at the lower part of the bottom of the tin bath, and the length of the main shunt pipe extends along the width direction of the tin bath. The secondary shunt pipes are arranged along the width direction of the tin bath and are respectively communicated with the main shunt pipe, and a plurality of air outlets facing the bottom of the tin bath are formed in each secondary shunt pipe. And a secondary air valve for controlling air volume is arranged at the communication position of each secondary shunt pipe and the main shunt pipe. The air output of the plurality of secondary manifolds is configured to: in the width direction of the groove bottom, the variation trend of the air output of the secondary shunt pipes is consistent with the temperature variation trend of the groove bottom. The technical scheme of this application guarantees effectively that the temperature is even on the tin bath tank bottom width direction.

Description

Tin bath ventilation unit, tin bath cooling system and tin bath
Technical Field
The application relates to the technical field of glass manufacturing, in particular to a tin bath ventilation device, a tin bath cooling system and a tin bath.
Background
The tin bath is one of three thermal equipment in the float glass manufacturing, is the core equipment of glass forming, and how to protect the safe operation of the tin bath is important in the float glass manufacturing. Because the tin liquor temperature is high in the molten tin bath, high-temperature tin liquor permeates the bottom plate through gaps among the bricks, has great corrosivity to the bottom plate and bolts welded on the bottom plate, and has great threat to the safety of a molten tin bath steel structure, and the molten tin bath is cooled off the bottom plate continuously after being self-tinned so as to ensure normal production.
Because the temperature of the edge of the tin bath bottom plate is dissipated relatively quickly, the temperature of the edge of the tin bath bottom plate is lower than that of the center, and the temperature of the tin bath bottom plate in the width direction is uneven. The uneven temperature of the tin bath bottom plate in the width direction can cause the thickness of the middle part and the edge part of the glass to be inconsistent, and the edge of the glass can be warped, thereby influencing the quality of the glass. In the prior art, the whole air cooling mode is mostly adopted for cooling, and the problem of uneven temperature cannot be solved.
Therefore, how to design a ventilation device capable of effectively ensuring the uniform temperature of the bottom of the tin bath in the width direction becomes a research hotspot in the glass manufacturing industry.
Disclosure of Invention
An object of the embodiment of this application is to provide a molten tin bath ventilation unit, it can guarantee that the temperature is even on the molten tin bath tank bottom width direction.
It is a second object of embodiments of the present application to provide a tin bath ventilation system.
A third object of the embodiments of the present application is to provide a tin bath using the tin bath ventilation system.
In a first aspect, a molten tin bath ventilation device is provided and comprises a main flow dividing pipe, a plurality of secondary flow dividing pipes, a secondary air valve and the like. The main shunt pipe is arranged at the lower part of the bottom of the tin bath, and the length of the main shunt pipe extends along the width direction of the tin bath. The secondary shunt pipes are arranged along the width direction of the tin bath and are respectively communicated with the main shunt pipe, and a plurality of air outlets facing the bottom of the tin bath are formed in each secondary shunt pipe. And a secondary air valve for controlling air volume is arranged at the communication position of each secondary shunt pipe and the main shunt pipe. The air output of the plurality of secondary manifolds is configured to: in the width direction of the groove bottom, the variation trend of the air output of the secondary shunt pipes is consistent with the temperature variation trend of the groove bottom.
In an implementable version, the plurality of secondary shunt tubes are configured in the width direction of the tin bath as: the secondary shunt tubes in the middle region are arranged at a density greater than that of the secondary shunt tubes in the side regions.
In one practical scheme, the distance between two adjacent secondary shunt tubes is reduced in sequence from the side edge of the tin bath to the middle part of the tin bath in the width direction of the tin bath.
In one practical scheme, the secondary shunt pipes on two sides of the center line in the width direction of the tin bath are symmetrically arranged.
In an implementable scheme, each secondary shunt pipe extends for a preset length along the length direction of the tin bath, and the plurality of air outlet holes are arrayed along the length direction of the tin bath.
In an implementation scheme, the air conditioner further comprises a three-level air valve, wherein the three-level air valve is arranged at each air outlet and used for changing the air quantity blown out by the air outlet.
In one practical scheme, the wind direction of the air outlet is acute angle to the length direction of the tin bath.
In an implementation scheme, the air conditioner further comprises a main air valve which is arranged on the main shunt pipe and used for changing the air volume entering the main shunt pipe.
According to the second aspect of the application, the tin bath cooling system comprises at least one tin bath ventilating device in the scheme, and the main branch flow pipe of the tin bath ventilating device is communicated with cold air. When the number of the tin bath ventilating devices is multiple, the tin bath ventilating devices are sequentially arranged along the length direction of the tin bath.
According to the third aspect of the application, the tin bath comprises the tin bath cooling system in the scheme.
Compared with the prior art, the beneficial effect of this application is:
utilize the molten tin bath ventilation unit of this application to when cooling down the molten tin bath tank bottom, the cooling air at first gets into main shunt tubes, and the air output that secondary blast gate got into every secondary shunt tubes by main shunt tubes is regulated and control according to the temperature difference of molten tin bath tank bottom, makes the air output variation trend of many secondary shunt tubes unanimous with the temperature variation trend in the tank bottom width direction, guarantees that the temperature is even on the molten tin bath tank bottom width direction.
In the width direction, if the temperature at the middle part of the tin bath bottom is too high, the temperature at the edge part is lower, the air outlet quantity of the secondary shunt pipe at the middle part can be adjusted by the secondary air valve, the air outlet quantity of the secondary shunt pipe at the edge part can be adjusted to be small, and the difference cooling control of different areas at the bottom of the tin bath is realized, so that the temperature of the bottom of the tin bath in the width direction is uniform, the thickness flattening uniformity of glass in the tin bath is ensured, and the problem that the edge of the glass is warped can be effectively reduced. Similarly, if any local temperature at the bottom of the tin bath is too high or too low, the air outlet quantity of the secondary shunt pipe in the corresponding area can be adjusted to be larger or smaller through the secondary air valve, so that the temperature in the width direction is kept uniform.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a schematic view of a tin bath vent apparatus used in conjunction with a tin bath according to an embodiment of the present disclosure;
FIG. 2 is a side view of the structure shown in FIG. 1;
FIG. 3 is a schematic structural view of a tin bath vent device according to an embodiment of the present disclosure;
FIG. 4 is a top view of the tin bath vent apparatus shown in FIG. 3;
FIG. 5 is a side view of the tin bath venting device shown in FIG. 3;
fig. 6 is a schematic view illustrating an outlet wind direction of a tin bath ventilating device according to an embodiment of the present application.
In the figure: 10. a main shunt pipe; 20. a secondary shunt tube; 21. an air outlet; 201. a middle region; 202. a side region; 30. a secondary air valve; 40. a main air valve.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
According to a first aspect of the present application, with reference to fig. 1 to 4, there is initially provided a tin bath ventilation device comprising: a main shunt tube 10, a secondary shunt tube 20, and a secondary damper 30. The main shunt pipe 10 is arranged at the lower part of the bottom of the tin bath, and the length of the main shunt pipe extends along the width direction of the tin bath. The plurality of secondary shunt tubes 20 are arranged along the width direction of the tin bath and are respectively communicated with the main shunt tube 10, and each secondary shunt tube 20 is provided with a plurality of air outlets 21 facing the bottom of the tin bath. A secondary air valve 30 for controlling air quantity is arranged at the position where each secondary shunt pipe 20 is communicated with the main shunt pipe 10. The air output of the plurality of secondary manifolds 20 is configured to: in the width direction of the groove bottom, the trend of the air output of the plurality of secondary shunt pipes 20 is consistent with the trend of the temperature of the groove bottom.
Utilize the molten tin bath ventilation unit of this application to when cooling down the molten tin bath tank bottom, the cooling air at first gets into main shunt tubes 10, and secondary blast gate 30 regulates and control the air output that gets into every secondary shunt tubes 20 by main shunt tubes 10 according to the temperature difference of molten tin bath tank bottom, makes the air output variation trend of many secondary shunt tubes 20 unanimous with the temperature variation trend on the tank bottom width direction, guarantees that the temperature is even on the molten tin bath tank bottom width direction.
When the temperature in the width direction is regulated, the opening degree of the secondary air valve 30 corresponding to the secondary shunt pipe 20 is regulated, so that the requirements of different cooling air in the width direction of the bottom of the tin bath can be met in a differentiated mode, the motion temperature field of tin liquid flow in the tin bath can be well matched, and different circulation flows are formed in the tin liquid in the tin bath, so that the purposes of cooling and enabling the temperature in the width direction to be uniform are achieved.
It should be noted that, the bottom outside of the tin bath bottom generally includes a layer of steel shell, and the cooling wind blows to the bottom, also is equivalent to blow to outside steel shell and cool down.
For example, in the width direction, if the temperature at the middle part of the bottom of the tin bath is too high, the temperature at the edge part is lower, the secondary air valve 30 can increase the air output of the secondary shunt pipe 20 at the middle part and decrease the air output of the secondary shunt pipe 20 at the edge part, so that the difference cooling control of different areas at the bottom of the tin bath is realized, the temperature at the bottom of the tin bath in the width direction is uniform, the thickness flattening uniformity of glass in the tin bath is further ensured, and the problem that the edge of the glass is warped can be effectively reduced. Similarly, if any local temperature at the bottom of the tin bath is too high or too low, the air outlet quantity of the secondary shunt pipe 20 in the corresponding area can be adjusted to be larger or smaller through the secondary air valve 30, so as to keep the temperature uniform.
The scheme of this embodiment not only can carry out accurate regulation to width direction top and central zone cooling air demand difference, also can adjust the cooling air of arbitrary position on the width direction, has both satisfied the requirement of glass forming technology, has also practiced thrift the energy simultaneously, and the region big to the air-cooled demand is through increaseing the blast gate aperture, increases the air supply volume, and the regional reduction blast gate aperture of limit portion that is little to the air-cooled demand reduces the air supply volume, realizes the refrigerated regulation of becoming more meticulous of tank bottom.
In addition, because the secondary air valve 30 regulates and controls the secondary shunt pipe 20, the occurrence of the situation that the local temperature at the bottom of the tin bath is too high is greatly reduced, and the penetration of tin liquor into the bottom bricks of the tin bath bottom is correspondingly reduced, thereby protecting the tin bath. For example, molten tin with high temperature in the middle of the width direction of the tin bath can penetrate into the bottom shell through the bottom brick seam at a large probability, the hot molten tin can corrode a bolt at the bottom of the tin bath, even a steel plate at the bottom of the tin bath, the requirement for cooling air volume at the bottom of the tin bath at the position needs to be increased, the tin can be adjusted by increasing the opening degree of the secondary air valve 30 of the secondary shunt pipe 20, the temperature of the molten tin at the side part is lower than that at the middle of the tin bath, the degree of penetration of the molten tin into the bottom shell is reduced, the cooling air volume of the steel shell at the bottom of the tin bath can be reduced, the tin can be adjusted by reducing the opening degree of the secondary air valve 30 of the secondary shunt pipe 20, and therefore the air volume at the bottom of the tin bath can be reasonably adjusted by utilizing the temperature field distribution of the molten tin in the tin bath, which is gradually reduced from the middle to two sides.
In one embodiment, the plurality of secondary shunt tubes 20 can be uniformly arranged in the width direction of the tin bath, and then the air output of each secondary shunt tube 20 is respectively controlled to realize the temperature adjustment in the width direction. Further, referring to fig. 3 and 4, the plurality of secondary shunt tubes 20 may also be configured in the width direction of the tin bath as: the arrangement density of the secondary shunt tubes 20 in the middle region 201 is greater than the arrangement density of the secondary shunt tubes 20 in the side regions 202. Because the temperature in the middle of the tin bath is generally higher than the temperature of the edge part, the distribution condition of the secondary shunt tubes 20 on the main shunt tubes 10 is reasonably arranged, the bottom of the tin bath is subjected to difference cooling in advance from the structural arrangement, and the temperature in the width direction is controlled more accurately by matching with the regulation and control action of the secondary air valves 30. In addition, carry out arranging of secondary shunt tubes 20 in advance, help reducing the quantity of secondary shunt tubes 20, reduce the consumptive material, reduce cost to realize better even temperature control effect in the width direction with less secondary shunt tubes 20.
In one embodiment, referring to fig. 4, the ratio of the middle area 201 to the side areas 202 in the width direction of the tin bath is not particularly limited, and the ratio of the middle area 201 to the width may be one half, one third or other ratio according to the characteristics of the temperature distribution, and the ratio of the side areas 202 on both sides of the middle area 201 is generally the same, except for the bottom of the tin bath with a special shape.
In one embodiment, the spacing between two adjacent secondary manifolds 20 decreases in the width direction of the tin from the sides of the tin to the middle of the tin. The temperature of molten tin bath bottom presents the condition that risees step by limit portion to middle part, reduces in proper order by the interval between the secondary shunt tubes 20 at molten tin bath side to the molten tin bath middle part, forms and sets up with width direction temperature difference assorted interval to be convenient for control width direction's cooling effect, keep the temperature even.
In one embodiment, referring to fig. 4, the plurality of secondary shunt tubes 20 are symmetrically arranged on either side of the widthwise centerline of the tin bath. The tin bath is in a symmetrical structure, and the temperatures at the middle and two sides in the length direction are basically distributed symmetrically, so that the plurality of secondary shunt tubes 20 in the embodiment are arranged symmetrically, and the temperature condition of the tin bath in symmetrical distribution can be adapted. In practical application, the air output of the two sides in the middle of the length direction is kept consistent, so that a simple and effective control strategy is provided for temperature regulation in the width direction.
In one embodiment, referring to fig. 3-5, each secondary manifold 20 extends a predetermined length along the length of the tin bath, and a plurality of outlet holes 21 are arranged along the length of the tin bath. The secondary shunt tubes 20 extend in the length direction, so that the secondary shunt tubes 20 cover the bottom of the groove with a certain length, and a cooling area and a cooling effect are ensured.
In one embodiment, the secondary shunt tubes 20 can extend to the same length as the length of the tin bath, or to a tailored length depending on the temperature requirements.
In an embodiment, the distance between the plurality of air outlets 21 in the length direction of the tin bath is sequentially increased, so that the requirement of temperature difference in the length direction can be met, and temperature regulation in the length direction is realized.
In one embodiment, referring to fig. 2-5, a tertiary air valve is further included, and a tertiary air valve is provided at each air outlet 21 for varying the amount of air blown out by the air outlet 21. The glass flows and extends in the tin bath, the temperature requirements on the length extension direction of the bottom of the tin bath are different, and the three-stage air valve controls the air output of the air outlet 21 to realize the temperature control in the length direction.
In one embodiment, referring to FIG. 6, the direction of the air outlet 21 is at an acute angle with respect to the length of the tin bath, and a in FIG. 6 is said acute angle. The air outlet wind direction of the acute angle can ensure that cooling wind cannot blow to the bottom of the tank vertically, so that the wind direction is dispersed on four sides, and the cooling effect is ensured by controlling the wind direction with a certain inclination angle. The wind direction inclines forwards to supplement cooling wind to the downstream tank bottom, the wind direction inclines backwards to provide cooling wind for the upstream tank bottom, and the inclined direction can be reasonably set according to the cooling requirement of the tank bottom in actual use.
In one embodiment, referring to fig. 2-5, a main damper 40 is included and is disposed on the main shunt tube 10 for varying the amount of air entering the main shunt tube 10.
According to a second aspect of the application, a molten tin bath cooling system is also provided, which comprises at least one molten tin bath ventilation device in the above scheme, and a main shunt pipe 10 of the molten tin bath ventilation device is communicated with cold air. When the number of the tin bath ventilating devices is multiple, the tin bath ventilating devices are sequentially arranged along the length direction of the tin bath. The main pipeline of the tin bath cooling system can be connected with a plurality of main shunt pipes 10 in parallel, the components of the main shunt pipes 10 are regulated and controlled through the main air valves 40, and then the secondary shunt pipes 20 are matched, so that the temperature regulation and control of the whole width and the length direction of the tin bath are realized.
According to the third aspect of the application, the tin bath comprises the tin bath cooling system in the scheme.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. A tin bath ventilation device, comprising:
the main shunt pipe (10) is arranged at the lower part of the bottom of the tin bath, and the length of the main shunt pipe extends along the width direction of the tin bath;
a plurality of secondary shunt tubes (20) which are arranged along the width direction of the tin bath and are respectively communicated with the main shunt tube (10), and a plurality of air outlet holes (21) facing the bottom of the tin bath are formed on each secondary shunt tube (20);
a secondary air valve (30) for controlling air volume is arranged at the communication position of each secondary shunt pipe (20) and the main shunt pipe (10); the air output of the plurality of secondary shunt tubes (20) is configured to: in the width direction of the groove bottom, the variation trend of the air output of the secondary shunt pipes (20) is consistent with the temperature variation trend of the groove bottom.
2. A tin bath ventilation device according to claim 1, characterized in that the plurality of secondary shunt tubes (20) is configured, in the width direction of the tin bath, to: the arrangement density of the secondary shunt tubes (20) in the middle area is greater than that of the secondary shunt tubes (20) in the side areas.
3. A tin bath ventilation device according to claim 2, characterized in that the spacing between two adjacent secondary manifolds (20) decreases in the width direction of the tin bath from the side edges to the middle of the tin bath.
4. A tin bath ventilation device according to any of claims 1-3, characterized in that the secondary manifolds (20) on both sides of the centre line in the width direction of the tin bath are arranged symmetrically.
5. A tin bath ventilation device according to claim 1, characterized in that each of said secondary manifolds (20) extends along a predetermined length of the tin bath, and a plurality of said air outlet holes (21) are arranged along the length of the tin bath.
6. A molten tin bath ventilating device according to claim 5, further comprising a tertiary air valve provided at each of the air outlet holes (21) for varying the amount of air blown out by the air outlet holes (21).
7. A tin bath ventilation device according to claim 6, characterized in that the air direction of the air outlet holes (21) is at an acute angle to the length direction of the tin bath.
8. Tin bath ventilation device according to claim 1, characterized in that it further comprises a main air valve (40) arranged on the main branch duct (10) for varying the air volume entering the main branch duct (10).
9. A molten tin bath cooling system, characterized in that it comprises at least one molten tin bath ventilation device according to any one of claims 1 to 8, the main branch duct (10) of which is connected to a cold blast;
when the number of the tin bath ventilating devices is multiple, the tin bath ventilating devices are sequentially arranged along the length direction of the tin bath.
10. A tin bath comprising the tin bath cooling system of claim 9.
CN202111340953.9A 2021-11-12 2021-11-12 Tin bath ventilation unit, tin bath cooling system and tin bath Pending CN114014524A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111340953.9A CN114014524A (en) 2021-11-12 2021-11-12 Tin bath ventilation unit, tin bath cooling system and tin bath

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111340953.9A CN114014524A (en) 2021-11-12 2021-11-12 Tin bath ventilation unit, tin bath cooling system and tin bath

Publications (1)

Publication Number Publication Date
CN114014524A true CN114014524A (en) 2022-02-08

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CN202111340953.9A Pending CN114014524A (en) 2021-11-12 2021-11-12 Tin bath ventilation unit, tin bath cooling system and tin bath

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120318020A1 (en) * 2011-06-17 2012-12-20 Robert Delia Apparatus and methods for producing a glass ribbon
CN103274582A (en) * 2013-06-07 2013-09-04 四川旭虹光电科技有限公司 Water cooling tin tank bottom cooling system and installation and use method thereof
CN210261541U (en) * 2019-06-24 2020-04-07 宜昌南玻光电玻璃有限公司 Tank bottom cooling device for float glass tin tank
CN212127962U (en) * 2020-04-02 2020-12-11 河北南玻玻璃有限公司 Novel tank bottom cooling device
CN213924474U (en) * 2020-12-13 2021-08-10 郴州旗滨光伏光电玻璃有限公司 Energy-saving control device for cooling bottom of molten tin bath

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120318020A1 (en) * 2011-06-17 2012-12-20 Robert Delia Apparatus and methods for producing a glass ribbon
CN103274582A (en) * 2013-06-07 2013-09-04 四川旭虹光电科技有限公司 Water cooling tin tank bottom cooling system and installation and use method thereof
CN210261541U (en) * 2019-06-24 2020-04-07 宜昌南玻光电玻璃有限公司 Tank bottom cooling device for float glass tin tank
CN212127962U (en) * 2020-04-02 2020-12-11 河北南玻玻璃有限公司 Novel tank bottom cooling device
CN213924474U (en) * 2020-12-13 2021-08-10 郴州旗滨光伏光电玻璃有限公司 Energy-saving control device for cooling bottom of molten tin bath

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Application publication date: 20220208