CN114012164A

CN114012164A - Pipeline cutting equipment for bathroom hardware and operation mode thereof

Info

Publication number: CN114012164A
Application number: CN202111288563.1A
Authority: CN
Inventors: 李明贵
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-11-02
Filing date: 2021-11-02
Publication date: 2022-02-08

Abstract

The invention belongs to the technical field of pipeline cutting equipment, and particularly relates to pipeline cutting equipment for bathroom hardware, which comprises a cutting table, a vertical fixing frame, a top frame and a hydraulic cylinder, wherein the output end of the hydraulic cylinder is fixedly connected with a connecting piece, a driving motor is fixedly installed on the periphery of the connecting piece, a cutting disc is rotatably connected inside the connecting piece through a rotating shaft, a vertical fixing plate is arranged above the cutting table, a clamping device is arranged on one side of the vertical fixing plate, a strip-shaped groove is formed in the upper end surface of the cutting table, a bidirectional threaded rod is rotatably connected inside the strip-shaped groove through a bearing, and a threaded block is connected to the outer surface of the bidirectional threaded rod in a threaded manner. According to the invention, the arc-shaped fixed clamping plate and the arc-shaped movable clamping plate in the clamping device are arranged to adjust and clamp according to the diameter of the pipeline, so that the application range is improved, and the pipeline can have better stability during cutting, thereby avoiding deviation caused by cutting.

Description

Pipeline cutting equipment for bathroom hardware and operation mode thereof

Technical Field

The invention relates to the technical field of pipeline cutting equipment, in particular to pipeline cutting equipment for bathroom hardware and an operation mode thereof.

Background

With the continuous development of hardware, connecting pipeline pieces and the like in a plurality of bathrooms are manufactured by adopting corresponding hardware at present, so that the overall durability is improved, the hardware is easy to form, and the production efficiency can be greatly improved; wherein, bathroom hardware is carrying out the in-process of processing, often has one step of cutting to handle to let the processing of hardware lack the cooperation of cutting equipment, let the hardware obtain the length of wanting, thereby reach the production requirement. But the pipeline cutting equipment for the bathroom hardware in the existing market is difficult to fix the pipeline before cutting the pipeline, so that deviation is easy to generate during cutting; moreover, the clamping distance is difficult to be correspondingly adjusted according to different lengths of the pipelines, so that the whole application range is reduced; finally, the surface temperature of the cutting disc is easily overhigh in the integral cutting process, and a large amount of dust is easily generated in the integral cutting process, so that the working environment is polluted.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides pipeline cutting equipment for bathroom hardware and an operation mode thereof, and solves the problems that the pipeline cutting equipment in the existing market is difficult to fix the pipeline before cutting, the clamping distance is difficult to correspondingly adjust according to the different lengths of the pipeline, the surface temperature of a cutting disc is easily overhigh in the whole cutting process, and a large amount of dust is easily generated during the cutting process.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: a pipeline cutting device for bathroom hardware comprises a cutting table, a vertical fixing frame, a top frame and a hydraulic cylinder, wherein the output end of the hydraulic cylinder is fixedly connected with a connecting piece, the periphery of the connecting piece is fixedly provided with a driving motor, the inside of the connecting piece is rotatably connected with a cutting disc through a rotating shaft, a vertical fixing plate is arranged above the cutting table, one side of the vertical fixing plate is provided with a clamping device, the upper end surface of the cutting table is provided with a strip-shaped groove, the inside of the strip-shaped groove is rotatably connected with a bidirectional threaded rod through a bearing, the outer surface of the bidirectional threaded rod is in threaded connection with a threaded block, the lower part of the cutting table is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a first belt disc, one end of the bidirectional threaded rod is fixedly connected with a second belt disc, and the outer surfaces of the first belt disc and the second belt disc are wound with a linkage belt, and a cooling mechanism is arranged on the other side of the vertical fixing plate, and a dust removing mechanism is arranged on the surface of the vertical fixing frame.

According to a preferable technical scheme, the clamping device comprises an arc-shaped movable clamping plate and an arc-shaped fixed clamping plate, a placing groove is formed in one side surface of the vertical clamping plate, a fixed rod is fixedly connected inside the placing groove, a spring is sleeved on the outer surface of the fixed rod, a sliding block is connected on the outer surface of the fixed rod in a sliding mode, and a pulling handle is fixedly connected above the arc-shaped movable clamping plate.

According to a preferable technical scheme, the cooling mechanism comprises a water tank, a hollow plate and a spraying head, a water pump is fixedly connected above the water tank, two ends of the water pump are respectively and fixedly connected with a water pumping pipe and a flow guide pipe, a telescopic cylinder and a hydraulic telescopic rod are respectively and fixedly connected to one side surface of the hollow plate, a connecting plate is fixedly connected to the outer surface of the telescopic cylinder, the output end of the hydraulic telescopic rod is fixedly connected with the surface of the connecting plate, and a flow guide hose is fixedly connected above the hollow plate.

As a preferred technical scheme, the dust removal mechanism comprises a rear attachment strap fixed on the surface of the vertical fixing frame, a mounting hole is formed in the surface of the rear attachment strap, an exhaust fan is fixedly mounted inside the mounting hole, a filter mesh bag is arranged on the surface of the rear attachment strap opposite to the position where the mounting hole is formed, and a support leg is fixedly connected below the cutting table.

As a preferable technical scheme of the invention, one end of the diversion hose is fixedly connected with the upper part of the sprinkler head, one end of the diversion pipe is communicated with the hollow plate, and one end of the water pumping pipe is communicated with the water tank.

As a preferable technical scheme of the invention, the hollow plate is fixedly connected above the vertical fixing plate, the water tank is fixedly connected on one side surface of the vertical fixing plate, and the sprinkler head is fixedly connected at one end of the telescopic cylinder.

As a preferable technical scheme of the invention, the arc-shaped fixed clamping plate is fixedly connected to one side surface of the vertical fixing plate, the surface of the sliding block is fixedly connected with the arc-shaped movable clamping plate, one end of the spring is fixedly connected with the inner top wall of the containing groove, and the other end of the spring is fixedly connected with the upper end surface of the sliding block.

As a preferred technical scheme of the invention, the output end of the driving motor is fixedly connected with one end of a rotating shaft connected with the cutting disc, the vertical fixing frames are fixedly connected above the cutting table, the top frame is fixedly connected between the two vertical fixing frames, and the hydraulic cylinder is fixedly connected above the top frame.

As a preferred technical solution of the present invention, there is also provided an operation method of a pipe cutting apparatus for bathroom hardware, including the steps of:

s1, firstly, starting a servo motor to enable the servo motor to drive a first belt pulley to rotate, then enabling the first belt pulley to be matched with a linkage belt to drive a second belt pulley to rotate, enabling the second belt pulley to drive a bidirectional threaded rod to rotate, and enabling the bidirectional threaded rod to drive a vertical fixing plate to adjust the distance;

s2, after the distance is matched with the length of the pipeline, pulling the arc-shaped movable clamping plate by pulling the handle, then placing the pipeline between the arc-shaped movable clamping plate and the arc-shaped fixed clamping plate, and then loosening the force for pulling the handle, so that the arc-shaped movable clamping plate can reset, thereby clamping the pipeline;

s3, starting a hydraulic cylinder and a driving motor, wherein the hydraulic cylinder pushes the connecting piece to gradually move downwards, and the driving motor drives the cutting disc to rotate at a high speed, so that the pipeline is cut;

s4, synchronously starting a water pump and an exhaust fan during cutting, wherein the water pump can be matched with a water pumping pipe and a flow guiding pipe to pump water in a water tank into the hollow plate, then the water is guided by a flow guiding hose and finally sprayed to the surface of a cutting disc through a spraying head), and after the water pump is started, dust generated in the cutting process can be discharged, and in the discharging process, the dust enters the inside of a filter mesh bag to be filtered, so that the dust generated in the cutting process is reduced.

(III) advantageous effects

Compared with the prior art, the invention provides the pipeline cutting equipment for the bathroom hardware and the operation mode thereof, and the pipeline cutting equipment has the following beneficial effects:

1. this a pipeline cutting equipment for bathroom hardware, through setting up clamping device, the centre gripping can be adjusted according to the diameter of pipeline to arc solid fixed splint and arc movable clamp plate in the clamping device to improved application range, moreover just let the pipeline can possess better stability in the cutting, thereby avoid cutting the production deviation.

2. This a pipeline cutting equipment for bathroom hardware through setting up cooling mechanism for whole cutting disc can reduce the temperature on surface through the watering at the in-process of cutting, thereby avoids cutting disc surface temperature too high to cause the damage to equipment.

3. This a pipeline cutting equipment for bathroom hardware through setting up dust removal mechanism for produce less dust in the whole cutting process, thereby reach the protection to operational environment, improved the use feature of environmental protection of equipment moreover.

4. This a pipeline cutting equipment for bathroom hardware through adopting this operation mode for holistic cutting process becomes more stable and convenient, also can reduce by a wide margin to operator's requirement.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the vertical fixing plate of the present invention;

FIG. 3 is a top view of the structure of the cutting table of the present invention;

FIG. 4 is a partial bottom view of the cutting deck of the present invention;

FIG. 5 is a schematic view of a connection structure of the vertical fixing plate and the cooling mechanism according to the present invention;

fig. 6 is a schematic structural view of the back strap of the present invention.

In the figure: 1. cutting table; 2. a vertical fixing frame; 3. a top frame; 4. a hydraulic cylinder; 5. a connecting member; 6. a drive motor; 7. cutting the disc; 8. vertically fixing the plate; 9. a placing groove; 10. fixing the rod; 11. a spring; 12. a slider; 13. an arc movable splint; 14. an arc-shaped fixed splint; 15. pulling the handle; 16. a strip-shaped groove; 17. a bidirectional threaded rod; 18. a thread block; 19. a servo motor; 20. a first belt pulley; 21. a second belt reel; 22. a linkage belt; 23. a water tank; 24. a hollow slab; 25. a sprinkler head; 26. a water pump; 27. a water pumping pipe; 28. a flow guide pipe; 29. a telescopic cylinder; 30. a connector tile; 31. a hydraulic telescopic rod; 32. a diversion hose; 33. a back lapping plate; 34. mounting holes; 35. an exhaust fan; 36. filtering the mesh bag; 37. and (5) supporting legs.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

Referring to fig. 1-6, the present invention provides the following technical solutions: a pipeline cutting device for bathroom hardware comprises a cutting table 1, a vertical fixing frame 2, a top frame 3 and a hydraulic cylinder 4, wherein the output end of the hydraulic cylinder 4 is fixedly connected with a connecting piece 5, the periphery of the connecting piece 5 is fixedly provided with a driving motor 6, the inside of the connecting piece 5 is rotatably connected with a cutting disc 7 through a rotating shaft, a vertical fixing plate 8 is arranged above the cutting table 1, one side of the vertical fixing plate 8 is provided with a clamping device, the upper end surface of the cutting table 1 is provided with a strip-shaped groove 16, the inside of the strip-shaped groove 16 is rotatably connected with a bidirectional threaded rod 17 through a bearing, the outer surface of the bidirectional threaded rod 17 is in threaded connection with a threaded block 18, the lower part of the cutting table 1 is fixedly connected with a servo motor 19, the output end of the servo motor 19 is fixedly connected with a first belt disc 20, one end of the bidirectional threaded rod 17 is fixedly connected with a second belt disc 21, the outer surfaces of the first belt pulley 20 and the second belt pulley 21 are wound with a linkage belt 22, the other side of the vertical fixing plate 8 is provided with a cooling mechanism, and the surface of the vertical fixing frame 2 is provided with a dust removal mechanism.

In this embodiment, wherein, the screw direction through with two-way threaded rod 17 surface uses segmentation in oneself to carry out reverse design as the limit to let two screw blocks 18 that can be better on the same two-way threaded rod 17 of the rotatory in-process of two-way threaded rod 17 produce relative or opposite movement, and then reach the interval between two solid boards 8 of adjusting immediately.

Specifically, the clamping device includes arc movable splint 13 and arc solid fixed splint 14, the installation groove 9 has been seted up to a side surface of founding solid board 8, the inside fixedly connected with dead lever 10 of installation groove 9, the surface cover of dead lever 10 is equipped with spring 11, the surface sliding connection of dead lever 10 has sliding block 12, the top fixedly connected with pulling handle 15 of arc movable splint 13.

In this embodiment, wherein, through setting up spring 11 and sliding block 12 for can reset under the bounce-back effort of spring 11 after the atress is not carried out to arc movable clamp 13, the clamping power of later stage also can be great moreover.

Specifically, cooling mechanism includes water tank 23, hollow slab 24 and sprinkler head 25, the top fixedly connected with water pump 26 of water tank 23, fixedly connected with drinking-water pipe 27 and honeycomb duct 28 respectively are distinguished at the both ends of water pump 26, a side surface of hollow slab 24 is fixedly connected with telescopic tube 29 and hydraulic telescoping rod 31 respectively, the external fixed surface of telescopic tube 29 is connected with linkage plate 30, hydraulic telescoping rod 31's output and linkage plate 30's fixed surface are connected, the top fixedly connected with water conservancy diversion hose 32 of hollow slab 24.

In this embodiment, if the distance between the sprinkler head 25 and the cutting disk 7 is too large, the hydraulic telescopic rod 31 can be activated, and the hydraulic telescopic rod 31 pushes the connection plate 30 to move, so as to cooperate with the telescopic cylinder 29 to adjust the distance between the sprinkler head 25 and the cutting disk 7.

Specifically, dust removal mechanism is including fixing the back attachment strap 33 on founding solid frame 2 surface, mounting hole 34 has been seted up on the surface of back attachment strap 33, the inside fixed mounting of mounting hole 34 has exhaust fan 35, the position that the surface of back attachment strap 33 just seted up mounting hole 34 is provided with filter screen bag 36, the below fixedly connected with supporting leg 37 of cutting bed 1.

Specifically, one end of the diversion hose 32 is fixedly connected with the upper part of the sprinkler head 25, one end of the diversion pipe 28 is communicated with the hollow plate 24, and one end of the pumping pipe 27 is communicated with the water tank 23.

Specifically, the hollow plate 24 is fixedly connected above the vertical fixing plate 8, the water tank 23 is fixedly connected on one side surface of the vertical fixing plate 8, and the spray head 25 is fixedly connected at one end of the telescopic cylinder 29.

Specifically, arc fixed splint 14 fixed connection is on a side surface of founding solid board 8, the surface and the arc movable splint 13 fixed connection of sliding block 12, the one end of spring 11 and the interior roof fixed connection of resettlement groove 9, the other end of spring 11 and the upper end fixed surface of sliding block 12 are connected.

Specifically, driving motor 6's output and the pivot one end fixed connection of connecting cutting dish 7, found solid 2 fixed connection in the top of cutting bed 1, roof-rack 3 fixed connection is between two solid 2, 4 fixed connection of pneumatic cylinder are in the top of roof-rack 3.

Specifically, the operation mode of the pipeline cutting equipment for the bathroom hardware comprises the following steps:

s1, firstly, starting the servo motor 19 to enable the servo motor 19 to drive the first belt pulley 20 to rotate, then enabling the first belt pulley 20 to be matched with the linkage belt 22 to drive the second belt pulley 21 to rotate, enabling the second belt pulley 21 to drive the bidirectional threaded rod 17 to rotate, and enabling the bidirectional threaded rod 17 to drive the vertical fixing plates 8 to adjust the spacing;

s2, after the distance is matched with the length of the pipeline, the arc-shaped movable clamping plate 13 is pulled by pulling the handle 15, the pipeline is placed between the arc-shaped movable clamping plate 13 and the arc-shaped fixed clamping plate 14 at the moment, then the force for pulling the handle 15 is released, and the arc-shaped movable clamping plate 13 is reset at the moment, so that the pipeline is clamped;

s3, starting the hydraulic cylinder 4 and the driving motor 6, wherein the hydraulic cylinder 4 pushes the connecting piece 5 to gradually move downwards, and the driving motor 6 drives the cutting disc 7 to rotate at a high speed, so that the pipeline cutting treatment is achieved;

s4, synchronously starting the water pump 26 and the exhaust fan 35 during cutting, wherein the water pump 26 is matched with the water pumping pipe 27 and the flow guide pipe 28 to pump the water source in the water tank 23 into the hollow plate 24, then the water is guided by the flow guide hose 32 and finally sprayed onto the surface of the cutting disc 7 through the spray head 25, and after the water pump 35 is started, dust generated in the cutting process can be discharged, and in the discharging process, the dust enters the inside of the filter mesh bag 36 to be filtered, so that the dust generated in the cutting process is reduced.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a pipeline cutting equipment for bathroom hardware, includes cutting bed (1), founds solid frame (2), roof-rack (3) and pneumatic cylinder (4), the output fixedly connected with connecting piece (5) of pneumatic cylinder (4), the peripheral fixed mounting of connecting piece (5) has driving motor (6), the inside of connecting piece (5) is rotated through the pivot and is connected with cutting disc (7), the top of cutting bed (1) is provided with founds solid board (8), its characterized in that: the cutting machine is characterized in that one side of the vertical fixing plate (8) is provided with a clamping device, a strip-shaped groove (16) is formed in the upper end surface of the cutting table (1), the inside of the strip-shaped groove (16) is connected with a bidirectional threaded rod (17) in a rotating mode through a bearing, the outer surface of the bidirectional threaded rod (17) is connected with a threaded block (18) in a threaded mode, a servo motor (19) is fixedly connected to the lower portion of the cutting table (1), a first belt disc (20) is fixedly connected to the output end of the servo motor (19), a second belt disc (21) is fixedly connected to one end of the bidirectional threaded rod (17), a linkage belt (22) is wound on the outer surfaces of the first belt disc (20) and the second belt disc (21), a cooling mechanism is arranged on the other side of the vertical fixing plate (8), and a dust removal mechanism is arranged on the surface of the vertical fixing frame (2).

2. The pipe cutting apparatus for plumbing fixtures of claim 1, wherein: clamping device includes arc movable splint (13) and arc solid fixed splint (14), set up a groove (9) on one side surface of solid board (8) immediately, the inside fixedly connected with dead lever (10) of set groove (9), the surface cover of dead lever (10) is equipped with spring (11), the surface sliding connection of dead lever (10) has sliding block (12), top fixedly connected with pulling handle (15) of arc movable splint (13).

3. The pipe cutting apparatus for plumbing fixtures of claim 1, wherein: the cooling mechanism comprises a water tank (23), an hollow plate (24) and a spraying head (25), a water pump (26) is fixedly connected to the top of the water tank (23), two ends of the water pump (26) are respectively fixedly connected with a water pumping pipe (27) and a water guiding pipe (28), one side surface of the hollow plate (24) is respectively fixedly connected with a telescopic cylinder (29) and a hydraulic telescopic rod (31), the outer surface of the telescopic cylinder (29) is fixedly connected with a connecting plate (30), the output end of the hydraulic telescopic rod (31) is fixedly connected with the surface of the connecting plate (30), and a diversion hose (32) is fixedly connected to the top of the hollow plate (24).

4. The pipe cutting apparatus for plumbing fixtures of claim 1, wherein: dust removal mechanism is including fixing back attachment strap (33) on founding solid frame (2) surface, mounting hole (34) have been seted up on the surface of back attachment strap (33), the inside fixed mounting of mounting hole (34) has exhaust fan (35), the position that the surface of back attachment strap (33) just seted up mounting hole (34) is provided with filter screen bag (36), the below fixedly connected with supporting leg (37) of cutting bed (1).

5. The pipe cutting apparatus for plumbing fixtures of claim 3, wherein: one end of the diversion hose (32) is fixedly connected with the upper part of the sprinkler head (25), one end of the diversion pipe (28) is communicated with the hollow plate (24), and one end of the water pumping pipe (27) is communicated with the water tank (23).

6. The pipe cutting apparatus for plumbing fixtures of claim 3, wherein: the hollow plate (24) is fixedly connected above the vertical fixing plate (8), the water tank (23) is fixedly connected to one side surface of the vertical fixing plate (8), and the spraying head (25) is fixedly connected to one end of the telescopic cylinder (29).

7. The pipe cutting apparatus for plumbing fixtures of claim 2, wherein: arc fixed splint (14) fixed connection is on the side surface of founding solid board (8), the surface and the arc activity splint (13) fixed connection of sliding block (12), the one end of spring (11) and the interior roof fixed connection of resettlement groove (9), the other end of spring (11) and the upper end fixed surface connection of sliding block (12).

8. The pipe cutting apparatus for plumbing fixtures of claim 1, wherein: the output of driving motor (6) and the pivot one end fixed connection of connecting cutting dish (7), found solid frame (2) fixed connection in the top of cutting bed (1), roof-rack (3) fixed connection is found between solid frame (2) for two, pneumatic cylinder (4) fixed connection is in the top of roof-rack (3).

9. A way of operating a pipe cutting apparatus for sanitary ware according to any one of claims 1-8, comprising the steps of:

s1, firstly, starting a servo motor (19) to enable the servo motor (19) to drive a first belt pulley (20) to rotate, then enabling the first belt pulley (20) to be matched with a linkage belt (22) to drive a second belt pulley (21) to rotate, enabling the second belt pulley (21) to drive a bidirectional threaded rod (17) to rotate at the moment, and enabling the bidirectional threaded rod (17) to drive vertical fixing plates (8) to adjust the distance;

s2, after the distance is matched with the length of the pipeline, pulling the arc-shaped movable clamping plate (13) by pulling the handle (15), then placing the pipeline between the arc-shaped movable clamping plate (13) and the arc-shaped fixed clamping plate (14), then loosening the force for pulling the handle (15), and then resetting the arc-shaped movable clamping plate (13) so as to clamp the pipeline;

s3, starting a hydraulic cylinder (4) and a driving motor (6), wherein the hydraulic cylinder (4) pushes the connecting piece (5) to gradually move downwards, and the driving motor (6) drives the cutting disc (7) to rotate at a high speed, so that the pipeline is cut;

s4, a water pump (26) and an exhaust fan (35) are synchronously started during cutting, the water pump (26) can be matched with a water pumping pipe (27) and a flow guide pipe (28) to pump water in a water tank (23) into the hollow plate (24), then the water is guided through a flow guide hose (32) and finally sprayed to the surface of a cutting disc (7) through a spraying head (25), after the cutting disc is started, dust generated in the cutting process can be discharged, and in the discharging process, the dust enters the inside of a filter mesh bag (36) to be filtered, so that the dust generated in the cutting process is reduced.