CN114011469B - Catalyst composition for ethylene oligomerization - Google Patents

Catalyst composition for ethylene oligomerization Download PDF

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CN114011469B
CN114011469B CN202111418435.4A CN202111418435A CN114011469B CN 114011469 B CN114011469 B CN 114011469B CN 202111418435 A CN202111418435 A CN 202111418435A CN 114011469 B CN114011469 B CN 114011469B
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ethylene
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catalyst composition
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CN114011469A (en
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刘惠
苗素贞
罗清红
薛丽丽
徐人威
武大庆
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Sinochem Quanzhou Petrochemical Co Ltd
Sinochem Quanzhou Energy Technology Co Ltd
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Sinochem Quanzhou Energy Technology Co Ltd
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
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    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/02Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
    • C07C2/04Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
    • C07C2/06Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
    • C07C2/08Catalytic processes
    • C07C2/14Catalytic processes with inorganic acids; with salts or anhydrides of acids
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    • C07C2/04Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
    • C07C2/06Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
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    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/20Olefin oligomerisation or telomerisation
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
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    • C07C2531/22Organic complexes
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Abstract

The invention provides a catalyst composition for ethylene oligomerization, which comprises ligand compound benzhydryl (cyclopentadienyl) (9-fluorenyl) zirconium dichloride, transition metal compound and alkyl aluminum cocatalyst. The metal organic ligand benzhydryl (cyclopentadiene) (9-fluorenyl) zirconium dichloride is used as a ligand of an ethylene tetramerization catalyst, can effectively form a bimetallic center in the catalytic process, improves the selectivity of 1-octene, and can effectively inhibit the generation of polyethylene byproducts.

Description

Catalyst composition for ethylene oligomerization
Technical Field
The invention belongs to the field of ethylene oligomerization preparation, and particularly relates to a metal organic compound ligand and application thereof in ethylene oligomerization.
Background
In recent years, with the wide use of Linear Low Density Polyethylene (LLDPE) and High Density Polyethylene (HDPE), the consumption of linear alpha-olefin (LAO) monomers such as 1-hexene and 1-octene for synthesizing LLDPE and HDPE has also increased greatly, wherein the LLDPE needs to be added with 1-hexene or 1-octene to reach 8% -10%, and the HDPE needs to be added with alpha-olefin of about 2%. Furthermore, the alpha-olefin content in polyolefin elastomers (POE) needs to be up to 30%. Although POE is not yet industrialized in China at present, few enterprises report pilot-scale results at present, and industrialization is expected to be realized in the near future. It is predicted that the total alpha-olefin demand in 2023 China will reach 120 ten thousand tons/year, while the current supply of 7.5 ten thousand tons/year 1-hexene in China can not meet the market demand far, which will seriously affect the updating iteration of polyethylene products. Meanwhile, with the development of the automobile industry and precision machining machinery, the demand for high-end lubricating oil is greatly increased, wherein synthetic lubricating oil base oil (PAO) produced by using 1-decene oligomerization has an ultrahigh viscosity temperature index, and the PAO becomes the product with the most market value, and the demand for 1-decene in the market is continuously increased.
However, the 1-octene used in the industry today is still mainly prepared by non-selective oligomerization of ethylene, and the alpha-olefins produced by such processes are C 4 -C 20 The product is in accordance with Schulz-Flory distribution, so that pure 1-octene can be obtained by continuous rectification at the end of the process, and a large amount of energy is consumed. Ethylene selective oligomerization is a process for preparing alpha olefin contrary to non-selective oligomerization, and the process selectively generates one to two alpha olefins, and at present, the dimerization of ethylene to prepare 1-butene and the trimerization to prepare 1-hexene are all industrialized by the key technology in China. However, the technology for preparing 1-octene by ethylene tetramerization only announces that the first ethylene tetramerization device for producing 1-octene is built in Lake Charles in Louisiana in U.S.A. in Sasol in 2014, the production scale is 10 ten thousand tons/year 1-octene (8 ten thousand tons/year) and 1-hexene (2 ten thousand tons/year), the running condition of a factory is not reported in detail, industrialization has not been realized so far in China, and a key technology is not realized yetStill being mastered abroad.
At present, the development of ethylene selective tetramerization catalyst is based on a chromium/PNP ligand catalytic system with high activity and high selectivity. From the disclosure of the patent, sasol corporation, shell corporation, middle petrochemicals, middle petroleum, micheles, universities of Tianjin technology, etc., and the universities of universities, etc., are representative of the patents disclosed in the selective tetramerization of ethylene. For example, patent nos. PTCZA200300187, PTCZA200300188, PCTZA2003000186 and PCTZA2003000185 from Sasol are all catalysts of Cr/PNP/alkylaluminoxane system, and the 1-octene selectivity is about 70%. PCT/EP2006061425 by SHELL corporation uses two ligands with 1-octene selectivity up to 69.4%. Domestic scientific institutions also make a great deal of contribution in ethylene tetramerization, wherein patents CN108097322A, CN108607612A, CN108607613A, CN109174190A, CN109174191A, CN109331878A, CN110449186A, WO2019113748A1 and CN106582851B, CN105289742B, CN110368994A published by Tianjin technology university are all catalysts for protecting different types, and the 1-octene selectivity can reach 75 percent at most. Researches on the selective tetramerization of ethylene on the petrochemical industry are quite well established, and CN102040624B, CN102451758B, CN102451759B and the like relate to a synthesis method of ligands for ethylene trimerization or tetramerization catalysts, wherein the selectivity of 1-octene is 60% -75%. Related patents such as CN 108686706A, CN 100443178C and CN 101450326B are also researched and filed on the aspect of ethylene oligomerization, and are all catalysts for protecting ethylene selective oligomerization, wherein the selectivity of 1-octene can be more than 70%.
According to a number of published patents or reports, the prior art still has the problem of high levels of by-product polyolefin, resulting in ethylene tetramerization that is difficult to achieve continuous production. From the above analysis, it is known that the key to the technology of preparing 1-octene by ethylene tetramerization is to select a proper ligand to provide proper electron donating ability and space configuration, thereby facilitating the synthesis of 1-octene. However, the current mainstream technology is to use PNP (bis (diarylphosphino) -amine) or similar derivatives disclosed by SASOL company as ligand (US 7511183) to form ethylene tetramerization catalyst system with organochromium and MAO. The present invention aims to obtain ethylene selective oligomerization properties superior to PNP by synthesizing novel ligands.
Disclosure of Invention
In order to solve the technical problems, the invention provides an application of a metal organic compound of benzhydryl (cyclopentadiene) (9-fluorenyl) zirconium dichloride in ethylene tetramerization, and the metal organic ligand disclosed by the invention is used as a ligand of an ethylene tetramerization catalyst, can effectively form a bimetallic center in a catalytic process to improve the selectivity of 1-octene, and can effectively inhibit the generation of polyethylene byproducts. The catalyst has the advantages of high catalyst activity, high selectivity of 1-octene in the product, less polyethylene byproducts and the like when catalyzing ethylene oligomerization.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a catalyst composition for oligomerization of ethylene, comprising a ligand compound represented by formula (I), a transition metal compound and an alkyl aluminum cocatalyst, the ligand compound having the structure shown below:
the alkyl aluminum cocatalyst is one of methylaluminoxane, modified methylaluminoxane, triethylaluminum, trimethylaluminum and triisobutylaluminum; the transition metal compound is selected from at least one of chromium compounds, molybdenum compounds, iron compounds, titanium compounds, zirconium compounds, and nickel compounds.
Further, the preparation method of the ligand compound comprises the following steps:
step one: the white compound ligand is prepared by the salt elimination reaction of fluorenyl lithium salt and cyclopentadiene phosphine compound;
step two: under the action of butyl lithium, extracting hydrogen on cyclopentadiene in the white compound ligand to obtain a metal lithium compound of the ligand, and then carrying out a salt elimination reaction with zirconium tetrachloride to finally obtain a target product ligand compound.
Further, the preparation method of the ligand compound specifically comprises the following steps:
step one: fluorene and THF were added to the reaction vessel, then an ether solution of methyllithium in equimolar amount to fluorene was added at room temperature for 30 minutes, the resulting dark red solution was stirred for several hours until complete gas evolution ceased, then 6, 6-diphenylfulvene dissolved in THF was added dropwise thereto, the resulting red THF solution was stirred overnight, then saturated aqueous ammonium chloride solution was added for treatment and stirring for 10 minutes, the organic layer was extracted several times with ether, the combined organic phases were dried over magnesium sulfate, the ether was removed and the solid recrystallized from methanol/chloroform solvent mixture to give a white compound ligand;
step two: adding anhydrous pentane and the white compound ligand prepared in the step one into a reaction vessel, and then adding ZrCl with the same molar quantity as the white compound ligand 4 The powder was stirred for 6 hours, after the reaction was completed, the pentane solvent was removed, the remaining red solid was extracted with dichloromethane to remove lithium chloride, and the extract was cooled to-20 ℃ to give the final product ligand compound.
Further, the transition metal compound is at least one of chromium acetylacetonate, chromium isooctanoate, and chromium tri (tetrahydrofuran) trichloride (CAS number: 10170-68-0).
Further, the molar ratio of the transition metal compound, the ligand compound and the aluminum alkyl cocatalyst is 1:0.1-10:100-1000.
Application: the catalyst composition is used for ethylene trimerization and/or tetramerization in an aliphatic or aromatic hydrocarbon solvent.
Further, the solvent is n-hexane, cyclohexane, n-heptane or toluene, preferably cyclohexane.
Further, in the ethylene trimerization and/or tetramerization reaction, the reaction temperature is 0-200 ℃, the ethylene pressure is 0.1-20.0MPa, and the reaction time is 0.5-4 h. Preferably, the reaction temperature is 30-100 ℃ and the ethylene pressure is 0.5-6.0MPa.
The application of the catalyst composition in ethylene oligomerization, the specific method comprises the following steps:
(1) The reactor body and the lining are placed in an oven 120 before the reaction o C oven dried overnight and connected to evaluationThe system is sealed and heated to 100 under the condition of vacuum pumping o C is kept at the constant temperature for 1h (the tail gas valve is closed) to remove residual water, oxygen and oxygen-containing impurities. Then the temperature is set as the reaction temperature, so that the reaction temperature is naturally reduced, nitrogen is filled, and then the vacuum pumping is carried out for three times, so that the air is ensured to be replaced completely. Then pumping nitrogen by a vacuum pump, filling with ethylene, repeating for three times, and ensuring that the kettle body is full of ethylene.
(2) Opening an exhaust valve, sequentially injecting a dehydrated and deoxidized solvent and a certain amount of cocatalyst by using an injector under the stirring condition, injecting a transition metal compound and a ligand by using the injector after the temperature is stabilized to the reaction temperature, closing the exhaust valve, adjusting a pressure reducing valve, starting timing after the pressure is increased to a preset pressure value, recording data of a mass flowmeter, adding an aluminum alkyl auxiliary agent, closing ethylene gas after a certain period of reaction, recording data of the mass flowmeter, stopping the reaction, closing an air inlet valve, removing a reaction kettle body, and soaking in an ice water bath to cool the reaction kettle to 10 o And C or less.
(3) And after the reaction kettle is opened, weighing the total weight of liquid and solid as soon as possible, filling a proper amount of quartz cotton into a syringe, taking 1-2 ml of liquid sample, filtering, transferring to a sample bottle, and analyzing the components and the proportion of the product by GC-MS. Filtering the rest sample, weighing filter paper in advance, recording the mass, scraping the polymer on a stirring paddle by a spoon, cleaning the polymer in a beaker by using a solvent, and placing all the polymer in a vacuum oven for 60 percent o C, drying overnight, weighing respectively, and calculating to obtain pure quality. The liquid product composition can be calibrated by MS. The individual component selectivities can be calculated by combining the total liquid and solid weights, the solid mass and GC results, and the catalyst activities can be calculated by combining the catalyst usage amounts.
The invention has the advantages that:
(1) The catalyst system is formed by using benzhydryl (cyclopentadiene) (9-fluorenyl) zirconium dichloride as a ligand of a tetramerization catalyst and a metal center for the first time for ethylene selective oligomerization;
(2) The selectivity of 1-octene in the product is high;
(3) The polyethylene content in the product is very low.
(4) The metal organic ligand disclosed by the invention is used as a ligand of an ethylene tetramerization catalyst, can effectively form a bimetallic center in the catalytic process to improve the selectivity of 1-octene, and can effectively inhibit the generation of polyethylene byproducts.
(5) The ligand of the tetramerization catalyst is diphenylmethylene (cyclopentadiene) (9-fluorenyl) zirconium dichloride, which can improve the selectivity of 1-octene and reduce the action principle of polyethylene byproduct generation:the ligand contains a rigid group fluorenyl, so that the selectivity in polymerization can be improved; />The conjugation degree of the ligand is high, and the activity of the central metal can be reduced, so that the chain transfer of the catalyst can be effectively controlled, and the generation of polymers is reduced; />The ligand has moderate size, and can stabilize the formation of transition state eight-membered ring, thereby generating 1-octene directionally.
Drawings
FIG. 1 is a nuclear magnetic spectrum of the ligand compound benzhydryl (cyclopentadienyl) (9-fluorenyl) zirconium dichloride.
Detailed Description
The following examples are provided to illustrate the above features and advantages of the present invention. The method of the invention is a conventional method in the art unless specifically stated otherwise.
Example 1 preparation of benzhydryl (cyclopentadiene) (9-fluorenyl) zirconium dichloride:
synthetic route for white compound ligand
1) To a round bottom flask equipped with side arms, addition funnel and magnetic stirring bar was added 2.5 g (0.015 mol) fluorene and 50 ml THF. An equimolar amount of methyllithium in diethyl ether (1.4, M) was added over 30 minutes at room temperature. The resulting dark red solution was stirred for several hours until the evolution of gas was completely stopped. Then 3.4 g (0.015 mol) of 6, 6-diphenylfulvene dissolved in 100 mL of THF was added dropwise thereto, and the resulting red THF solution was stirred overnight, followed by treatment with 30 mL of saturated aqueous ammonium chloride solution and stirring for 10 minutes. The organic layer was extracted several times with 50 ml of diethyl ether and the combined organic phases were dried over magnesium sulfate. After removal of the ether and recrystallisation of the solid from a methanol/chloroform solvent mixture, 3.2. 3.2 g (54.5%) of the white compound ligand was obtained.
Synthetic route of metal organic catalyst
2) 200 ml of anhydrous pentane and 1.0 g (0.0025 mol) of the above white compound ligand were charged into a 250 mL three neck round bottom flask equipped with a magnetic stirring bar, and then ZrCl was added to the suspension of the above anhydrous pentane in an amount equimolar to the white compound ligand 4 The powder and mixture were stirred at ambient temperature for 6 hours. After completion of the reaction, the slurry turned red in color, the pentane solvent was removed, the remaining red solid was extracted with methylene chloride to remove lithium chloride, and the extract was cooled to-20 ℃ to give the final product ligand compound benzhydrylene (cyclopentadienyl) (9-fluorenyl) zirconium dichloride 1.3. 1.3 g in 92.8% yield.
The nuclear magnetic spectrum is shown in the attached figure 1.
Application examples and comparative examples:
ethylene oligomerization was carried out in a 300 mL autoclave. The reaction kettle body is put into an oven 120 before the reaction o C, drying overnight, connecting to an evaluation system, sealing, and heating to 100 under the condition of vacuum pumping o C constant temperature 1h (off-gas valve closed) to remove residual water, oxygen and oxygen-containing impurities. Then the temperature is set as the reaction temperature, so that the reaction temperature is naturally reduced, nitrogen is filled, and then the vacuum pumping is carried out for three times, thereby ensuring the airHas been replaced clean. Then pumping nitrogen by a vacuum pump, filling with ethylene, repeating for three times, and ensuring that the kettle body is full of ethylene. The off-gas valve was opened and 90 mL cyclohexane solvent, an amount of methylaluminoxane (methylaluminoxane is a toluene solution of 1.5 mol/L) and an amount of ligand compound solution were sequentially injected using an injector under stirring, and after the temperature had stabilized to the set temperature, the transition metal compound solution was injected into the reaction vessel, followed by washing the injector with 10 mL cyclohexane to ensure that all the catalyst components had been injected into the reactor. After stirring for 3-5 min, closing an exhaust valve, regulating a pressure reducing valve, starting timing after the pressure rises to a set pressure, closing ethylene gas after reacting for a certain time, recording data of a mass flowmeter, stopping the reaction, closing an air inlet valve, removing a reaction kettle body, and soaking in an ice water bath to cool the reaction kettle to 10 o And C or less. And after the reaction kettle is opened, weighing the total weight of liquid and solid as soon as possible, filling a proper amount of quartz cotton into a syringe, taking 1-2 ml of liquid sample, filtering, transferring to a sample bottle, and placing on a GC-MS to analyze the components and the proportion of the product. Filtering the rest sample, weighing filter paper in advance, recording the mass, scraping the polymer on a stirring paddle by a spoon, cleaning the polymer in a beaker by using a solvent, and placing all the polymer in a vacuum oven for 60 percent o C, drying overnight, weighing respectively, and calculating to obtain pure quality. The liquid product composition can be calibrated by MS. The individual component selectivities can be calculated by combining the total liquid and solid weights, the solid mass and GC results, and the catalyst activities can be calculated by combining the catalyst usage amounts. The reaction conditions related to examples 1 to 4 and comparative example 1 are summarized in Table 1.
Table 1 example reaction conditions summary table
TABLE 2 catalyst systems of examples 1-4 and comparative example 1 of the present invention for ethylene oligomerization activity and product distribution
Note that: application examples 1-4 the catalyst systems corresponding to examples 1-4, respectively, were used for ethylene oligomerization.
From the results of the analysis in combination with tables 1 and 2, it is clear that the catalyst composition of the present invention is used in ethylene trimerization and/or tetramerization reaction, the catalyst activity is obviously higher than that of the conventional catalyst, the 1-octene selectivity is equivalent to that of the conventional catalyst, and in addition, the polymer content is obviously reduced, which is favorable for long-period operation of ethylene oligomerization reaction and hopefully realizes continuous operation of ethylene trimerization and/or tetramerization reaction.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (5)

1. A catalyst composition for oligomerization of ethylene, the catalyst composition comprising a ligand compound of formula (I), a transition metal compound and an alkyl aluminum cocatalyst, the ligand compound having the structure shown below:(1)
The alkyl aluminum cocatalyst is one of methylaluminoxane, modified methylaluminoxane, triethylaluminum, trimethylaluminum and triisobutylaluminum;
the transition metal compound is at least one of chromium acetylacetonate, chromium isooctanoate and chromium tri (tetrahydrofuran) trichloride;
the molar ratio of the transition metal compound to the ligand compound to the aluminum alkyl cocatalyst is 1:0.1-10:100-1000;
the preparation method of the ligand compound specifically comprises the following steps:
step one: fluorene and THF were added to the reaction vessel, then an ether solution of methyllithium in equimolar amount to fluorene was added at room temperature for 30 minutes, the resulting dark red solution was stirred for several hours until complete cessation of gas evolution, then 6, 6-diphenylfulvene in THF was added to the reaction vessel, the resulting red THF solution was stirred overnight, then saturated aqueous ammonium chloride solution was added and stirred for 10 minutes, the organic layer was extracted several times with ether, the combined organic phases were dried over magnesium sulfate, the ether was removed and the solid recrystallized from methanol/chloroform solvent mixture to give a white compound ligand;
step two: adding anhydrous pentane and the white compound ligand prepared in the step one into a reaction vessel, and then adding ZrCl with the same molar quantity as the white compound ligand 4 The powder was stirred for 6 hours, after the reaction was completed, the pentane solvent was removed, the remaining red solid was extracted with dichloromethane to remove lithium chloride, and the extract was cooled to-20 ℃ to give the final product ligand compound.
2. Use of a catalyst composition according to claim 1, characterized in that the catalyst composition is used for ethylene trimerisation and/or tetramerisation in an aliphatic or aromatic hydrocarbon solvent.
3. Use according to claim 2, characterized in that the solvent is n-hexane, cyclohexane, n-heptane or toluene.
4. The use according to claim 2, wherein in the trimerization and/or tetramerization reaction of ethylene, the reaction temperature is 0-200 ℃, the ethylene pressure is 0.1-20.0MPa, and the reaction time is 0.5-4 h.
5. The process according to claim 4, wherein the ethylene trimerization and/or tetramerization is carried out at a temperature of 30 to 100℃and an ethylene pressure of 0.5 to 6.0MPa.
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