Disclosure of Invention
The invention aims to solve the problems and provide the glue deposition liquid-slag separation method which can effectively deposit glue and effectively reduce the production cost of enterprises.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a glue deposition liquid-slag separation method comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into a stirring barrel;
step two: adding a pretreatment agent into a stirring barrel, starting stirring, and mixing for 5-10min;
step three: adding a treating agent into the stirring barrel under stirring, heating to 50-70 ℃, and stirring for 20-40min to obtain a treated mixture;
step four: transferring the treated mixture obtained in the third step into separating equipment for solid-liquid separation, wherein the solid substance obtained by separation is solid waste formed after glue deposition, and performing hazardous waste treatment.
In the glue deposition liquid-slag separation method, the pretreatment agent comprises 6-10 parts by weight of sulfated castor oil, 2-4 parts by weight of ethanol and 0.1-0.5 part by weight of sodium chloride.
In the above glue deposition liquid-residue separation method, the pretreatment agent comprises 8 parts by mass of sulfated castor oil, 3 parts by mass of ethanol and 0.3 part by mass of sodium chloride.
In the above-mentioned glue deposition liquid-slag separation method, the step two further includes a step of preheating the mixed liquid to be separated before adding the pretreatment agent, and the preheating temperature is 40-50 ℃.
In the above-mentioned glue deposition liquid-slag separation method, the treating agent comprises polyaluminium chloride, demulsifier, polyacrylamide, sodium hydroxide and barium nitrate.
In the glue deposition liquid-slag separation method, the treating agent comprises, by mass, 10-20 parts of polyaluminium chloride, 50-70 parts of demulsifier, 0.5-2 parts of polyacrylamide, 10-20 parts of sodium hydroxide and 5-15 parts of barium nitrate.
In the glue deposition liquid-slag separation method, the treating agent comprises, by mass, 15 parts of polyaluminium chloride, 60 parts of demulsifier, 1 part of polyacrylamide, 15 parts of sodium hydroxide and 10 parts of barium nitrate.
In the above-mentioned glue deposit liquid sediment separation method, the agitator includes the staving that inside has the stirring space, the staving has the heating jacket outward, and the staving upper end has the feed inlet, and the lower extreme has the discharge gate, feed inlet and discharge gate all are linked together with the stirring space, and agitator motor is fixed to be set up on the top of staving, and puddler one end drive is connected on agitator motor, and the other end extends to in the stirring space, the staving side still is equipped with the sample connection that is linked together with the stirring space, and the stop valve sets up on the sample connection and switches the sample connection and be in open state or closed state.
In the above-mentioned glue deposit liquid-slag separation method, the splitter includes the casing, be equipped with the rotatory separation bucket that is used for solid-liquid separation in the casing, be equipped with the separation cavity in the rotatory separation bucket, fixed connection is connected with rotatory separation bucket drive on the casing, and feeding pipeline fixed connection is on the casing and one end extend in the rotatory separation bucket and be linked together with the separation cavity, still include and scrape the wall subassembly, scrape wall subassembly one end and fix on the casing, the other end extends the laminating on rotatory separation bucket's inside wall.
In the above-mentioned glue deposit liquid sediment separation method, scrape the wall subassembly and include the fixed wall motor that scrapes that sets up at the casing top, rotatory separation bucket rotates sealing connection with the wall motor outer wall that scrapes, and the output shaft one end of scraping the wall motor extends to in the separation cavity and fixedly connected with scraper blade, the one end that the scraper blade kept away from the output shaft extends to laminate to rotatory separation bucket on the inside wall, and starts driving motor and scrape the wall motor and can make the relative displacement take place between scraper blade and the rotatory separation bucket's the inside wall.
Compared with the prior art, the invention has the advantages that:
1. according to the invention, after pretreatment is carried out by using the pretreatment agent, the treatment agent is added to promote the glue to solidify and deposit, the treatment method is simple, enterprises producing the glue mixture can treat the glue mixture by themselves by using the method, and the glue mixture does not need to be treated by a special environment-friendly treatment unit, so that the production cost of the enterprises is effectively reduced.
2. The invention also carries out preheating treatment before adding the pretreatment agent, thereby further improving the deposition effect.
3. The separating device provided by the invention further comprises a scraping wall component, so that solid matters attached to the inner wall of the rotary separating barrel can be scraped off in time in the separating process, and the separating efficiency is effectively improved.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description.
Example 1
The embodiment provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 40 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 5min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 50 ℃, and stirring for 20min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 6 parts by weight of sulfated castor oil, 4 parts by weight of ethanol and 0.5 part by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 10 parts by weight of polyaluminium chloride, 70 parts by weight of demulsifier, 2 parts by weight of polyacrylamide, 20 parts by weight of sodium hydroxide and 15 parts by weight of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
Referring to fig. 1 and 2, the stirring tank 100 includes a tank body 102 having a stirring space 101 therein, a heating jacket 103 is disposed outside the tank body 102, a feed inlet 104 is disposed at an upper end of the tank body 102, a discharge outlet 105 is disposed at a lower end of the tank body, both the feed inlet 104 and the discharge outlet 105 are connected with the stirring space 101, a stirring motor 106 is fixedly disposed at a top end of the tank body 102, one end of a stirring rod 107 is connected to the stirring motor 106 in a driving manner, the other end of the stirring rod extends into the stirring space 101, a sampling port 108 communicated with the stirring space 101 is further disposed at a side surface of the tank body 102, and a stop valve 109 is disposed on the sampling port 108 and switches the sampling port 108 to be in an open state or a closed state.
When the device is used, the mixed liquid to be separated mixed with glue enters the barrel body 102 through the feed inlet 104, the heating jacket 103 can heat the mixed liquid to be separated in the barrel body 102, the stirring motor 106 is started to drive the stirring rod 107 to rotate after the pretreatment agent is added so as to realize uniform mixing, the treatment agent is added in a stirring state, and the observation can be carried out through the sampling port 108 in the treatment process. After the treatment is completed, the treated mixture is discharged through a shut-off valve 109.
As shown in fig. 1 and fig. 3, the separation apparatus 200 includes a housing 201, a rotary separation barrel 202 for solid-liquid separation is disposed in the housing 201, a separation cavity 203 is disposed in the rotary separation barrel 202, a driving motor 204 fixedly connected to the housing 201 is in driving connection with the rotary separation barrel 202, a feeding pipe 205 is fixedly connected to the housing 201, one end of the feeding pipe extends into the rotary separation barrel 202 and is in communication with the separation cavity 203, and a scraping component 206 is further included, one end of the scraping component 206 is fixed to the housing 201, and the other end of the scraping component extends and is attached to an inner side wall of the rotary separation barrel 202.
Specifically, the scraping assembly 206 includes a scraping motor 207 fixedly disposed at the top of the housing 201, the rotary separation barrel 202 is rotationally and sealingly connected to the outer wall of the scraping motor 207, one end of an output shaft 208 of the scraping motor 207 extends into the separation cavity 203 and is fixedly connected with a scraping plate 209, one end of the scraping plate 209 far away from the output shaft 208 extends and is attached to the inner side wall of the rotary separation barrel 202, and the driving motor 204 and the scraping motor 207 are started to enable relative displacement between the scraping plate 209 and the inner side wall of the rotary separation barrel 202.
In use, the treated mixture enters the separation cavity 203 of the rotating separation barrel 202 through the feed conduit 205. The driving motor 204 is started to rotate the rotary separation barrel 202, the rotary separation barrel 202 adopts a structure similar to a rotary separation sieve or a centrifugal filter in the prior art, namely, small holes are formed in the side wall or filter cloth is attached to the side wall, so that liquid in the separation cavity 203 is discharged in the rotation process, solids are blocked by the side wall of the rotary separation barrel 202, but excessive accumulation of solids can cause a large number of separation holes to be blocked, and the separation efficiency is low. Therefore, a scraping component 206 is provided, the driving motor 204 and the scraping motor 207 are started to enable the scraping plate 209 and the inner side wall of the rotary separation barrel 202 to generate relative displacement, namely, the scraping plate 209 and the driving motor 204 have slight difference in driving rotation speed, so that the scraping plate 209 can continuously scrape solids on the side wall of the rotary separation barrel 202. Therefore, the separating device of the invention also comprises a scraping wall component, which can timely scrape off the solid matters attached to the inner wall of the rotary separating barrel in the separating process, thereby effectively improving the separating efficiency.
Example 2
The embodiment provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 50 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 10min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 70 ℃, and stirring for 40min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 10 parts by weight of sulfated castor oil, 2 parts by weight of ethanol and 0.1 part by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 20 parts by mass of polyaluminum chloride, 50 parts by mass of demulsifier, 0.5 part by mass of polyacrylamide, 10 parts by mass of sodium hydroxide and 5 parts by mass of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Example 3
The embodiment provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 45 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 8 parts by weight of sulfated castor oil, 3 parts by weight of ethanol and 0.3 part by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminum chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide, 15 parts by weight of sodium hydroxide and 10 parts by weight of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Comparative example 1
The comparative example provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 8 parts by weight of sulfated castor oil, 3 parts by weight of ethanol and 0.3 part by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminum chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide, 15 parts by weight of sodium hydroxide and 10 parts by weight of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Comparative example 2
The comparative example provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 60 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 8 parts by weight of sulfated castor oil, 3 parts by weight of ethanol and 0.3 part by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminum chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide, 15 parts by weight of sodium hydroxide and 10 parts by weight of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Comparative example 3
The comparative example provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 45 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 8 parts of sulfated castor oil and 3 parts of ethanol by mass, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminum chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide, 15 parts by weight of sodium hydroxide and 10 parts by weight of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Comparative example 4
The comparative example provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 45 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 8 parts by weight of sulfated castor oil, 3 parts by weight of ethanol and 3 parts by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminum chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide, 15 parts by weight of sodium hydroxide and 10 parts by weight of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Comparative example 5
The comparative example provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 45 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 0.3 part of sodium chloride by mass, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminum chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide, 15 parts by weight of sodium hydroxide and 10 parts by weight of barium nitrate, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Comparative example 6
The comparative example provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 45 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 8 parts by weight of sulfated castor oil, 3 parts by weight of ethanol and 0.3 part by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminium chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide and 15 parts by weight of sodium hydroxide, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Comparative example 6
The comparative example provides a glue deposition liquid-slag separation method, which comprises the following steps:
step one: introducing the mixed liquid to be separated mixed with the glue into the stirring barrel 100;
step two: preheating to 45 ℃, adding a pretreatment agent into the stirring barrel 100, starting stirring, and mixing for 8min;
step three: adding a treating agent into the stirring barrel 100 under stirring, heating to 60 ℃, and stirring for 30min to obtain a treated mixture;
step four: and (3) transferring the treated mixture obtained in the step (III) into a separation device (200) for solid-liquid separation, wherein the solid matters obtained by separation are solid wastes formed after glue deposition, and performing hazardous waste treatment.
Wherein the pretreatment agent comprises 8 parts by weight of sulfated castor oil, 3 parts by weight of ethanol and 0.3 part by weight of sodium chloride, and the addition amount of the pretreatment agent is 0.7% of the total mass of the mixed solution to be separated; the treating agent comprises 15 parts by weight of polyaluminium chloride, 60 parts by weight of demulsifier, 1 part by weight of polyacrylamide and 15 parts by weight of sodium hydroxide, and the adding amount of the treating agent is 1.3% of the total mass of the mixed solution to be separated.
The specific structures of the stirring tub 100 and the separating device 200 are the same as those of embodiment 1, and thus are not described in detail herein.
Application example 1
The same batch of mixed liquid to be separated mixed with glue is taken and divided into 7 parts in average, and the serial numbers are 1-7 of experimental groups.
The experimental group 1 was treated by the scheme described in example 3 to obtain a glue solid waste 1;
the experimental group 2 is treated by the scheme recorded in the comparative example 1 to obtain glue solid waste 2;
the experimental group 3 is treated by the scheme recorded in the comparative example 2 to obtain glue solid waste 3;
the experimental group 4 is treated by the scheme recorded in the comparative example 3 to obtain glue solid waste 4;
the experimental group 5 was treated by the scheme described in comparative example 4 to obtain glue solid waste 5;
the experimental group 6 is treated by the scheme recorded in the comparative example 5 to obtain glue solid waste 6;
the experimental group 7 was treated by the scheme described in comparative example 6 to obtain glue solid waste 7;
the solid glue wastes 1 to 7 were dried under the same conditions and then weighed, and the results are shown in the following table:
experimental group
|
Solid waste dry weight (kg)
|
Experiment group 1
|
12.4
|
Experiment group 2
|
10.6
|
Experiment group 3
|
11.7
|
Experiment group 4
|
9.6
|
Experiment group 5
|
7.5
|
Experiment group 6
|
8.2
|
Experiment group 7
|
9.8 |
Analysis of results: from the above table, it can be seen that the solid waste dry weight obtained in experiment group 1 is the most thorough for glue deposition by the method 1 provided by the invention, so that the expected purpose of the invention is achieved.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although the terms of the stirring vessel 100, stirring space 101, vessel 102, heating jacket 103, feed inlet 104, discharge outlet 105, stirring motor 106, stirring rod 107, sampling port 108, separating apparatus 200, housing 201, rotating separating vessel 202, separating cavity 203, driving motor 204, feed pipe 205, scraping wall assembly 206, scraping wall motor 207, output shaft 208, scraping plate 209, etc. are used more herein, the possibility of using other terms is not excluded. These terms are used merely for convenience in describing and explaining the nature of the invention; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present invention.