Disclosure of Invention
The technical problem to be solved by the invention is as follows: the button cell is provided aiming at the problems of low production efficiency and high cost of the existing button cell.
In order to solve the technical problem, an embodiment of the invention provides a button battery, which comprises a shell, a PCB and a soft package battery cell; the PCB cover is arranged at the opening of the shell to form an accommodating cavity at the inner sides of the PCB cover and the shell, and the soft package battery cell is accommodated in the accommodating cavity; a first tab and a second tab with different polarities are led out of the soft-packaged cell;
the PCB comprises a substrate, an inner copper foil layer positioned on one side of the substrate close to the soft-package battery cell and an outer copper foil layer positioned on one side of the substrate far away from the soft-package battery cell; an inner connecting sheet is formed on the inner copper foil layer, and an electrode sheet is formed on the outer copper foil layer;
the edge of the substrate is in insulated connection with the shell, and the electrode plate is connected with the through hole of the inner connecting plate;
the first tab is electrically connected with the shell, and the second tab is electrically connected with the inner connecting piece.
Optionally, a protection circuit is disposed on the inner copper foil layer.
Optionally, a protection circuit is disposed on the outer copper foil layer.
Optionally, the button battery further comprises an elastic connecting piece connected to one side of the substrate close to the soft package battery core, and one end of the elastic connecting piece, which is far away from the substrate, is fixedly connected to the casing; the elastic connecting piece is respectively connected with the electrode plate and the inner connecting piece in an insulating way.
Optionally, the inside wall of the casing is provided with an annular flange protruding inwards, the outside wall of the elastic connecting piece is provided with an annular groove recessed inwards, and the annular flange is clamped with the annular groove.
Optionally, the elastic connecting piece is provided with a first notch for avoiding the first tab and a second notch for avoiding the second tab.
Optionally, the soft packaging core comprises a soft packaging shell and a pole core, wherein the soft packaging shell comprises an inner shell wrapping the pole core and a folded edge sealing the inner shell; the first tab is led out from the pole core and penetrates out of the soft cladding shell from the folded edge, and the second tab is led out from the pole core and penetrates out of the soft cladding shell from the folded edge.
Optionally, the first tab is welded with the inner wall of the shell, and a first insulating layer is attached to the portion of the first tab, which is exposed out of the soft clad shell, except for the welding point;
and the second lug is welded with the inner connecting sheet, and a second insulating layer is attached to the part of the second lug, which is exposed out of the soft clad, except the welding point.
Optionally, a third insulating layer is attached to an inner side wall of the housing.
Optionally, a fourth insulating layer is attached to the outer side wall of the folded edge.
Compared with the prior art, the button cell provided by the embodiment of the invention has the advantages that the PCB is directly covered at the opening of the shell, the inner connecting sheet and the electrode sheet are respectively arranged on two end surfaces of the substrate and are connected through the through hole, the first tab is electrically connected with the shell, and the second tab is electrically connected with the inner connecting sheet, so that the PCB is in insulated connection with the shell, short circuit between the shell and the inner connecting sheet is avoided, and the button cell is conveniently and electrically connected with other elements; compared with a button battery additionally provided with an insulating layer, the size of the button battery is reduced, the energy density of the button battery is improved, the situation of short circuit caused by the fact that the insulating layer is punctured can be avoided, the use safety of the button battery is improved, the processing difficulty of the button battery is reduced, the overall structure is simple, the button battery is beneficial to production and assembly, mass production is easy, the production efficiency is improved, and the production cost is reduced.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the button battery provided by the embodiment of the invention includes a casing 1, a PCB 2 and a soft package battery core 3; the PCB 2 is covered at the opening of the shell 1 to form an accommodating cavity at the inner sides of the PCB and the shell, and the soft package battery cell 3 is accommodated in the accommodating cavity; the soft package battery core 3 is provided with a first tab 31 and a second tab 32 with different polarities;
the PCB 2 comprises a substrate 21, an inner copper foil layer positioned on one side of the substrate 21 close to the soft-package battery cell 3 and an outer copper foil layer positioned on one side of the substrate 21 far away from the soft-package battery cell 3; an inner connecting sheet 23 is formed on the inner copper foil layer, and an electrode sheet 22 is formed on the outer copper foil layer;
the edge of the substrate 21 is in insulated connection with the shell 1, and the electrode plate 22 is connected with the inner connecting plate 23 through a hole;
the first tab 31 is electrically connected to the case 1, and the second tab 32 is electrically connected to the interconnector plate 23.
Compared with the prior art, the button cell provided by the embodiment of the invention has the advantages that the PCB 2 is directly covered at the opening of the shell 1, the inner connecting sheet 23 and the electrode sheet 22 are respectively arranged on two end faces of the substrate 21, the first tab 31 is electrically connected with the shell 1, and the second tab 32 is electrically connected with the inner connecting sheet 23, so that the PCB 2 is in insulated connection with the shell 1, short circuit between the shell 1 and the inner connecting sheet 23 is avoided, and the button cell is conveniently electrically connected with other elements; compared with a button battery additionally provided with an insulating layer, the size of the button battery is reduced, the energy density of the button battery is improved, the situation of short circuit caused by the fact that the insulating layer is punctured can be avoided, the use safety of the button battery is improved, the processing difficulty of the button battery is also reduced, the overall structure is simple and compact, the button battery is beneficial to production and assembly, mass production is easy, the production efficiency is improved, and the production cost is reduced.
It should be noted that the case 1 is an electric conductor, and the case 1 is connected to the interconnector 23 and the electrode plate 22 in an insulated manner.
Specifically, a connection hole 211 is formed in the substrate 21, a conductive layer is formed on an inner wall of the connection hole 211, and the electrode sheet 22 and the interconnection sheet 23 are electrically connected through the conductive layer; simple structure need not to establish other structures in addition, and the processing and the installation of being convenient for have improved production efficiency.
In one embodiment, the inner copper foil layer is provided with a protection circuit; the protection circuit is directly arranged on the button cell, and when the button cell is in an abnormal state (such as overcharge, overdischarge, short circuit, overcurrent and the like), the protection circuit is disconnected to generate a circuit break, so that the button cell can be better protected, the use safety of the button cell is improved, and the service life of the button cell is prolonged.
Specifically, the inner copper foil layer is connected with circuit protection elements such as a positive temperature coefficient thermistor and the like, so that the structure is simple, and the processing and the installation are convenient.
In another embodiment, a protective circuit is provided on the outer copper foil layer; the protection circuit is directly arranged on the button cell, and when the button cell is in an abnormal state (such as overcharge, overdischarge, short circuit, overcurrent and the like), the protection circuit is disconnected to generate a circuit break, so that the button cell can be better protected, the use safety of the button cell is improved, and the service life of the button cell is prolonged.
Specifically, the external copper foil layer is connected with circuit protection elements such as a positive temperature coefficient thermistor and the like, so that the structure is simple, and the processing and the installation are convenient.
In one embodiment, as shown in fig. 2, the center lines of electrode sheet 22, substrate 21, and interconnect sheet 23 are located on the same axis; the connection hole 211 is located at the center of the substrate 21; the shell 1 is prevented from being in contact with the inner connecting sheet 23 or the electrode sheet 22, so that the shell is electrically connected, and the shell is simple in structure and convenient to process and mount.
In an embodiment, as shown in fig. 3, the button battery further includes an elastic connector 4 connected to one side of the substrate 21 close to the flexible package core 3, and one end of the elastic connector 4 away from the substrate 21 is fixedly connected to the casing 1; the elastic connecting piece 4 is respectively connected with the electrode plate 22 and the inner connecting plate 23 in an insulating way; simple structure improves the convenience and the steadiness that PCB board 2 and casing 1 are connected.
Specifically, as shown in fig. 5, a mounting groove 212 is further formed in one side of the substrate 21 close to the soft packing core 3, and the elastic connecting member 4 is fixed in the mounting groove 212; the stability of the connection between the elastic connecting piece 4 and the base plate 21 is improved, the compactness of the overall structure of the button cell is improved, the size of the button cell is prevented from being excessively increased, the structure is simple, and the button cell is convenient to mount.
Specifically, the elastic connecting member 4 may be fixed on the substrate 21 by injection molding or by a patch or the like.
In one embodiment, as shown in fig. 4 and 6, the inner side wall of the housing 1 is provided with an annular flange 11 protruding inwards, the outer side wall of the elastic connecting member 4 is provided with an annular groove 41 recessed inwards, and the annular flange 11 is clamped with the annular groove 41; the convenience and the stability of the connection of the PCB 2 and the shell 1 are improved, the structure is simple, and the processing and the installation are convenient.
In one embodiment, as shown in fig. 6, the elastic connecting member 4 is provided with a first notch 42 for avoiding the first tab 31 and a second notch 43 for avoiding the second tab 32; the button cell structure has the advantages that the button cell structure is convenient to electrically connect the first lug 31 and the shell 1 and the second lug 32 and the inner connecting sheet 23, the size increase of the button cell can be reduced, meanwhile, the button cell structure is of a semi-sealed structure, a certain expansion space is provided for the overcharged button cell, and the use safety of the button cell is improved.
Specifically, the lead-out positions of the first tab 31 and the second tab 32 are circumferentially different by 180 degrees; the distance between the first tab 31 and the second tab 32 is increased, so that the first tab 31 and the second tab 32 can be conveniently led out, and the interference between the first tab 31 and the second tab 32 is avoided.
In one embodiment, as shown in fig. 4, the flexible packaging core 3 includes a flexible packaging shell and a pole core, the flexible packaging shell includes an inner shell 33 wrapping the pole core and a folded edge 34 sealing the inner shell 33; the first tab 31 is drawn from the pole core and out of the bladder at fold 34 and the second tab 32 is drawn from the pole core and out of the bladder at fold 34.
Preferably, a fourth insulating layer 7 is attached to the outer side wall of the folded edge 34; the function of insulation protection is achieved, and short circuit inside the button cell is avoided.
In one embodiment, not shown, the first tab 31 is welded to the inner wall of the casing 1, and a first insulating layer is attached to a portion of the first tab 31 other than the welding point of the portion exposed from the soft clad; the first insulating layer plays an insulating protection role for the first tab 31, and short circuit inside the button cell is avoided.
In one embodiment, as shown in fig. 4, the second pole ear 32 is welded to the interconnector sheet 23, and the second insulation layer 5 is attached to a portion of the second pole ear 32 other than the welding point of the portion exposed out of the pouch case; the second insulating layer 5 plays an insulating protection role for the second pole lug 32, and short circuit inside the button cell is avoided.
In one embodiment, as shown in fig. 4, a third insulating layer 6 is attached to the inner side wall of the housing 1; further plays a role of insulation protection, and the second pole lug 32 is prevented from being electrically connected with the shell 1 to generate short circuit.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.