CN113999442B - Highly sensitive humidity sensing conductive rubber film and preparation method thereof - Google Patents
Highly sensitive humidity sensing conductive rubber film and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a highly sensitive humidity sensing conductive rubber film and a preparation method thereof, wherein the highly sensitive humidity sensing conductive rubber film is prepared from the following components in parts by weight: 100 parts of rubber latex, 10-40 parts of aldehyde modified natural polysaccharide, 10-30 parts of nano silver, 1-5 parts of polyvinylpyrrolidone and 1500-2500 parts of distilled water. The product of the invention is produced by a safe formula, has mild reaction conditions, only needs the temperature of 30-50 ℃, has high humidity sensing performance, and can be applied to monitoring the breathing condition of a human body and monitoring the relative humidity change of the environment. The preparation method of the product is simple, is favorable for saving the production cost, is easy to master, is convenient to popularize and is expected to realize large-scale production.
Description
Technical Field
The invention belongs to the technical field of sensing materials, and particularly relates to a highly sensitive humidity sensing conductive rubber film and a preparation method thereof.
Background
Humidity is closely related to our daily life. Research shows that the rheumatism is easy to suffer from the dampness when people work and live in places with high humidity for a long time. When the humidity is too low, the evaporation of the skin on the surface of the human body is accelerated, and the dry air can take away the moisture of the human body more easily, so that the skin is dry, the nasal mucosa is stimulated, and the respiratory system diseases are easily induced. In addition, excessive or insufficient air humidity can cause the propagation and spread of some bacteria and viruses. Scientifically determined, when the air humidity is more than 65% or less than 40%, the germs breed fastest, and when the relative humidity is 45% -55%, the germs die faster. Thus, humans typically feel the most comfortable at 45-55% relative humidity. In addition, the amount of humidity in the warehouse determines the ripening and preservation of the fruit. Many other goods such as chemicals, cigarettes, wine, sausages, wood, art, integrated circuits, etc. must also be stored at a certain humidity or at zero humidity. Therefore, air conditioners are used in many warehouses, museums, libraries, computer centers, and certain factories (e.g., the microelectronics industry) to control the humidity in a room.
In the prior art, there are various main forms of sensors for measuring humidity, wherein an electrical humidity meter is a form of humidity sensor commonly used in industry, and the principle is as follows: the hygroscopic substance can change the electrical property of the hygroscopic substance in response to the change of the relative humidity of the environment, and has little dependence on the temperature, the resistance and the capacitance between electrodes of the hygroscopic film or the coating are changed by the water vapor in the air, and the moisture value is converted through the point position change value and is used for manufacturing an electrical humidity meter. Has the characteristics of high corresponding speed and wide humidity measuring range.
In recent years, materials that achieve a humidity response with natural polysaccharides as a matrix have been widely reported. However, due to the weak conductivity, pure natural polysaccharide-based humidity responsive materials cannot respond quickly to changes in external humidity, resulting in a longer response time (often greater than 10 s). Such response speed has not been well suited to the high-speed developments in the field of electronics in recent years. Therefore, there is a need to increase the speed of response of natural polysaccharides to humidity. It has been shown that during latex film formation, natural polysaccharides can be regenerated between latex particles to form a continuous isolated network. When the matrix contains ions, the material can conduct electricity well under the condition of water or high humidity, so that the conducting capacity of the natural high polymer is improved. In addition, the use of the rubber latex endows the natural polysaccharide with good flexibility, and further expands the application of the natural polysaccharide. However, the improvement of the conductivity of the natural polysaccharide by the above method has a fatal disadvantage that the material conductivity is greatly reduced or even non-conductive in the absence of water or low humidity.
And (3) searching keywords: humidity sensitivity, humidity sensing, electronic humidity, resistance, capacitance, rubber, polysaccharide, silver nano-meter and polyvinyl pyrrolidone
1. A composite flexible humidity-sensitive sensor and a preparation method thereof; application No.: CN202110620813.0; the applicant: west ampere transportation university; and (3) abstract: a composite flexible humidity sensor and a preparation method thereof, comprising a two-dimensional material/LiCl coating and a paper-based substrate; the two-dimensional material/LiCl coating covers the paper-based substrate, and an electrode is arranged between the paper-based substrate and the two-dimensional material/LiCl coating. Meanwhile, the composite material of the two-dimensional material and the lithium chloride can conduct electrons and ions, and the composite humidity sensing mechanism is beneficial to improving the performance of the humidity sensitive detector.
2. A humidity sensitive capacitor and a preparation method thereof; application No.: CN201510405840.0; the applicant: shanghai Chang Wang Meteorological science and technology, inc.; and (3) abstract: a humidity sensitive capacitor and its preparation method, the said humidity sensitive capacitor is made up of substrate, bottom electrode, humidity sensitive polyimide coating and top electrode; wherein the humidity-sensitive polyimide is prepared by reacting organic silicon diamine, aromatic diamine and aromatic dianhydride. The preparation method comprises the following steps: cleaning a substrate with a cleaning solution, then placing the substrate into a drying oven for drying, then manufacturing a lower electrode by vacuum evaporation, leading a lower electrode lead wire with JP-6 conductive adhesive, spin-coating a humidity-sensitive polyimide precursor solution, imidizing, manufacturing an upper electrode by vacuum evaporation, slicing, washing with deionized water, drying, screening, performing surface modification, and leading an upper electrode lead wire with JP-6 conductive adhesive to obtain the humidity-sensitive capacitor. The invention has the advantages of high sensitivity, small wet retardation, simple manufacturing process, low cost and the like, and has good marketization prospect.
3. A biphenyl polyimide humidity sensitive capacitor and a preparation method thereof; application No.: CN201510405830.7; the applicant: university of east China; shanghai Rui rabbit electronic materials, inc.; and (3) abstract: a biphenyl type polyimide humidity sensitive capacitor and a preparation method thereof are provided, wherein the humidity sensitive capacitor comprises a substrate, a lower electrode, a biphenyl type humidity sensitive polyimide coating and an upper electrode; wherein, the biphenyl type moisture-sensitive polyimide is obtained by the reaction of 3,3 '-diamino-4,4' -dihydroxy biphenyl, aromatic diamine and aromatic dianhydride. The preparation method comprises the following steps: cleaning a substrate by using a cleaning solution, then placing the substrate into a drying oven for drying, then manufacturing a lower electrode by vacuum evaporation, leading a lower electrode lead by using JP-6 conductive adhesive, spin-coating a biphenyl type humidity-sensitive polyimide precursor solution, imidizing, manufacturing an upper electrode by vacuum evaporation, slicing, washing by using deionized water, drying, screening, performing surface modification, leading an upper electrode lead by using JP-6 conductive adhesive, and thus obtaining the biphenyl type polyimide humidity-sensitive capacitor. The invention has the advantages of high sensitivity, small wet retardation, simple manufacturing process, low cost and the like, and has good marketization prospect.
Although the prior art relates to some flexible humidity-sensitive materials and preparation methods thereof, no document is provided for preparing a high-sensitivity humidity-sensitive material rubber membrane by using a rubber latex as a substrate and using natural polysaccharide and a nano silver material as a compound.
Disclosure of Invention
The invention prepares a highly sensitive humidity sensing conductive rubber film by using rubber latex/natural polysaccharide. On the premise of keeping certain mechanical property strength, the silver nanosheets are spontaneously stacked to form an integrated continuous silver network during latex film forming, so that the product has better conductivity. Therefore, the product has high humidity response function due to the hydrophilic natural polysaccharide and the silver nanoparticles with high specific surface. Compared with the conductive material which is generally only formed by uniformly dispersing silver nano particles in a matrix, the product can more easily form a conductive path and improve the conductive performance because the matrix contains the integrated silver nano sheets.
The highly sensitive humidity sensing conductive rubber film is prepared by a simple method. The aldehyde modified natural polysaccharide is rich in a large amount of polar groups, such as hydroxyl, carboxyl and the like. These groups can interact with moisture in the air through hydrogen bonding, and adsorb moisture in the air. Then, the adsorbed water can be rapidly diffused into the matrix under the action of the integrated silver network formed by stacking the silver nano sheets. Meanwhile, the electrolyte (aldehyde-based natural polysaccharide reacts to form carboxylate, and the reaction equation is as follows) in the matrix is dissociated by moisture to form ammonium positive ions and carboxyl negative ions. Under the action of the electric field, the ions move directionally. Under different humidity, the amount of dissociated ions is also different, so that resistance change is generated, and a humidity response function is brought.
The reaction equation of the sodium aldehyde group modification of the carboxymethyl starch is as follows:
the formula of the silver ammonia solution reacting with the aldehyde carboxymethyl starch sodium to generate the silver nano-particles is as follows:
the formula of the silver ammonia solution reacting with the aldehyde carboxymethyl starch sodium to generate the silver nanosheet is as follows:
the invention can be realized by the following technical scheme:
a highly sensitive humidity sensing conductive rubber film comprises the following raw material components in parts by weight: 100 parts of rubber latex, 10-40 parts of aldehyde modified natural polysaccharide, 10-30 parts of nano silver, 1-5 parts of polyvinylpyrrolidone and 1500-2500 parts of distilled water.
The rubber latex is carboxyl styrene-butadiene rubber latex, carboxyl nitrile-butadiene rubber latex, styrene-butadiene rubber latex or natural rubber latex.
The aldehyde group modified natural polysaccharide comprises starch, sodium carboxymethyl starch, chitosan, carboxymethyl chitosan or sodium carboxymethyl cellulose.
The nano silver comprises silver nanoparticles and silver nanosheets. The nano silver comprises silver nano particles and silver nano sheets, the diameter of the silver nano particles is 50-250 nm, the thickness of the silver nano sheets is 40 nm, and the length of the silver nano sheets is 0.4-10 mu m.
The preparation method comprises the following steps:
(1) At room temperature, firstly, using sodium periodate to aldehyde-modify the natural polysaccharide in aqueous solution;
(2) After reacting for 1-6 hours, removing micromolecules in the natural polysaccharide water solution by using a dialysis bag;
(3) Dissolving aldehyde modified natural polysaccharide in water, and dividing into two parts, wherein one part is added with polyvinylpyrrolidone to obtain solution A, and the other part is not added with polyvinylpyrrolidone to obtain solution B;
(4) Respectively adding silver ammonia solution with the same amount into the solution A and the solution B, reacting for 0.5-2 hours to generate silver nano particles in the solution A and silver nano sheets in the solution B;
(5) And mixing the solution A, the solution B and the rubber latex, stirring for 0.5-2 hours, carrying out tape casting to form a membrane, and drying to obtain the highly sensitive humidity sensing conductive rubber membrane.
The silver ammonia Ag (NH) 3 ) 2 The concentration of the OH solution is 0.42-1.25 wt%.
After the dialyzed natural polysaccharide aqueous solution is obtained in the step (2), the natural polysaccharide aqueous solution can be freeze-dried for later use, and a proper amount of natural polysaccharide dry powder is taken to carry out the operation in the step (3).
Compared with the prior art, the invention has the following advantages and effects:
1) According to the invention, the humidity sensing rubber film with high sensitivity is formed by utilizing the hydrophilic effect of the aldehyde-modified natural polysaccharide and the improved material conductivity of the silver nano-sheet and silver nano-particle conductive filler generated by reaction. In the material, silver nano sheets are mutually stacked to form an integrated conductive path; the silver nanoparticles with high specific surface energy and natural macromolecules jointly play a hydrophilic role, so that the humidity response performance of the material is improved, the material can quickly respond to humidity and is converted into an electric signal to be output. Compared with commercially available electronic hygrometers, the humidity sensing adhesive film provided by the invention has faster and more sensitive humidity response.
2) Based on the excellent performance of the invention, compared with the traditional natural polysaccharide-based material, the invention has better flexibility, can be applied to wider application scenes, and can be used for devices such as a humidity alarm device, a human body respiration monitoring device and the like; compared with the commercially available electronic hygrometers, the humidity sensor has a faster humidity response function.
3) The preparation method is simple, complex synthesis is not needed, the reaction time is short, and the required reaction device is simple; the reaction temperature is normal temperature, so the method has the advantages of low time consumption, low cost, low energy consumption, low industrial implementation difficulty and convenient industrial popularization.
Drawings
FIG. 1 is a SEM micrograph of comparative example 3, only silver nanoplates formed without the addition of polyvinylpyrrolidone;
FIG. 2 is a SEM micrograph of comparative example 4 showing only silver nanoparticles formed with the addition of polyvinylpyrrolidone;
FIGS. 3 and 4 are SEM micrographs of example 4 with silver nanoplates spontaneously stacked to form an integrated continuous silver network;
FIG. 5 is a diagram of a humidity sensor adhesive film in example 4;
FIG. 6 is the relative resistance change at 33%, 57%, 75% and 93% relative humidity in the order named for example 4;
FIG. 7 is a graph showing the relative resistance changes recorded when example 4 was applied to respiration monitoring.
Detailed Description
Examples 1-4 differ in that the nano-silver content is 5 wt%, 10 wt%, 20 wt%, 30 wt%, respectively, of the rubber matrix;
example 1
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze-dried and left to stand. After 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, the solution is divided into two parts on average, wherein 0.2 g polyvinylpyrrolidone is added to one part, and the other part is not added. Adding silver ammonia solution into the two parts of aldehyde carboxymethyl starch sodium solution, wherein the silver content accounts for 5 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film is prepared from rubber latex/natural polysaccharide through a film casting forming method and drying.
Example 2
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. After 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, it is divided into two parts on average, wherein 0.2 g polyvinyl pyrrolidone is added to one part and no polyvinyl pyrrolidone is added to the other part. Adding silver ammonia solution into the two parts of aldehyde carboxymethyl starch sodium solution, wherein the silver content accounts for 10 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film prepared from the rubber latex/natural polysaccharide is obtained after the film is dried by a tape casting film forming method.
Example 3
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. After 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, the solution is divided into two parts on average, wherein 0.2 g polyvinylpyrrolidone is added to one part, and the other part is not added. Adding silver ammonia solution into the two parts of aldehyde carboxymethyl starch sodium solution, wherein the silver content accounts for 20 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film prepared from the rubber latex/natural polysaccharide is obtained after the film is dried by a tape casting film forming method.
Example 4
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. After 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, it is divided into two parts on average, wherein 0.2 g polyvinyl pyrrolidone is added to one part and no polyvinyl pyrrolidone is added to the other part. Adding silver ammonia solution into the two parts of aldehyde carboxymethyl starch sodium solution, wherein the silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film is prepared from rubber latex/natural polysaccharide through a film casting forming method and drying.
Comparative example 1
Comparative example 1 contained no silver nanoplates, only 30 wt% silver nanoparticles;
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, and 0.4 g polyvinyl pyrrolidone is added. Adding silver-ammonia solution into the aldehyde natural polysaccharide solution, wherein the silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to generate silver nanoparticles. Finally, it was mixed with rubber latex and stirred for 0.5 hour. The conductive rubber film is obtained by a film casting method and drying.
Comparative example 2
Comparative example 2 contains no silver nanoparticles, only 30 wt% silver-containing nanoplates;
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water. Adding a silver-ammonia solution into the hydroformylation natural polysaccharide solution, wherein the content of silver accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to generate the silver nanosheet. Finally, it was mixed with the rubber latex and stirred for 0.5 hour. And (3) carrying out tape casting film forming, and drying to obtain the conductive rubber film.
The conductivity experiment method of silver nano-particles with different contents comprises the following steps:
the samples prepared in examples 1 to 4 and comparative examples 1 to 4 were cut into a rectangular shape of 10X 30 mm, respectively, and the conductivity of the products was measured. The specific implementation method is that a rectangular sample is fixed on a non-conductive polypropylene plastic plate, probes are clamped at two ends and connected with a digital multimeter (DMM 7510, keithley, USA), and the resistance is obtained through testing. The conductivity of the product was calculated by equation 1.
Where σ is the conductivity of the product, L is the length of the product, here 0.03 m, R is the resistance obtained by a digital multimeter, b is the sample width, here 0.01 m, d is the sample thickness, averaging 0.0003 m.
TABLE 1 conductivity (S/m) of examples 1-4, comparative example 1
Comparing the results in table 1, it can be seen that the conductivity of the material is in direct proportion to the content of the added nano silver, and when the material is also the composition containing 30 wt% nano silver, the conductivity of the combination of the silver nano particles and the silver nano sheets is obviously higher than that of the rubber membrane material containing pure silver nano particles and pure silver nano sheets. From this, it can be demonstrated that the combination of silver nanoparticles + silver nanoplates has a high sensitivity of humidity.
Note: when the content of the nano silver ions is more than 30 wt%, the silver ions can not be completely reduced to generate simple substance silver.
Example 5
The total silver content in examples 5-8 was unchanged at 30 wt% of the rubber matrix, except that the ratio of silver nanoparticles to silver nanoplates was 3: 1,2: 1,1: 2,1: 3, respectively;
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, and then divided into two parts according to the ratio of 3: 1, namely solution A and solution B, wherein 0.3 g polyvinylpyrrolidone is added into the solution A, and the solution B is not added. And similarly, adding a silver-ammonia solution into the solution A and the solution B according to the ratio of 3: 1, wherein the total silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film prepared from the rubber latex/natural polysaccharide is obtained after the film is dried by a tape casting film forming method.
Example 6
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. 4 g aldehyde modified sodium carboxymethyl starch is dissolved in 120 ml water and then divided into two parts according to the ratio of 2: 1, namely solution A and solution B, wherein 0.27 g polyvinyl pyrrolidone is added to solution A, and solution B is not added. And similarly, adding a silver-ammonia solution into the solution A and the solution B according to the ratio of 2: 1, wherein the total silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film is prepared from rubber latex/natural polysaccharide through a film casting forming method and drying.
Example 7
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, and then divided into two parts according to the ratio of 1: 2, namely solution A and solution B, wherein 0.13 g polyvinylpyrrolidone is added into solution A, and solution B is not added. And similarly, adding a silver-ammonia solution into the solution A and the solution B according to the proportion of 1: 2, wherein the total silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film prepared from the rubber latex/natural polysaccharide is obtained after the film is dried by a tape casting film forming method.
Example 8
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze-dried and left to stand. 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, and then divided into two parts according to the ratio of 1: 3, namely solution A and solution B, wherein 0.13 g polyvinylpyrrolidone is added into the solution A, and the solution B is not added. And similarly, adding a silver-ammonia solution into the solution A and the solution B according to the proportion of 1: 3, wherein the total silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film prepared from the rubber latex/natural polysaccharide is obtained after the film is dried by a tape casting film forming method.
The experimental method for the proportion of the silver nanoparticles and the silver nanosheets in different proportions comprises the following steps:
the samples prepared in examples 4 to 8 were cut into a rectangular shape of 10X 30 mm and the conductivity of the product was measured. The specific implementation method is that a rectangular sample is fixed on a non-conductive polypropylene plastic plate, probes are clamped at two ends and connected with a digital multimeter (DMM 7510, keithley, USA), and the resistance is obtained through testing. The conductivity of the product was calculated by equation 1.
Where σ is the conductivity of the product, L is the length of the product, here 0.03 m, R is the resistance obtained by a digital multimeter, b is the sample width, here 0.01 m, d is the sample thickness, averaging 0.0003 m.
TABLE 2 examples 4-8 conductivity (S/m)
As can be seen from comparison table 2, the conductive performance is the best when the ratio of the silver nanoparticles to the silver nanoplates is 1: 1.
Example 9
Examples 9 to 12 differ in that: under the same condition, the used natural polysaccharide is starch, chitosan, carboxymethyl chitosan or sodium carboxymethyl cellulose;
10 g starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to perform aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze dried and left to stand. After 4 g aldehyde group modified starch is dissolved in 120 ml water, it is divided into two parts on average, wherein 0.2 g polyvinylpyrrolidone is added to one part, and the other part is not added. Adding silver-ammonia solution into the two aldehyde starch solutions, wherein the silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film is prepared from rubber latex/natural polysaccharide through a film casting forming method and drying.
Example 10
10 g chitosan is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to perform aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze-dried and left to stand. 4 g aldehyde group modified chitosan is dissolved in 120 ml water and then divided into two parts, wherein 0.2 g polyvinyl pyrrolidone is added to one part and the other part is not added. Adding silver ammonia solution into the two aldehyde chitosan solutions, wherein the content of silver accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film prepared from the rubber latex/natural polysaccharide is obtained after the film is dried by a tape casting film forming method.
Example 11
10 g carboxymethyl chitosan is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze-dried and left to stand. 4 g aldehyde group modified carboxymethyl chitosan is dissolved in 120 ml water, and then is divided into two parts on average, wherein 0.2 g polyvinyl pyrrolidone is added into one part, and the other part is not added. Adding silver ammonia solution into the two aldehyde carboxymethyl chitosan solutions, wherein the silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film is prepared from rubber latex/natural polysaccharide through a film casting forming method and drying.
Example 12
10 g sodium carboxymethylcellulose is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to perform aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze-dried and left to stand. 4 g aldehyde modified sodium carboxymethyl cellulose is dissolved in 120 ml water and then divided into two parts, one part is added with 0.2 g polyvinyl pyrrolidone, and the other part is not added. Adding silver-ammonia solution into the two aldehyde sodium carboxymethyl cellulose solutions, wherein the silver content accounts for 30 wt percent of the rubber matrix, and reacting for 1 hour to respectively generate silver nano particles and silver nano sheets. Finally, the two mixed solutions were mixed with the rubber latex and stirred for 0.5 hour. The high-sensitivity humidity sensing conductive rubber film prepared from the rubber latex/natural polysaccharide is obtained after the film is dried by a tape casting film forming method.
The samples prepared in examples 4 to 8 were cut into a rectangular shape of 10X 30 mm and the conductivity of the product was measured. The specific implementation method is that a rectangular sample is fixed on a non-conductive polypropylene plastic plate, probes are clamped at two ends and connected with a digital multimeter (DMM 7510, keithley, usa), and the resistance is measured. The conductivity of the product was calculated by equation 1.
Where σ is the conductivity of the product, L is the length of the product, here 0.03 m, R is the resistance obtained by a digital multimeter, b is the sample width, here 0.01 m, d is the sample thickness, averaging 0.0003 m.
TABLE 3 examples 9-12 conductivity (S/m)
As can be seen by comparing Table 3, the difference in conductivity between examples 10-12 is not large except for example 9.
Thus, from tables 1,2 and 3, we chose to use the more economical sodium carboxymethyl starch for the hydroformylation modification, samples with a matrix containing 30 wt% nanosilver and a ratio of silver nanoparticles to silver nanoplates of 1: 1 for subsequent study of humidity sensing.
Comparative example 3
Comparative example 3, where no polyvinylpyrrolidone was added, formed only 15 wt% silver nanoplates;
10 g sodium carboxymethyl starch is firstly dissolved in 300 ml water at room temperature, 5.8 g sodium periodate is added to carry out aldehyde group modification, and after 2 hours of reaction, a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da) is used for removing small molecules in the solution. It is then freeze-dried and left for subsequent use; 4 g aldehyde group modified sodium carboxymethyl starch was dissolved in 120 ml water. Adding silver-ammonia solution into the aldehyde natural polysaccharide solution, wherein the silver content accounts for 15 wt percent of the rubber matrix, and reacting for 1 hour. Finally, it was mixed with rubber latex and stirred for 0.5 hour. And (3) carrying out tape casting film forming, and drying to obtain the conductive rubber film. The film was brittle-broken with liquid nitrogen and the morphology was observed under a scanning electron microscope.
Comparative example 4
In comparative example 4, polyvinylpyrrolidone was added, no silver nanoplates were formed, only 15 wt% silver nanoparticles were formed;
dissolving 10 g sodium carboxymethyl starch in 300 ml water at room temperature, adding 5.8 g sodium periodate, performing aldehyde modification, reacting for 2 hours, and removing small molecules in the solution by using a dialysis bag (diameter 44 mm, molecular cut-off 8000-14000 Da); it is then freeze dried and left to stand. 4 g aldehyde group modified sodium carboxymethyl starch is dissolved in 120 ml water, and 0.4 g polyvinyl pyrrolidone is added. Adding silver-ammonia solution into the aldehyde natural polysaccharide solution, wherein the silver content accounts for 15 wt percent of the rubber matrix, and reacting for 1 hour to generate silver nano particles. Finally, it was mixed with the rubber latex and stirred for 0.5 hour. Carrying out tape casting film forming, and drying to obtain a conductive rubber film; and (4) brittle fracture is carried out by using liquid nitrogen, and the appearance of the product is observed under a scanning electron microscope.
Microscopic scanning microstructure morphology by electron microscope:
brittle fracture of the material by using liquid nitrogen, observing the appearance of a brittle fracture surface by using a scanning electron microscope,
as seen from fig. 1, comparative example 3 had only silver nanoplates formed without the addition of polyvinylpyrrolidone;
as seen from fig. 2, comparative example 4 had only silver nanoparticles formed when polyvinylpyrrolidone was added;
as seen in fig. 3 and 4, example 4 silver nanoplates spontaneously stack to form an integrated continuous silver network.
Material deformation experiment:
the material of the rubber film obtained in example 4 was cut into a dumbbell shape with a cutter, and the dumbbell shape was modified as follows:
1, bending and deforming the material, wherein the bending angle is from 0 to 540 degrees;
2, performing torsional deformation on the material, wherein the torsional angle is from 0 to 360 degrees;
3, carrying out tensile deformation on the material, wherein the tensile strain is 0-50%;
the results of the deformation experiment are shown in figure 5 below;
the high humidity-sensitive conductive rubber membrane obtained by the invention is proved to have better flexibility and strength.
Relative resistance change test:
the resistance changes of the material of example 4 at 33%, 57%, 75% and 93% relative humidity were recorded in this order. The specific test method was that the dried sample was cut into rectangular strips of 10X 30X 0.3 mm, fixed with polypropylene plastic plates, and then probes were clamped to both ends of the material and connected to a digital multimeter (DMM 7510, keithley, USA). Successive changes in the resistance of the material were recorded after exposure to 33%, 57%, 75% and 93% relative humidity in that order. The results are shown in FIG. 6;
(R-R0)/R0 in the ordinate of FIG. 6, wherein R represents the resistance measured in real time, R0 represents the initial resistance, and the whole of (R-R0)/R0 represents the change in the relative resistance of the material with time;
as can be seen from fig. 6, the moisture-sensitive conductive rubber film shows significantly different relative resistance changes of the material at different humidities of 33%, 57%, 75% and 93%, and can realize instantaneous resistance correspondence at different humidities.
Breath test experiments:
the rubber film material obtained in example 4 was cut into rectangular strips of 10 × 30 × 0.3 mm, fixed with polypropylene plastic plates, and probes were attached to both ends of the material and connected to a digital multimeter (DMM 7510, keithley, usa); the material was placed in front of the nose of a healthy volunteer at an indoor environment of 27 ℃ approximately 3 cm, and the volunteer kept breathing evenly. The curve graph of the resistance fluctuation change is obtained, the curve graph is highly consistent with the frequency of human breathing, and the application of the method to the breathing detection is proved to be completely feasible, and the curve graph is shown in fig. 7.
Claims (8)
1. A highly sensitive humidity sensing conductive rubber film is characterized by comprising the following raw material components in parts by weight: 100 parts of rubber latex, 10-40 parts of aldehyde-modified natural polysaccharide, 10-30 parts of silver nanoparticles and silver nanosheets, 1-5 parts of polyvinylpyrrolidone and 1500-2500 parts of distilled water.
2. The highly sensitive humidity sensing conductive rubber film as claimed in claim 1, wherein the rubber latex is carboxylated styrene-butadiene rubber latex, carboxylated nitrile-butadiene rubber latex, styrene-butadiene rubber latex or natural rubber latex.
3. The highly sensitive humidity sensing conductive rubber membrane in accordance with claim 1, wherein said natural polysaccharide comprises starch, sodium carboxymethyl starch, chitosan, carboxymethyl chitosan or sodium carboxymethyl cellulose.
4. The highly sensitive humidity sensing conductive rubber membrane according to claim 1, wherein the diameter of the silver nanoparticles is 50-250 nm, the thickness of the silver nanosheets is 40 nm, and the length is 0.4-10 μm.
5. The highly sensitive humidity sensing conductive rubber membrane according to claim 1, wherein the preparation method comprises the following steps:
(1) At room temperature, firstly, using sodium periodate to aldehyde-modify natural polysaccharide in aqueous solution;
(2) After reacting for 1-6 hours, removing micromolecules in the aldehyde modified natural polysaccharide aqueous solution by using a dialysis bag;
(3) Dissolving aldehyde modified natural polysaccharide in water, and dividing into two parts, wherein one part is added with polyvinylpyrrolidone to obtain solution A, and the other part is not added with polyvinylpyrrolidone to obtain solution B;
(4) Respectively adding silver ammonia solution with the same amount into the solution A and the solution B, reacting for 0.5-2 hours to generate silver nano particles in the solution A and silver nano sheets in the solution B;
(5) And mixing the solution A, the solution B and the rubber latex, stirring for 0.5-2 hours, carrying out tape casting film forming, and drying to obtain the highly sensitive humidity sensing conductive rubber film.
6. A highly sensitive humidity sensing conductive rubber membrane in accordance with claim 5, wherein: the concentration of the silver ammonia Ag (NH 3) 2OH solution is 0.42-1.25 wt%.
7. A highly sensitive humidity sensing conductive rubber membrane in accordance with claim 5, wherein: after the dialyzed natural polysaccharide aqueous solution is obtained in the step (2), the natural polysaccharide aqueous solution subjected to aldehyde modification can be subjected to freeze drying for later use, and an appropriate amount of natural polysaccharide dry powder subjected to aldehyde modification is taken to be subjected to the operation in the step (3).
8. The highly sensitive humidity sensing conductive rubber membrane of claim 1, wherein the membrane is used for monitoring human respiration and monitoring relative humidity changes in the environment.
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