CN113998964A - Novel rubber concrete material and preparation method thereof - Google Patents

Novel rubber concrete material and preparation method thereof Download PDF

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Publication number
CN113998964A
CN113998964A CN202111403272.2A CN202111403272A CN113998964A CN 113998964 A CN113998964 A CN 113998964A CN 202111403272 A CN202111403272 A CN 202111403272A CN 113998964 A CN113998964 A CN 113998964A
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Prior art keywords
rubber
sand
cement
reducing agent
rubber concrete
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Inventor
曹俊
梅贤丞
崔臻
蔺子涵
杨逸帆
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Wuhan Institute of Rock and Soil Mechanics of CAS
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Wuhan Institute of Rock and Soil Mechanics of CAS
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/38Polysaccharides or derivatives thereof
    • C04B24/383Cellulose or derivatives thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention provides a novel rubber concrete material which comprises the following raw materials: cement, sand, rubber particles, a water reducing agent, hydroxypropyl methyl cellulose and water. The preparation method comprises the steps of screening out rubber particles and sand with proper particle sizes, weighing the required weight of cement, sand, rubber, a water reducing agent and water, pouring the cement, the sand and the rubber into a container, then performing dry mixing to obtain a uniform rubber-sand-cement mixture, fusing the water reducing agent and hydroxypropyl methyl cellulose with water, slowly pouring water containing the water reducing agent and the hydroxypropyl methyl cellulose into the container filled with the rubber, the sand and the cement, and adding the water while stirring until the mixture is uniform. And then filling the uniformly stirred slurry into a mold within 15min, uniformly vibrating, standing for 3-4 hours, and then demolding and maintaining to obtain the required rubber concrete. The rubber concrete has good energy absorption and shock absorption performance.

Description

Novel rubber concrete material and preparation method thereof
Technical Field
The invention relates to the technical field of rubber materials, in particular to a novel rubber concrete material and a preparation method of the novel rubber concrete.
Background
In recent years, the problem of environmental pollution caused by waste tires is more serious, so that the research on recycling of the waste tires becomes a hotspot, and abundant research results are obtained.
Because the density of the rubber particles is greatly different from that of sand and cement, and the cohesiveness of the rubber particles and the cement is relatively weak, most of rubber concrete manufactured by the traditional method has layering and uneven rubber distribution, the mechanical property of the rubber concrete is greatly reduced, and the layering degree is difficult to control, so that the rubber concrete sample or member has large individual difference. The invention provides a novel rubber concrete preparation scheme, which uses sulphoaluminate cement and hydroxypropyl methyl cellulose. The sulphoaluminate cement has the characteristic of quick setting, the slurry can lose fluidity and form strength in a short time, the hydroxypropyl methyl cellulose can increase the water retention of the rubber concrete, the aggregate bottom sinking phenomenon caused by the bleeding phenomenon can be effectively avoided, and meanwhile, the hydroxypropyl methyl cellulose can increase the viscosity of the slurry, and can effectively inhibit the movement of rubber particles in the slurry, thereby maintaining the uniformity of the rubber concrete.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a novel rubber concrete material and a preparation method of the novel rubber concrete. The rubber concrete has the functions of energy absorption and shock absorption, has smaller mass, has the characteristics of no layering and uniform aggregate distribution compared with the common rubber concrete, and obviously improves the mechanical property of the rubber concrete.
In order to achieve the purpose, the invention can adopt the following technical scheme:
a novel rubber concrete material comprises the following components in parts by weight:
Figure BDA0003371847500000011
Figure BDA0003371847500000021
the particle size of the rubber particles is 0.075-0.25 mm.
The sand has a particle size of 0.5 to 1 mm.
The cement is sulphoaluminate cement, and the initial setting starting time is 5-10 minutes.
The water reducing agent is a polycarboxylic acid water reducing agent or an amino carboxylic acid water reducing agent.
The hydroxypropylmethylcellulose was hydroxypropylmethylcellulose having a viscosity of 10 ten thousand as described above.
A preparation method of novel rubber concrete comprises the following steps:
step 1, obtaining the following components in parts by weight:
Figure BDA0003371847500000022
step 2, uniformly stirring the rubber particles, the sand and the cement to obtain a rubber-sand-cement mixture;
step 3, mixing water, a water reducing agent and hydroxypropyl methyl cellulose, and uniformly stirring to obtain a mixed solution;
step 4, pouring the mixed solution obtained in the step 3 into the rubber-sand-cement mixture obtained in the step 2 for 2-3 times, and pouring the mixed solution while stirring to obtain slurry finally;
and 5, pouring the slurry obtained in the step 4 into a mold within 15min, vibrating, standing for 2-3 hours, and then removing the mold and maintaining to obtain the rubber concrete.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the hydroxypropyl methyl cellulose is added, so that the water retention of the concrete can be increased, and the phenomenon of bleeding in the pressurizing and compacting process of the prepared rubber concrete is avoided, wherein the bleeding phenomenon can cause the aggregate in the rubber concrete to sink and the water to be analyzed out, so that the layering phenomenon of the rubber concrete is caused. Meanwhile, the hydroxypropyl methyl cellulose can increase the viscosity of the slurry and can effectively prevent rubber particles from moving in the slurry, so that the rubber can be uniformly distributed in the rubber concrete.
The invention uses the sulphoaluminate cement to ensure that the rubber concrete loses fluidity in a short time, the time for which the aggregate can displace in the rubber concrete is extremely short, and the uniformity of the rubber concrete can be ensured. Meanwhile, the rubber concrete has the defect of low strength, the early strength is not enough and is easy to damage, and the early strength of the rubber concrete can be greatly improved by the sulphoaluminate cement.
The method provided by the invention can conveniently prepare the uniform rubber concrete, and the mechanical property of the rubber concrete is correspondingly improved along with the improvement of the uniformity of the rubber concrete. The rubber concrete prepared by the traditional method usually has a rubber deposition phenomenon, and usually starts to damage from a rubber deposition position when being loaded and damaged.
Drawings
FIG. 1 is an appearance view of a control sample, and (a) is a front view of the control; (b) is a top view of the control group;
FIG. 2 is an appearance view of a novel rubber concrete sample of the present invention, (a) is a front view of the novel rubber concrete; (b) is a top view of the novel rubber concrete;
FIG. 3 is a stress-strain curve of a control group (randomly taking 5 samples as reference);
fig. 4 is a stress-strain curve of the novel rubber concrete (5 samples were randomly taken as a reference).
Detailed Description
The present invention will be described in further detail with reference to examples for the purpose of facilitating understanding and practice of the invention by those of ordinary skill in the art, and it is to be understood that the present invention has been described in the illustrative embodiments and is not to be construed as limited thereto.
Example 1:
a novel rubber concrete material comprises the following components in parts by weight:
Figure BDA0003371847500000031
a preparation method of novel rubber concrete comprises the following steps:
step 1, obtaining the following components in parts by weight:
Figure BDA0003371847500000032
Figure BDA0003371847500000041
step 2, uniformly stirring the rubber particles, the sand and the cement to obtain a rubber-sand-cement mixture;
step 3, mixing water, a water reducing agent and hydroxypropyl methyl cellulose, and uniformly stirring to obtain a mixed solution;
step 4, pouring the mixed solution obtained in the step 3 into the rubber-sand-cement mixture obtained in the step 2 for 2-3 times, and pouring the mixed solution while stirring to obtain slurry finally;
and 5, pouring the slurry obtained in the step 4 into a mold within 15min, vibrating, standing for 2-3 hours, and then removing the mold and maintaining to obtain the rubber concrete.
Preferably, the particle size of the rubber particles is 0.075-0.25 mm.
Preferably, the sand has a particle size of 0.5 to 1 mm.
Preferably, the cement is a sulphoaluminate cement.
Preferably, the water reducing agent is a polycarboxylic acid water reducing agent or an aminocarboxylic acid water reducing agent.
Preferably, the hydroxypropylmethylcellulose is hydroxypropylmethylcellulose having a viscosity of 10 ten thousand.
Tests prove that when the content of the hydroxypropyl methyl cellulose is 0.3 percent of the weight of water, the sample can not generate a cavity and can not generate a layering phenomenon, and the hydroxypropyl methyl cellulose is a better choice; the mass ratio of rubber, sand and cement is 1: 1: 1.333, the rubber concrete has the best energy consumption effect and impact resistance, and is a better choice.
Example 2:
a preparation method of novel rubber concrete comprises the following steps:
step 1, obtaining the following components in parts by weight:
Figure BDA0003371847500000042
step 2, uniformly stirring 225g of rubber particles, 225g of sand and 300g of sulphoaluminate cement to obtain a rubber-sand-cement mixture;
step 3, mixing 250g of water, 2.5g of water reducing agent and 0.75g of hydroxypropyl methyl cellulose, and uniformly stirring to obtain a mixed solution;
step 4, pouring the mixed solution obtained in the step 3 into the rubber-sand-cement mixture obtained in the step 2 for 3 times, and pouring the mixed solution while stirring to obtain slurry finally;
and 5, pouring the slurry obtained in the step 4 into a mold within 15min, vibrating, standing for 2-3 hours, and then removing the mold and maintaining to obtain the rubber concrete.
In the embodiment, the particle size of the rubber particles is 0.075-0.25 mm; the grain size of the sand is 0.5-1 mm; the cement is sulphoaluminate cement; the water reducing agent is a polycarboxylic acid water reducing agent; the hydroxypropylmethylcellulose was hydroxypropylmethylcellulose having a viscosity of 10 ten thousand.
Fig. 4 is a sample stress-strain curve of 5 new rubber concretes obtained by the above steps in this example.
Control group:
the common concrete comprises, by weight, 50 parts of sand, 66.7 parts of cement, 0.56 part of a water reducing agent and 55.6 parts of water. The grain size of the sand is 0.5-1 mm, the cement is ordinary portland cement, the water reducing agent is a polycarboxylic acid water reducing agent,
step 1.1, preparing the control component;
step 1.2, weighing 225g of sand and 300g of ordinary portland cement, and uniformly stirring to obtain a rubber-sand-cement mixture;
step 1.3, weighing 250g of water and 2.5g of water reducing agent, and uniformly stirring to obtain a solution;
step 1.4, pouring the solution obtained in the step 1.3 into the mixture obtained in the step 2 for 2-3 times, and pouring the solution while stirring to obtain slurry finally;
and step 1.5, pouring the slurry obtained in the step 1.4 into a mold, standing, and then demolding and maintaining.
FIG. 3 is a stress-strain curve of 5 control groups obtained by the above control group procedure.
It should be noted that the specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (7)

1. The novel rubber concrete material is characterized by comprising the following components in parts by weight:
Figure FDA0003371847490000011
2. the novel rubber concrete according to claim 1, wherein the rubber particles have a particle size of 0.075 to 0.25 mm.
3. The novel rubber concrete according to claim 1, wherein the sand has a particle size of 0.5 to 1 mm.
4. The novel rubber concrete according to claim 1, characterized in that said cement is a sulphoaluminate cement.
5. The novel rubber concrete according to claim 1, wherein the water reducing agent is a polycarboxylic acid-based water reducing agent or an aminocarboxylic acid-based water reducing agent.
6. The novel rubber concrete according to claim 1, wherein the hydroxypropylmethylcellulose is a hydroxypropylmethylcellulose having a viscosity of 10 ten thousand.
7. The preparation method of the novel rubber concrete is characterized by comprising the following steps:
step 1, obtaining the following components in parts by weight:
Figure FDA0003371847490000012
step 2, uniformly stirring the rubber particles, the sand and the cement to obtain a rubber-sand-cement mixture;
step 3, mixing water, a water reducing agent and hydroxypropyl methyl cellulose, and uniformly stirring to obtain a mixed solution;
step 4, pouring the mixed solution obtained in the step 3 into the rubber-sand-cement mixture obtained in the step 2 for 2-3 times, and pouring the mixed solution while stirring to obtain slurry finally;
and 5, pouring the slurry obtained in the step 4 into a mold within 15min, vibrating, standing for 2-3 hours, and then removing the mold and maintaining to obtain the rubber concrete.
CN202111403272.2A 2021-11-24 2021-11-24 Novel rubber concrete material and preparation method thereof Pending CN113998964A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101328046A (en) * 2008-07-29 2008-12-24 中国建筑材料科学研究总院 Bonding mortar for exterior wall external insulation and preparation thereof
CN101328048A (en) * 2008-07-29 2008-12-24 中国建筑材料科学研究总院 Surface mortar for exterior wall external insulation and preparation thereof
CN102674779A (en) * 2012-06-12 2012-09-19 北京振利节能环保科技股份有限公司 Modified expansion water-stop mortar and preparation method thereof
CN107555886A (en) * 2016-06-30 2018-01-09 张永利 A kind of rubber grain sound insulating pad

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101328046A (en) * 2008-07-29 2008-12-24 中国建筑材料科学研究总院 Bonding mortar for exterior wall external insulation and preparation thereof
CN101328048A (en) * 2008-07-29 2008-12-24 中国建筑材料科学研究总院 Surface mortar for exterior wall external insulation and preparation thereof
CN102674779A (en) * 2012-06-12 2012-09-19 北京振利节能环保科技股份有限公司 Modified expansion water-stop mortar and preparation method thereof
CN107555886A (en) * 2016-06-30 2018-01-09 张永利 A kind of rubber grain sound insulating pad

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