CN113998499A - Full-automatic tension slitting equipment - Google Patents
Full-automatic tension slitting equipment Download PDFInfo
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- CN113998499A CN113998499A CN202111374533.2A CN202111374533A CN113998499A CN 113998499 A CN113998499 A CN 113998499A CN 202111374533 A CN202111374533 A CN 202111374533A CN 113998499 A CN113998499 A CN 113998499A
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- machine head
- machine
- lead screw
- seat
- cutter shaft
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- 238000005520 cutting process Methods 0.000 claims abstract description 69
- 239000000463 material Substances 0.000 claims abstract description 52
- 238000004804 winding Methods 0.000 claims abstract description 35
- 239000003638 chemical reducing agent Substances 0.000 claims description 45
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 18
- 229910052782 aluminium Inorganic materials 0.000 description 18
- 239000011888 foil Substances 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004886 head movement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/1435—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
- B26D7/2635—Means for adjusting the position of the cutting member for circular cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
- B65H2701/1732—Aluminium
Abstract
The invention discloses full-automatic tension slitting equipment, which belongs to the technical field of mechanical equipment and comprises an emptying machine and an edge material machine, wherein the emptying machine is provided with a coil, the edge material machine is connected with the emptying machine through a cutting machine, the emptying machine, the cutting machine and the edge material machine are arranged in the same plane, and the emptying, cutting, winding and edge material collection of the coil are integrated, so that the automatic slitting of the coil can be realized, the labor intensity of workers can be reduced, and the production speed and the product production quality can be effectively improved.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to full-automatic tension slitting equipment.
Background
In industries such as sanitary paper, printing, newspaper, advertisement, mobile phone protection film and the like, in many cases, because raw materials sent by raw material suppliers have large sizes, the raw materials need to be cut to obtain raw materials with required small sizes so as to meet the production and preparation requirements of products. For example, in the aluminum foil production industry, a large roll of aluminum foil needs to be cut to obtain a product due to the large width of the aluminum foil. The aluminum foil strips can be finished products and are convenient for subsequent use.
However, the existing slitting equipment for finishing cutting of the wide-roll aluminum foil to obtain the narrow-roll aluminum foil is generally semi-automatic, has low automation degree, needs workers to assist in finishing, is high in labor intensity, influences processing efficiency, has higher requirement on the unicity of the existing cutting device, and cannot realize cutting of material sheets with different widths and thicknesses.
Disclosure of Invention
For the problems in the prior art, the full-automatic tension slitting equipment provided by the invention can realize the mutual dynamic design of the first driving mechanism, the second driving mechanism, the feeding machine and the edge material machine, integrates the feeding, cutting, winding and edge material collection of the coil material, can realize the automatic slitting of the coil material, is beneficial to reducing the labor intensity of workers, can effectively improve the production speed and the product production quality, and can meet the processing requirements of unreeled material pieces with different widths and thicknesses by matching the position adjusting mechanism with the adjustable structure of the distance between the first cutter shaft and the second cutter shaft.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a full-automatic tension slitting device comprises a feeding machine and a rim charge machine, wherein a coil is mounted on the feeding machine, the rim charge machine is connected with the feeding machine through a cutting machine, and the feeding machine, the cutting machine and the rim charge machine are mounted in the same plane;
the cutting machine includes the bottom plate of fixed mounting on ground, fixed mounting has two wallboards that are parallel to each other, two rotate between the wallboard and install the turn guiding axle that is used for changing the tablet direction of unreeling, two above the turn guiding axle install the position control mechanism who is used for adjusting the tablet of unreeling between the wallboard, two on the position control mechanism fixed mounting has the aircraft nose that is used for cutting the tablet of unreeling between the wallboard, the aircraft nose is connected with first actuating mechanism, the aircraft nose both sides are equipped with the collection and cut the rolling axle of back coil stock, the rolling axle both ends are rotated and are installed two on the wallboard, rolling axle one end is passed the wallboard is connected with second actuating mechanism, first actuating mechanism, second actuating mechanism, blowing machine and rim charge machine are interconnected and move the automation of realizing unreeling the tablet and cut.
Preferably, the machine head comprises a cutting mechanism and a distributing mechanism which are matched with each other, the distributing mechanism is located above the cutting mechanism, a cutting auxiliary mechanism is arranged between the distributing mechanism and the cutting mechanism, the cutting mechanism is matched with the cutting auxiliary mechanism, and the distributing mechanism is matched with the two coiling shafts.
Preferably, the cutting mechanism comprises a machine head base connected with the two side plates, the machine head base is provided with an operation hole for allowing an unreeling material sheet to pass through, the operation hole is close to one end of the first driving mechanism, a machine head fixing seat is fixedly installed on the machine head base, one end of the operation hole, far away from the first driving mechanism, of the machine head base, a machine head moving seat capable of moving freely is arranged on the machine head base, a driving module for driving the machine head moving seat to move is arranged between the machine head moving seat and the machine head base, the machine head fixing seat and the machine head moving seat are both provided with through grooves matched with each other, a sliding block capable of moving freely is installed in each through groove, a sliding block driving module for driving the sliding block to move is arranged on the side surfaces of the machine head fixing seat and the machine head moving seat, a first cutter shaft is rotatably connected between the two sliding blocks, and a second cutter shaft is rotatably installed between the machine head fixing seat and the machine head moving seat on one side of each through groove, the first cutter shaft and the second cutter are respectively positioned on two sides of the operation hole, guide sleeves are respectively arranged on the first cutter shaft and the second cutter shaft, a plurality of uniformly distributed annular cutters are arranged on the guide sleeves, the annular cutters on the first cutter shaft and the second cutter shaft are distributed in a staggered manner, and one ends of the first cutter shaft and the second cutter shaft are respectively connected with the first driving mechanism.
Preferably, the drive module includes two parallel arrangement's guide rail, the guide rail fixing base is installed at the guide rail both ends, guide rail fixing base fixed mounting is in on the aircraft nose base, two between the guide rail be equipped with little lead screw on the aircraft nose base, little lead screw one end is rotated and is installed be used for the drive on the aircraft nose removes the seat and is in remove on the guide rail, the little lead screw other end is connected with fixed mounting and is in removal seat speed reducer on the aircraft nose base, it is connected with and removes a motor to remove a speed reducer.
Preferably, the slider driving module comprises slider speed reducers which are respectively and fixedly installed on the same side face of the machine head fixing seat and the machine head moving seat, the driving ends of the two slider speed reducers respectively penetrate through the machine head fixing seat and the machine head moving seat to be connected with the slider in a rotating mode, and a slider connecting shaft rod is arranged between the two slider speed reducers to achieve linkage of the two slider speed reducers.
Preferably, the first driving mechanism comprises a slitting coupler respectively connected with the first cutter shaft and the second cutter shaft, the slitting coupler is connected with a slitting speed reducer, the speed reducer is connected with a slitting motor, and the slitting coupler is respectively connected with universal joints arranged between the first cutter shaft and the second cutter shaft; the second driving mechanism comprises a winding motor, the winding motor is connected with a winding speed reducer, and the winding speed reducer is in transmission connection with a winding shaft.
Preferably, the material separating mechanism includes two guiding shafts respectively matched with the two winding shafts, the two guiding shafts are arranged in parallel, one ends of the two guiding shafts are rotatably connected with guiding shaft fixing seats, the other ends of the two guiding shafts are rotatably connected with guiding shaft rotating seats, the guiding shaft fixing seats are installed on the upper surface of the machine head moving seat, the guiding shaft rotating seats are rotatably installed on the upper surface of the machine head fixing seats, sliding rails capable of realizing the movement of the guiding shaft fixing seats are arranged on the machine head moving seat, the guiding shaft rotating seats include rotating discs rotatably installed on the upper surface of the machine head fixing seats, sliding rails are also arranged on the rotating discs, movable blocks capable of freely moving are arranged on the sliding rails, and one ends of the two guiding shafts are rotatably installed on the movable blocks.
Preferably, the cutting auxiliary mechanism comprises two moving rails arranged on the opposite side surfaces of the fixed mounting seat and the moving mounting seat, a support capable of moving freely is arranged between the two moving rails, and a plurality of uniformly distributed slitting sheets are arranged on the support.
Preferably, position control mechanism includes the mounting panel of fixed mounting between two fixed point wallboards, be equipped with the bar through-hole on the mounting panel, but install freely movable's left baffle and right baffle in the bar through-hole, left side baffle cooperates the position that is used for the adjustment tablet of unreeling with right baffle, left side baffle all passes with the right baffle other end the bar through-hole is connected with adjusts actuating mechanism.
Preferably, adjust actuating mechanism and include outer lead screw, outer lead screw one end is passed one the wallboard is connected with outer rotatory handle, the outer lead screw other end is located two between the wallboard, left side baffle thread is installed on the outer lead screw, interior lead screw runs through outer lead screw, but insert in the outer lead screw and be equipped with free rotation's interior lead screw, interior lead screw one end is passed outer lead screw rotates to be installed and is kept away from outer lead screw on the wallboard, the interior lead screw other end passes outer lead screw other end is connected with interior rotation handle.
The beneficial effects of the invention are as follows:
1. according to the invention, the first driving mechanism, the second driving mechanism, the discharging machine and the edge material machine are in an interconnected and dynamic design, and the discharging, cutting, winding and edge material collecting of the coil materials are integrated, so that the automatic cutting of the coil materials can be realized, the labor intensity of workers can be reduced, and the production speed and the product production quality can be effectively improved;
2. according to the invention, the position of the left plate is adjusted by rotating the outer screw rod, the position of the right plate is adjusted by rotating the inner screw rod, and the adjustment of the positions of the left plate and the right plate is utilized to control the adjustment of the position of the unreeled aluminum sheet so as to meet the processing requirements of unreeled material sheets with different sizes, so that the unreeled aluminum sheet can be always positioned in the range of a slitting knife installed at a wrong tooth, the unreeled aluminum sheet can be cut more accurately, and the rim charge of the unreeled aluminum sheet can be removed more thoroughly;
3. according to the invention, by moving the position of the support for installing the slitting blade between the machine head fixing seat and the machine head movement, the aluminum strip after cutting can be ensured not to be embedded between the two annular cutters to cause the fracture of the aluminum strip, and the aluminum strip after cutting can be ensured to be positioned between the first cutter shaft and the second cutter shaft, so that the abrasion of the blade by the aluminum strip can be effectively avoided;
4. according to the invention, the distance between the two cutting guide shafts is adjusted by using the driving module, so that the distance between the two cutter sets can be adjusted, and the cutting requirements of coil materials with different thicknesses can be met;
5. according to the invention, the machine head moving seat is matched with the guide shaft rotating seat, so that the position of the guide shaft above the first cutter shaft and the second cutter shaft can be adjusted, the first cutter shaft and the second cutter shaft are respectively adjusted in a staggered manner with the guide shaft, the interference in overhauling and replacing the first cutter shaft, the second cutter shaft or the guide shaft can be effectively avoided, the replacement of the annular cutters on the first cutter shaft and the second cutter shaft is facilitated, the operating space can be effectively enlarged, and the replacement difficulty of the annular cutters can be favorably reduced.
6. According to the invention, the positions of the first cutter shaft and the second cutter shaft can be adjusted through the slide rail, so that the cut strips with different thicknesses can be conveniently guided;
7. according to the invention, the two sliding blocks can be moved simultaneously by using the sliding block connecting shaft rod, so that the accuracy of parallelism control between the first cutter shaft and the second cutter shaft can be enhanced, and the annular cutter is prevented from being damaged.
Drawings
FIG. 1 is a schematic view of the overall structure of a full-automatic tension slitting device according to the present invention;
fig. 2 is a schematic structural diagram of a cutting machine of the full-automatic tension slitting device.
In the figure: 1-discharging machine, 2-edge machine, 3-bottom plate, 4-wall plate, 5-turning guide shaft, 6-winding shaft, 7-machine head base, 8-first cutter shaft, 9-second cutter shaft, 10-annular cutter, 11-machine head fixing seat, 12-machine head moving seat, 13-guide rail, 14-small screw, 15-moving seat speed reducer, 16-moving seat motor, 17-through groove, 18-slide block, 19-slide block speed reducer, 20-slide block connecting rod, 21-slitting coupling, 22-slitting speed reducer, 23-slitting motor, 24-winding motor, 25-winding speed reducer, 26-guide shaft, 27-guide shaft fixing seat, 28-slide rail, 29-rotary table, 30-moving block, 30-guide shaft, guide shaft fixing seat, 28-slide rail, 29-rotary table, guide shaft, guide plate, guide, 31-a moving rail, 32-a bracket, 33-a mounting plate, 34-a strip-shaped through hole, 35-a left baffle, 36-a right baffle, 37-an outer screw and 38-an inner screw.
Detailed Description
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
The full-automatic tension slitting equipment shown in fig. 1-2 comprises an emptying machine 1 and an edge material machine 2, wherein a cutting machine is arranged between the emptying machine 1 and the edge material machine 2 for connection, the emptying machine 1, the cutting machine and the edge material machine 2 are arranged in the same plane, and the emptying, cutting, winding and edge material collection of a coil material are integrated, so that the automatic slitting of the coil material can be realized, the labor intensity of workers can be reduced, and the production speed and the product production quality can be effectively improved;
the cutting machine includes fixed mounting at the bottom plate 3 on ground, fixed mounting has two wallboard 4 that are parallel to each other, two on the bottom plate 3 rotate between the wallboard 4 and install the turn guiding shaft 5 that is used for changing the tablet direction of unreeling, two above the turn guiding shaft 5 fixed mounting has the aircraft nose that is used for cutting the tablet of unreeling between the wallboard 4, the aircraft nose is connected with first actuating mechanism, the aircraft nose both sides are equipped with the collection and cut the rolling axle 6 of back coil stock, 6 both ends of rolling axle are rotated and are installed two on the wallboard 4, 6 one end of rolling axle is passed wallboard 4 is connected with second actuating mechanism, first actuating mechanism, second actuating mechanism, blowing machine 1 and rim charge machine 2 are linked each other and are realized unreeling the automation of tablet and cut.
The aircraft nose is including mutually supported cutting mechanism and feed mechanism, feed mechanism is located the cutting mechanism top, be equipped with cutting auxiliary mechanism between feed mechanism and the cutting mechanism, cutting mechanism with cutting auxiliary mechanism cooperatees, utilizes cutting auxiliary mechanism to assist cutting mechanism and carries out the wind to the tablet that unreels and cut, ensures that the both sides limit of unreeling the tablet can accurately get rid of, feed mechanism and two the coil stock axle cooperatees, can realize that the material strip after cutting equally divides to two coil stocks epaxially and carries out the rolling.
The cutting mechanism comprises a machine head base 7 connected with two side plates, an operation hole for allowing an unreeling material sheet to pass through is formed in the machine head base 7, a first cutter shaft 8 and a second cutter shaft 9 are arranged on two sides of the operation hole respectively, one end of each of the first cutter shaft 8 and the second cutter shaft 9 is connected with the same in a rotating mode, one end of each of the first cutter shaft 8 and the second cutter shaft 9 is connected with the first driving mechanism, guide sleeves are mounted on the first cutter shaft 8 and the second cutter shaft 9 respectively, a plurality of uniformly distributed annular cutters 10 are mounted on the guide sleeves, the annular cutters 10 on the first cutter shaft 8 and the second cutter shaft 9 are distributed in a staggered mode, one ends of the first cutter shaft 8 and the second cutter shaft 9 are connected with a machine head fixing seat 11 in a rotating mode, the machine head fixing seat 11 is fixedly mounted on the machine head base 7, close to one side of the operation hole, and the other ends of the first cutter shaft 8 and the second cutter shaft 9 are connected with a machine head moving seat 12 in a rotating mode, the handle hole is kept away from first actuating mechanism one side fixed mounting has two parallel arrangement to be used for on the aircraft nose base 7 the aircraft nose removes guide rail 13 that seat 12 removed, two be equipped with little lead screw 14 between the guide rail 13, little lead screw 14 one end with aircraft nose removes seat 12 threaded connection, little lead screw 14 is connected with fixed mounting and is in removal seat speed reducer 15 on the aircraft nose base 7, it is connected with and removes a motor 16 to remove a speed reducer 15, utilizes little lead screw 14, removes a motor 16 and removes a speed reducer 15 and cooperatees and realize the aircraft nose and remove the free movement of seat 12 on guide rail 13.
One end of each of the first cutter shaft 8 and the second cutter shaft 9 is rotatably mounted on the machine head fixing seat 11, the other end of each of the first cutter shaft 8 and the second cutter shaft 9 is rotatably mounted on the machine head moving seat 12, through grooves 17 which are matched with each other are formed in the machine head fixing seat 11 and the machine head moving seat 12, a slider 18 which can move freely is mounted in each through groove 17, slider driving modules which drive the slider 18 to move are arranged on the side surfaces of the machine head fixing seat 11 and the machine head moving seat 12, when unreeled material pieces with different thicknesses are required to be cut, the slider driving modules are used for controlling the slider 18 in the through grooves 17 on the machine head fixing seat 11 and the machine head moving seat 12 to move, so that the distance between the first cutter shaft 8 and the second cutter shaft 9 is adjusted, and the processing requirements of the material pieces with different thicknesses are met;
the slider driving module comprises slider speed reducers 19 which are fixedly mounted on the same side face of the machine head fixing seat 11 and the machine head moving seat 12 respectively, the driving ends of the two slider speed reducers 19 penetrate through the machine head fixing seat 11 and the machine head moving seat 12 respectively to be connected with the sliders 18 in a rotating mode, a slider connecting shaft rod 20 is arranged between the two slider speed reducers 19 to achieve linkage of the two slider speed reducers 19, the slider connecting shaft rod 20 is in transmission connection with the slider speed reducers 19, one end of the slider connecting shaft rod 20 penetrates through one of the slider speed reducers 19 to be provided with a handle used for driving the slider connecting shaft rod 20 to rotate, the two sliders 18 can be moved simultaneously by the slider connecting shaft rod 20, accuracy of parallelism control between the first cutter shaft 8 and the second cutter shaft 9 can be improved, and damage to the annular cutter 10 is avoided.
The cutting mechanism is characterized in that an installation table can be additionally arranged on one side of the cutting mechanism, a first driving mechanism and a second driving mechanism can be fixedly installed on the installation table, the first driving mechanism comprises a same slitting coupler 21 which is respectively connected with a first cutter shaft 8 and a second cutter shaft 9, the slitting coupler 21 is connected with a slitting speed reducer 22, the speed reducer is connected with a slitting motor 23, the slitting coupler 21 is respectively connected with a bidirectional universal joint between the first cutter shaft 8 and the second cutter shaft 9, the slitting coupler 21 and the first cutter shaft 8 are connected through the bidirectional universal joint, the transmission stability between the slitting coupler 21 and the first cutter shaft 8 can be effectively ensured, and the condition that the operation of the slitting coupler 21 is influenced after the first cutter shaft 8 moves is avoided;
the second driving mechanism comprises a winding motor 24, the winding motor 24 is connected with a winding speed reducer 25, and the winding speed reducer 25 is in transmission connection with the winding shaft 6.
The material separating mechanism comprises two guide shafts 26 respectively matched with the two winding shafts 6, the two guide shafts 26 are arranged on two sides of the operation hole in parallel, one ends of the two guide shafts 26 are rotatably connected with guide shaft fixing seats 27, the other ends of the two guide shafts 26 are rotatably connected with guide shaft rotating seats, the guide shaft fixing seats 27 are arranged on the upper surface of the machine head moving seat 12, the guide shaft rotating seats are rotatably arranged on the upper surface of the machine head fixing seat 11, slide rails 28 capable of realizing the movement of the guide shaft fixing seats 27 are arranged on the machine head moving seat 12, each guide shaft rotating seat comprises a rotary table 29 rotatably arranged on the upper surface of the machine head fixing seat 11, slide rails 28 are also arranged on the rotary table 29, movable blocks 30 capable of freely moving are arranged on the slide rails 28, one ends of the two guide shafts 26 are rotatably arranged on the movable blocks 30, the material sheet is cut to form a material strip, and the material strip passes through between the two guide shafts 26 and is wound on the winding shaft 6.
When the cutting mechanism and the material dividing mechanism need to be overhauled, firstly, the movable seat motor 16 drives the movable seat speed reducer 15 to work, the movable seat speed reducer 15 drives the small screw 14 to rotate, the small screw 14 drives the machine head movable seat 12 to move towards the direction far away from the machine head fixed seat 11, so that one ends of the first cutter shaft 8 and the second cutter shaft 9 are separated from the machine head movable seat 12, meanwhile, the machine head movable seat 12 moves to drive the guide shaft fixed seat 27 to be separated from one end of the guide shaft 26, then the rotary disc 29 is rotated, the rotary disc 29 drives the guide shaft 26 to rotate for a certain angle, so that the first cutter shaft 8, the second cutter shaft 9 and the guide shaft 26 which are parallel to each other are staggered with each other, and the guide shaft 26 or the first cutter shaft 8 or the second cutter shaft 9 can be conveniently overhauled respectively.
Cutting complementary unit includes that two are installed the removal rail 31 of fixed mounting seat and the relative side of removal mount pad, two install support 32 that can freely remove between the removal rail 31, install a plurality of evenly distributed's slitting piece on the support 32, through the position of the support 32 of the installation slitting piece between removal aircraft nose fixing base 11 and the aircraft nose removal, both can guarantee that the aluminium strip after the cutting can not imbed between two annular cutter 10, cause the fracture of aluminium strip, can guarantee again that the aluminium strip after the cutting is located in the middle of first arbor 8 and the second arbor 9, can effectively avoid aluminium strip wearing and tearing blade.
The position adjusting mechanism comprises a mounting plate 33 fixedly mounted between two fixed-point wallboards 4, a bar-shaped through hole 34 is formed in the mounting plate 33, a left baffle 35 and a right baffle 36 which can move freely are mounted in the bar-shaped through hole 34, one end of the left baffle 35 and one end of the right baffle 36 are matched with each other to adjust the position of a material sheet for unreeling, the other ends of the left baffle 35 and the right baffle 36 penetrate through the bar-shaped through hole 34 and are connected with an outer lead screw 37 and an inner lead screw 38 which are respectively in threaded connection, the inner lead screw 38 is inserted in the center of the outer lead screw 37, the inner lead screw 38 and the outer lead screw 37 can rotate freely, one end of the outer lead screw 37 penetrates through one wallboard 4 and is connected with an outer rotating handle, the other end of the outer lead screw 37 is located between two wallboards 4, the left baffle 35 is in threaded connection with the outer lead screw 37, and the outer lead screw 37 is inserted with the inner lead screw 38 which can rotate freely, interior lead screw 38 one end is passed outer lead screw 37 rotates to be installed and is kept away from outer lead screw 37 on the wallboard 4, the interior lead screw 38 other end passes outer lead screw 37 other end is connected with interior rotation handle, utilizes interior rotation handle and outer rotation handle can realize the adjustment to the distance between left baffle 35 and the right baffle 36 and left baffle 35 and the position that right baffle 36 is located, utilizes left baffle 35 and right baffle 36 to carry out spacing guide to unreeling the tablet, can ensure to unreel the effective removal on tablet both sides limit.
When the invention works, firstly, the material sheet unreeled by the unreeling machine 1 is changed in the moving direction of the unreeled material sheet through the turning guide shaft 5, then the unreeled material sheet enters the cutting auxiliary mechanism, the unreeled material sheet is limited by the left baffle 35 and the right baffle 36, simultaneously, the cutting position of the unreeled material sheet is adjusted, then the unreeled material sheet enters the cutting mechanism, through the matching of the cutting motor 23 and the cutting speed reducer 22, the annular cutters 10 distributed on the first cutter shaft 8 and the second cutter shaft 9 in a staggered manner are used for cutting, the cut finished material strips are separated through the strip separating sheets on the bracket 32, the two cut edge materials are directly wound and collected by the edge material machine 2, the finished material strips pass through the two guide shafts 26, the moving direction of the material strips is changed by the two guide shafts 26, the cut finished material strips are uniformly wound on the two reeling shafts 6 in a staggered manner by the two guide shafts 26, the winding shaft 6 is driven by a winding motor 24 and a winding speed reducer 25, finished material strips are wound and collected by the winding shaft 6, automatic cutting of winding material sheets is achieved through mutual matching of an unreeling machine, a rim charge machine 2, a cutting motor 23, a winding motor 24, a winding speed reducer 25 and a cutting speed reducer 22 in the secondary process, and the unwinding material sheets and the material strips can be effectively guaranteed to be tensioned through the linkage design of the unreeling machine 1, the rim charge machine 2, the winding speed reducer 25 and the cutting speed reducer 22, so that the equipment is more stable in operation.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.
Claims (10)
1. A full-automatic tension slitting device is characterized by comprising a feeding machine and a rim charge machine, wherein a coil stock is arranged on the feeding machine, the cutting machine is arranged between the feeding machine and the rim charge machine and connected with the feeding machine, and the feeding machine, the cutting machine and the rim charge machine are arranged on the same plane;
the cutting machine includes the bottom plate of fixed mounting on ground, fixed mounting has two wallboards that are parallel to each other, two on the bottom plate rotate between the wallboard and install the turn guiding axle that is used for changing the tablet direction of unreeling, two above the turn guiding axle fixed mounting has the aircraft nose that is used for cutting the tablet of unreeling between the wallboard, the aircraft nose is connected with first actuating mechanism, the aircraft nose both sides are equipped with the collection and cut the rolling axle of back coil stock, the rolling axle both ends are rotated and are installed two on the wallboard, rolling axle one end is passed the wallboard is connected with second actuating mechanism, first actuating mechanism, second actuating mechanism, blowing machine and rim charge machine are mutually connected and move the automation of realizing unreeling the tablet and cut.
2. The full-automatic tension slitting device according to claim 1, wherein the machine head comprises a cutting mechanism and a dividing mechanism which are matched with each other, the dividing mechanism is located above the cutting mechanism, a cutting auxiliary mechanism is arranged between the dividing mechanism and the cutting mechanism, the cutting mechanism is matched with the cutting auxiliary mechanism, and the dividing mechanism is matched with the two winding shafts.
3. The full-automatic tension slitting device as claimed in claim 2, wherein the cutting mechanism comprises a machine head base connecting two of the side plates, the machine head base is provided with an operation hole for the unwinding material sheet to pass through, the machine head base at one end of the operation hole close to the first driving mechanism is fixedly provided with a machine head fixing seat, the machine head base at one end of the operation hole far away from the first driving mechanism is provided with a machine head moving seat capable of moving freely, a driving module for driving the machine head moving seat to move is arranged between the machine head moving seat and the machine head base, the machine head fixing seat and the machine head moving seat are both provided with through grooves which are matched with each other, a slider capable of moving freely is arranged in each through groove, and a slider driving module for driving the slider to move is arranged on the side surfaces of the machine head fixing seat and the machine head moving seat, the first cutter shaft is rotatably connected between the two sliders, the second cutter shaft is rotatably installed between the machine head fixing seat and the machine head moving seat on one side of the through groove, the first cutter shaft and the second cutter shaft are respectively located on two sides of the operation hole, guide sleeves are installed on the first cutter shaft and the second cutter shaft respectively, a plurality of uniformly distributed annular cutters are installed on the guide sleeves, the annular cutters on the first cutter shaft and the second cutter shaft are distributed in a staggered mode, and one ends of the first cutter shaft and the second cutter shaft are connected with the first driving mechanism.
4. The full-automatic tension slitting device according to claim 3, wherein the driving module comprises two parallel guide rails, guide rail fixing seats are installed at two ends of each guide rail, the guide rail fixing seats are fixedly installed on the machine head base, a small lead screw is arranged on the machine head base between the two guide rails, one end of the small lead screw is rotatably installed on the machine head moving seat and used for driving the machine head moving seat to move on the guide rails, the other end of the small lead screw is connected with a moving seat speed reducer fixedly installed on the machine head base, and the moving seat speed reducer is connected with a moving seat motor.
5. The full-automatic tension slitting device according to claim 3, wherein the slider driving module comprises slider speed reducers fixedly mounted on the same side surfaces of the machine head fixing seat and the machine head moving seat respectively, driving ends of the two slider speed reducers penetrate through the machine head fixing seat and the machine head moving seat respectively to be rotatably connected with the sliders, and a slider connecting shaft rod is arranged between the two slider speed reducers to realize linkage of the two slider speed reducers.
6. The full-automatic tension slitting device according to claim 3, wherein the first driving mechanism comprises a slitting coupler connected with a first cutter shaft and a second cutter shaft respectively, the slitting coupler is connected with a slitting reducer, the reducer is connected with a slitting motor, and the slitting coupler is connected with universal joints between the first cutter shaft and the second cutter shaft respectively; the second driving mechanism comprises a winding motor, the winding motor is connected with a winding speed reducer, and the winding speed reducer is in transmission connection with a winding shaft.
7. The full-automatic tension slitting device according to claim 3, wherein the dividing mechanism comprises two guide shafts respectively engaged with the two winding shafts, the two guide shafts are arranged in parallel, one end of each of the two guide shafts is rotatably connected with a guide shaft fixing seat, the other end of each of the two guide shafts is rotatably connected with a guide shaft rotating seat, the guide shaft fixing seat is arranged on the upper surface of the machine head moving seat, the guide shaft rotating seat is rotatably arranged on the upper surface of the machine head fixing seat, the machine head moving seat is provided with a slide rail capable of realizing the movement of the guide shaft fixing seat, the guide shaft rotating seat comprises a turntable which is rotatably arranged on the upper surface of the machine head fixing seat, the turntable is also provided with a slide rail, the slide rail is provided with a movable block capable of freely moving, and one end of each of the two guide shafts is rotatably mounted on the movable block.
8. The full-automatic tension slitting device as claimed in claim 3, wherein the cutting assisting mechanism comprises two moving rails mounted on the opposite sides of the fixed mounting seat and the moving mounting seat, a freely movable support is mounted between the two moving rails, and a plurality of uniformly distributed slitting pieces are mounted on the support.
9. The full-automatic tension slitting device as claimed in claim 1, wherein the position adjusting mechanism comprises a mounting plate fixedly mounted between two fixed-point wallboards, a strip-shaped through hole is formed in the mounting plate, a left baffle and a right baffle which can move freely are mounted in the strip-shaped through hole, the left baffle and the right baffle are matched to adjust the position of a material sheet to be unreeled, and the other ends of the left baffle and the right baffle penetrate through the strip-shaped through hole and are connected with an adjusting driving mechanism.
10. The full-automatic tension slitting device according to claim 9, wherein the adjusting and driving mechanism comprises an outer lead screw, one end of the outer lead screw penetrates through one of the wall plates to be connected with an outer rotating handle, the other end of the outer lead screw is located between the two wall plates, the left baffle is installed on the outer lead screw in a threaded manner, the inner lead screw penetrates through the outer lead screw, an inner lead screw capable of freely rotating is inserted into the outer lead screw, one end of the inner lead screw penetrates through the outer lead screw to be rotatably installed on the wall plate far away from the outer lead screw, and the other end of the inner lead screw penetrates through the other end of the outer lead screw to be connected with an inner rotating handle.
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CN202111374533.2A CN113998499A (en) | 2021-11-19 | 2021-11-19 | Full-automatic tension slitting equipment |
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