CN113997170B - Arc polishing gun with adjustable radian - Google Patents
Arc polishing gun with adjustable radian Download PDFInfo
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- CN113997170B CN113997170B CN202111241281.6A CN202111241281A CN113997170B CN 113997170 B CN113997170 B CN 113997170B CN 202111241281 A CN202111241281 A CN 202111241281A CN 113997170 B CN113997170 B CN 113997170B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及打磨设备技术领域,具体为一种弧度可调的圆弧打磨枪。The invention relates to the technical field of grinding equipment, in particular to an arc grinding gun with adjustable arc.
背景技术Background technique
所谓异形件,是指非回转体结构、非回转体、非对称形状的工件,统称为异形件。简而言之,它是一块形状不规则的碎片。异型件的抛光和去毛刺问题一直是影响异型件生产效率的主要因素,异形件也经常有较多的弧度的内外立面,对这种有弧度的内外立面进行打磨,传统的打磨工具应该因打磨头的局限,不能根据内外立面的弧度大小改变打磨角度,大大降低可打磨效率,影响打磨精度。The so-called special-shaped parts refer to workpieces with non-rotating structure, non-rotating body and asymmetric shape, collectively referred to as special-shaped parts. In short, it is an irregularly shaped piece. The polishing and deburring of special-shaped parts has always been the main factor affecting the production efficiency of special-shaped parts. Special-shaped parts often have more curved inner and outer facades. For grinding such curved inner and outer facades, traditional grinding tools should Due to the limitations of the grinding head, the grinding angle cannot be changed according to the radian of the inner and outer facades, which greatly reduces the grinding efficiency and affects the grinding accuracy.
专利CN201811047995.1一种带有弧度调节功能的弧度打磨机,包括底板,所述底板的上表面设有固定架,所述固定架的上表面连接有伺服电机三,所述固定架的侧面连接有固定螺栓,所述伺服电机三的输出轴连接有U型架,所述U型架的两端固定连接有导杆,且U型架两端通过轴承配合安装有丝杠,所述丝杠通过丝杠螺母连接有滑块,且导杆贯穿滑块侧面的通孔,所述丝杠的端部设有伺服电机二,该带有弧度调节功能的弧度打磨机通过设置伺服电机二、U型架、丝杠、伺服电机三和导杆之间的相互配合来调节打磨的弧度.....Patent CN201811047995.1 A radian grinder with radian adjustment function, including a bottom plate, the upper surface of the bottom plate is provided with a fixed frame, the upper surface of the fixed frame is connected with a servo motor three, and the side of the fixed frame is connected There are fixing bolts, the output shaft of the servo motor three is connected with a U-shaped frame, the two ends of the U-shaped frame are fixedly connected with guide rods, and the two ends of the U-shaped frame are fitted with lead screws through bearings. The slider is connected through the screw nut, and the guide rod runs through the through hole on the side of the slider. The end of the screw is provided with the second servo motor. The mutual cooperation between the frame, the screw, the servo motor and the guide rod can adjust the radian of the grinding.....
专利CN201911170874.0公开了一种石材打磨装置,更具体的说是一种石材弧度可调打磨装置,包括石板固定座、打磨摆动臂和圆心调整机构,本装置根据更改圆心位置的方式,实现不同打磨弧度的调整,能够调整打磨机与石材时间的距离。所述的圆心调整机构安装在石板固定座上,打磨摆动臂安装在圆心调整机构上。Patent CN201911170874.0 discloses a stone grinding device, more specifically, a stone grinding device with an adjustable radian, including a stone plate fixing seat, a grinding swing arm and a center adjustment mechanism. This device realizes different The adjustment of the grinding arc can adjust the distance between the grinding machine and the stone time. The center-of-circle adjustment mechanism is installed on the stone slab fixing seat, and the swing arm for grinding is installed on the center-of-circle adjustment mechanism.
以上现有技术,均存在适用性不强,精度不高,结构复杂等问题,并不适用多弧形内外立面的异形工件。The above existing technologies all have problems such as poor applicability, low precision, complex structure, etc., and are not suitable for special-shaped workpieces with multi-curved inner and outer facades.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种弧度可调的圆弧打磨枪,解决了上述背景技术中提出的问题。Aiming at the deficiencies of the prior art, the present invention provides an arc grinding gun with adjustable arc, which solves the problems raised in the above-mentioned background art.
(二)技术方案(2) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种弧度可调的圆弧打磨枪,包括枪体,所述枪体内设动力组件,所述动力组件输出端连接有打磨杆,所述打磨杆滑动在枪体枪口,所述打磨杆末端连接可调弧打磨头,所述可调弧打磨头包括壳体、进气接口、阀门,所述壳体上端连接在打磨杆上,所述壳体内开设有若干组线性排列的气腔和活塞腔,所述气腔和活塞腔中心呈一直线,所述活塞腔内滑动连接活塞头,所述活塞头外侧端连接有活塞杆,所述活塞腔内部和活塞头间容置弹簧,活塞杆头部连接顶块,顶块外侧连接柔性砂板,所述气腔侧壁上开设有进气孔和出气孔,所述进气孔与进气接口相连,所述出气孔与阀门相连,所述活塞头通过阀门锁定在活塞腔内位置。In order to achieve the above object, the present invention is achieved through the following technical solutions: an arc grinding gun with adjustable arc, including a gun body, a power assembly is arranged in the gun body, and a grinding rod is connected to the output end of the power assembly. The grinding rod slides on the muzzle of the gun body, and the end of the grinding rod is connected with an adjustable arc grinding head. The adjustable arc grinding head includes a shell, an air inlet port, and a valve. There are several groups of air chambers and piston chambers arranged linearly in the housing, the center of the air chamber and the piston chamber is in a straight line, the piston chamber is slidingly connected to the piston head, and the outer end of the piston head is connected to the piston rod. A spring is accommodated inside the piston cavity and between the piston head, the head of the piston rod is connected to the top block, and the outside of the top block is connected to a flexible sand board, and the side wall of the air cavity is provided with an air inlet and an air outlet, and the air inlet and the air outlet are connected to each other. The air inlet port is connected, the air outlet hole is connected with the valve, and the piston head is locked in the piston cavity through the valve.
优选的,所述气腔前端还设有固定块腔,所述固定块腔内适配固定块,所述活塞杆滑动连接在固定块中间。Preferably, the front end of the air cavity is further provided with a fixed block cavity, and a fixed block is fitted in the fixed block cavity, and the piston rod is slidably connected in the middle of the fixed block.
优选的,所述活塞头表面还套设有密封圈,增强气密性。Preferably, a sealing ring is sheathed on the surface of the piston head to enhance airtightness.
优选的,所述活塞杆的顶部为圆头,与顶块滚动连接。Preferably, the top of the piston rod is a round head, which is rollingly connected with the top block.
优选的,所述枪体包括上壳、下壳、手柄、枪头,所述上壳和下壳相适配,所述手柄连接在下壳底端一侧,所述手柄上设有按钮开关,所述枪头设在上壳和下壳前端。Preferably, the gun body includes an upper shell, a lower shell, a handle, and a gun head, the upper shell and the lower shell are matched, the handle is connected to the bottom side of the lower shell, and the handle is provided with a button switch, The gun head is arranged at the front end of the upper shell and the lower shell.
优选的,所述动力组件包括电机和凸轮,所述电机安置在手柄内,所述电机的输出端连接在凸轮偏心位置。Preferably, the power assembly includes a motor and a cam, the motor is placed in the handle, and the output end of the motor is connected to the eccentric position of the cam.
(三)有益效果(3) Beneficial effects
本发明提供了一种弧度可调的圆弧打磨枪。具备以下有益效果:The invention provides an arc grinding gun with adjustable arc. Has the following beneficial effects:
1、该弧度可调的圆弧打磨枪,利用柔性砂板贴合所需打磨的异形工件弧形表面,并加以固定各个活塞杆的伸出长度,来对贴合弧形表面进行往复式打磨,通过调节各个活塞杆的长度,调节柔性砂板表面弧形,适应不同弧度的弧形表面,适用性更强,打磨效率更高。1. The arc grinding gun with adjustable arc uses a flexible sand plate to fit the arc surface of the special-shaped workpiece to be polished, and fixes the extension length of each piston rod to reciprocate the arc surface. , by adjusting the length of each piston rod, adjust the surface arc of the flexible sand board, adapt to the arc surface of different radians, the applicability is stronger, and the grinding efficiency is higher.
附图说明Description of drawings
图1为本发明整体结构示意图一;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明整体结构示意图二;Fig. 2 is a schematic diagram of the overall structure of the present invention;
图3为图1的A处的放大图;Fig. 3 is the enlarged view of A place of Fig. 1;
图4为图2的B处的放大图;Fig. 4 is the enlarged view of the B place of Fig. 2;
图5为可调弧打磨头内部结构示意图一;Figure 5 is a schematic diagram of the internal structure of the adjustable arc grinding head;
图6为图5的C处的放大图;Fig. 6 is an enlarged view at C of Fig. 5;
图7为可调弧打磨头内部结构示意图二;Figure 7 is a schematic diagram of the internal structure of the adjustable arc grinding head II;
图8为可调弧打磨头内部结构剖视图;Fig. 8 is a sectional view of the internal structure of the adjustable arc grinding head;
图9为图8的D处的放大图;Fig. 9 is an enlarged view at D of Fig. 8;
图10为枪体内动力组件结构示意图。Fig. 10 is a schematic diagram of the structure of the power assembly in the gun body.
图中:1、枪体;11、上壳;12、下壳;13、手柄;14、按钮开关;15、枪头;2、动力组件;21、电机;22、凸轮;3、打磨杆;4、可调弧打磨头、41、壳体;411、固定块腔;412、活塞腔;413、气腔、414、进气孔;415、出气孔;416、换气孔、42、活塞杆;421、圆头;43、顶块;44、柔性砂板;45、进气接口;46、阀门;47、固定块;48、活塞头;481、密封圈;49、弹簧;5、异形工件。In the figure: 1, the gun body; 11, the upper shell; 12, the lower shell; 13, the handle; 14, the button switch; 15, the gun head; 2, the power component; 21, the motor; 22, the cam; 3, the grinding rod; 4. Adjustable arc grinding head, 41, shell; 411, fixed block cavity; 412, piston cavity; 413, air cavity, 414, air intake hole; 415, air outlet hole; 416, ventilation hole, 42, piston rod ;421, round head; 43, top block; 44, flexible sand board; 45, air inlet port; 46, valve; 47, fixed block; 48, piston head; 481, sealing ring; 49, spring; 5, special-shaped workpiece .
具体实施方式Detailed ways
本发明实施例提供一种弧度可调的圆弧打磨枪,如图1-2所示,包括枪体1,枪体1内设动力组件2,如图10所示,本案实施例中的动力组件2包括电机21和凸轮22,电机21安置在手柄13内,电机21的输出端连接在凸轮22偏心位置,凸轮22靠近枪口处连接打磨杆3,通过电机21的旋转运动,带动偏心凸轮22往复运动,进而带动打磨杆3往复移动,本实施例中,动力组件2的动力由电机21提供,也可以采用气动形式,利用气缸内实现打磨杆3的往复移动。The embodiment of the present invention provides an arc grinding gun with adjustable radian, as shown in Figure 1-2, which includes a gun body 1, and a power assembly 2 is installed in the gun body 1, as shown in Figure 10, the power unit in the embodiment of this case Component 2 includes a motor 21 and a
如图3和4所示,打磨杆3末端连接可调弧打磨头,可调弧打磨头包括壳体、进气接口45、阀门46,壳体上端连接在打磨杆3上,如图5和6所示,壳体内开设有若干组线性排列的气腔和活塞腔412,气腔和活塞腔412中心呈一直线,活塞腔412内滑动连接活塞头48,活塞头48外侧端连接有活塞杆,活塞腔412内部和活塞头48间容置弹簧49,活塞腔412上还设有换气孔,活塞杆头部连接顶块43,顶块43外侧连接柔性砂板44,柔性砂板44外表面有砂状颗粒,气腔侧壁上开设有进气孔和出气孔415,进气孔与进气接口45相连,出气孔415与阀门46相连,活塞头48通过阀门46锁定在活塞腔412内位置,具体实施方式详见工作原理。As shown in Figures 3 and 4, the end of the
进一步的,如图5所示,在气腔前端还设有固定块腔411,固定块腔411内适配固定块47,活塞杆滑动连接在固定块47中间,通过设置固定块47,实现更好的气密性,同时活塞杆滑动在固定块47中间,也便于对固定块47中间孔进行润滑,防止活塞杆在固定块47内的滑动卡顿。Further, as shown in FIG. 5 , a
进一步的,如图5所示,活塞头48表面还套设有密封圈481,以增强气密性,稳定进气孔进来的气体在气腔内的气压,保证固定活塞头48在活塞腔412内的位置的稳定性。Further, as shown in Figure 5, the surface of the
如图8所示,活塞杆的顶部为圆头421,与顶块43滚动连接,顶块43就可以根据不同的弧度,和活塞杆形成不同的角度,更好的适应不同的弧度内外立面,使顶块43与柔性砂板44的弧度斜率一致。As shown in Figure 8, the top of the piston rod is a
具体的,如图1和2所示,枪体1包括上壳11、下壳12、手柄13、枪头15,上壳11和下壳12相适配,可用螺丝相连接,手柄13连接在下壳12底端一侧,手柄13上设有按钮开关14,枪头15设在上壳11和下壳12前端。上壳11、下壳12和手柄13内中空,内安置动力组件2和必要的连接件,按钮开关14与动力组件2的电机21线路连接,该弧度可调的圆弧打磨枪,通过手持手柄13,按压按钮开关14,来开启和闭合动力机组的电机21,实现打磨作业。Specifically, as shown in Figures 1 and 2, the gun body 1 includes an
工作原理:当弧度可调的圆弧打磨枪使用时,如图7所示,将该可调弧打磨头的柔性砂板44贴合异形工件5的弧形面,此时在异形工件5的弧形面的挤压下,各个活塞杆被退回不同的长度,活塞底面压合弹簧49,如图8所示,此时活塞腔412内的空气从换气孔流入,如图3所示,再通过进气接口45,经过进气孔向各个气腔输入空气,如图4所示,关闭阀门46,此时弹簧49的弹力和气腔内空气的压力达到一个平衡值,活塞头48被固定在活塞腔412的特定位置,由于活塞头48被固定,活塞杆的伸出长度也相应被固定,于是柔性砂板44的外表面形成和所需打磨异形工件5弧形立面一致弧形的表面,再手持该打磨抢,按下按钮开关14,对异形工件5弧形立面进行打磨作业,打磨完成后,打开阀门46,气腔内的空气由出气孔415流入,气腔内压力下降,活塞头48在弹簧49的弹力作用下,向外移动,活塞杆跟着伸长,回到如图5所示的状态,各个活塞杆伸出长度一致,再进行下一个弧形的立面打磨时,重复如上步骤即可。Working principle: when the arc grinding gun with adjustable arc is used, as shown in Figure 7, the
综上所述,该弧度可调的圆弧打磨枪,利用柔性砂板44贴合所需打磨的异形工件5弧形表面,并加以固定各个活塞杆的伸出长度,来对贴合弧形表面进行往复式打磨,通过调节各个活塞杆的长度,调节柔性砂板44表面弧形,适应不同弧度的弧形表面,适用性更强,打磨效率更高。To sum up, the arc grinding gun with adjustable arc uses the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN210147717U (en) * | 2019-07-19 | 2020-03-17 | 中国工程物理研究院机械制造工艺研究所 | Thin-wall special-shaped curved surface polishing device based on static pressure principle polishing tool |
CN211760568U (en) * | 2019-12-13 | 2020-10-27 | 阳峰 | Burnishing device is used in new energy automobile processing |
CN113118933A (en) * | 2019-12-31 | 2021-07-16 | 安克创新科技股份有限公司 | Surface treatment device |
CN211805384U (en) * | 2020-03-05 | 2020-10-30 | 浙江明机风机有限公司 | Novel surface polishing equipment for fan machining |
CN112171461B (en) * | 2020-09-21 | 2021-08-10 | 苏州浩耐特磨具有限公司 | Self-adaptive curved surface polishing system and method |
CN112548770A (en) * | 2020-12-08 | 2021-03-26 | 何鹏程 | Processing device for producing electric motorcycle parts |
CN113319707B (en) * | 2021-08-04 | 2021-10-08 | 睢宁志磊家具有限公司 | Metal furniture supports pedestal surface polishing machine |
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2021
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Denomination of invention: A curved polishing gun with adjustable curvature Granted publication date: 20230328 Pledgee: Jiangsu Gaoyou Rural Commercial Bank Co.,Ltd. Pledgor: YANGZHOU JINYANGGUANG CASTING CO.,LTD. Registration number: Y2025980017764 |
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