CN113991388A - Semi-automatic wire crimping device - Google Patents

Semi-automatic wire crimping device Download PDF

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Publication number
CN113991388A
CN113991388A CN202111375442.0A CN202111375442A CN113991388A CN 113991388 A CN113991388 A CN 113991388A CN 202111375442 A CN202111375442 A CN 202111375442A CN 113991388 A CN113991388 A CN 113991388A
Authority
CN
China
Prior art keywords
crimping
radial
disc
sliding block
action
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202111375442.0A
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Chinese (zh)
Inventor
张彬
于金洽
张红垒
孟繁超
张世先
戚勇刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
707th Research Institute of CSIC
Original Assignee
707th Research Institute of CSIC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 707th Research Institute of CSIC filed Critical 707th Research Institute of CSIC
Priority to CN202111375442.0A priority Critical patent/CN113991388A/en
Publication of CN113991388A publication Critical patent/CN113991388A/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/0482Crimping apparatus or processes combined with contact member manufacturing mechanism

Abstract

The invention relates to a semi-automatic wire crimping device which comprises a base, four radial pressing pins, a crimping action piece, a crimping action sliding block and a positioning shaft, wherein the four radial pressing pins are arranged on the base; the upper right part of the vertical plate of the base is vertically and slidably connected with a crimping action sliding block, the upper end of the crimping action sliding block is connected with a sliding block driving mechanism, and a left notch is formed in the crimping action sliding block; a disc-shaped boss is fixed on the front side of the left part of the vertical plate, the center of the disc-shaped boss and the vertical plate are correspondingly provided with shaft holes, and a positioning shaft is arranged in the shaft holes in a penetrating mode in a front-back adjustable mode; four positioning grooves extending along the radial direction are arranged on the front side surface of the disc-shaped boss, and radial pressing needles are slidably arranged in the grooves; the crimping action piece rotates the suit and is equipped with four places drive concave surface on the interior anchor ring face of disc boss outside, crimping action piece and disc boss complex circumference equipartition, and four radial tucking outer ends compress tightly the contact through roof pressure spring and four places drive concave surface respectively, and the system has overhanging actuating arm on the outer anchor ring face of crimping action piece, inserts in the left notch. The invention improves the crimping efficiency and the crimping quality.

Description

Semi-automatic wire crimping device
Technical Field
The invention belongs to the technical field of machining, and particularly relates to a semi-automatic wire crimping device.
Background
The crimping type electric connector is widely applied due to the characteristics of strong environmental adaptability, high density, small volume, high electrical property, strong reliability and the like. The traditional crimping process uses a plurality of types of crimping tools and is complex in operation, and an operator needs to select a corresponding combination of crimping pliers and a positioner according to the type of a connector and the requirement of a wire gauge by referring to a crimping tool guide for operation. In order to ensure the crimping quality, an operator must repeatedly check the correctness of a crimping tool, the type of a connector and a wire gauge, so that the problems of low crimping efficiency, poor product consistency, unstable crimping quality and the like are caused.
At present, the traditional manual crimping has the defects
The drawbacks of the crimping process of the manual crimping pliers mainly include the following two points:
1. the connector which is made of harder material needs larger holding power of hands when being pressed, the natural hand strength of general female workers is insufficient, the operation is laborious, even male workers have insufficient back strength when being pressed by the hand frequently, and the efficiency is reduced;
2. the specification of the commonly used lead is more than 5, the model of the commonly used contact element is more than 6, the lead is matched with the contact element, namely the specification of the lead is correspondingly matched with the specification of the contact element, and the arrangement combination can generate a plurality of results, namely the type selection of the positioner. If the wire is not properly mated with the contact, the gap between the wire and the contact crimping barrel may be too large or too small. The gap is too small, so that the end part of the contact piece can crack after being crimped and crush the lead; if the gap is too large, the deformation of the end of the wire and the contact is too small, and the wire is easily pulled out from the terminal connecting cylinder, which affects the crimping strength. The positioner is selected to not cause over-voltage and under-voltage faults. The over-voltage can cause metal chipping and core breakage at the contact termination, and the under-voltage can cause the contact to have a gap with the wire contact end, reducing electrical performance and termination level. The strength of the indentation has a direct influence on the tensile strength and the conductivity of the crimp joint.
In order to improve the crimping efficiency and quality, a universal positioner is used, the crimping operation steps are simplified, and the universal process of the crimping operation is perfected, so that the crimping efficiency is improved by more than 90%. The pre-designed semi-automatic crimping device replaces manpower by machinery, and after parameters are set, the crimping strength and the crimping resistance are guaranteed to be high in consistency, and the crimping quality is stable and reliable.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the semi-automatic wire crimping device which improves the crimping efficiency and the crimping quality and has better universality.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides a semi-automatic wire crimping device which characterized in that: the device comprises a base, four radial pressing pins, a compression joint acting piece, a compression joint acting slide block and a positioning shaft;
the base comprises a vertical plate, the right part on the vertical plate is connected with the crimping action sliding block in a sliding mode along the vertical direction, the upper end of the crimping action sliding block is connected with the sliding block driving mechanism, and a left notch is formed in the crimping action sliding block; a disc-shaped boss is fixed on the front side of the left part of the vertical plate, shaft holes are correspondingly formed in the center of the disc-shaped boss and the vertical plate, and the positioning shaft is arranged in the shaft holes in a penetrating mode in a front-back direction in an adjustable mode; four positioning grooves extending along the radial direction are uniformly distributed on the front side surface of the disc-shaped boss along the circumferential direction, the four positioning grooves are communicated at the inner ends, a radial pressing needle is slidably mounted in each positioning groove, and the inner ends of the four radial pressing needles are cone-head-shaped acting ends; the compression joint action piece is sleeved outside the disc-shaped boss in a rotatable mode around the center of the disc-shaped boss, four driving concave surfaces are uniformly distributed on an inner ring surface of the compression joint action piece matched with the disc-shaped boss along the circumference square, the outer ends of four radial pressing pins are respectively in pressing contact with the four driving concave surfaces through a top pressing spring, an outward extending driving arm is arranged on the outer ring surface of the compression joint action piece, and the outward extending driving arm is inserted into a left notch on the compression joint action sliding block;
when the compression action slide block moves downwards, the compression action piece swings clockwise to enable the four radial pressing pins to move inwards synchronously, and a compression force is applied to the lead and the contact piece through the conical head-shaped action end; when the pressing action slide block moves upwards, the pressing action piece swings anticlockwise to enable the four radial pressing pins to move outwards synchronously, and pressing force applied to the lead and the contact piece is relieved.
Further: the locking sleeve is fixedly arranged on the rear side of the vertical plate corresponding to the position of the shaft hole, the positioning shaft penetrates through the locking sleeve, a radial jackscrew hole is formed in the locking sleeve, and a locking jackscrew is arranged in the radial jackscrew hole, so that the positioning shaft is fixed in the shaft hole in a front-back adjustable mode.
Further: the radial pressing needle is L-shaped, the transverse edge of the radial pressing needle is embedded into the positioning groove, the vertical edge extends backwards, the outer side of the vertical edge is an arc surface, and the radial pressing needle is contacted with the driving concave surface at the corresponding position through the arc surface; a plurality of radial mounting holes are uniformly distributed in the side surface of the disc-shaped boss along the circumferential direction, the top pressure spring is mounted in each radial mounting hole, and the outer end of each top pressure spring is in top pressure contact with the inner side of the vertical edge of the radial pressing needle.
Further, the method comprises the following steps: the driving concave surface of the compression joint acting piece is composed of a vertical surface section, an inclined surface section and a plane section, wherein the vertical surface section and the inclined surface section are respectively positioned on two sides, and the plane section is connected with the vertical surface section and the inclined surface section.
Further: the positioning shaft is arranged at the center of the front end cover, and the positioning shaft is arranged at the center of the front end cover.
Further: the front baffle is fixed at the position, corresponding to the left notch, of the front side of the crimping action sliding block through a screw.
The invention has the advantages and positive effects that:
1. according to the invention, through the matching mechanisms of the four radial pressing pins, the crimping action piece and the crimping action sliding block, in the descending process of the crimping action sliding block, the four radial pressing pins are driven to synchronously apply equal crimping force to the wire and the contact piece from four directions, and the crimping in-place position is accurately controlled through the stroke of the crimping action sliding block, so that the phenomenon that the end parts of the wire and the contact piece are too small or too large in deformation is avoided, the crimping strength is ensured, and the crimping quality is stable and reliable.
2. By adopting the crimping device, only manual matching of feeding and discharging is needed, thereby greatly reducing the labor saving and improving the crimping efficiency.
3. The invention can be suitable for the compression joint of wires and contact elements with different specifications by adjusting the initial up-down position of the compression joint action slide block and the front-back position of the positioning shaft, thereby achieving better universality.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention 1;
FIG. 2 is a schematic view of the overall structure of the present invention 2;
FIG. 3 is a schematic view of the structure of FIG. 1 with the front baffle removed;
FIG. 4 is a schematic view of the structure of FIG. 3 with the front end cap removed;
fig. 5 is a schematic view of fig. 4 with a disc-shaped boss removed.
Detailed Description
The structure of the present invention will be further described by way of examples with reference to the accompanying drawings. It is to be understood that this embodiment is illustrative and not restrictive.
A semi-automatic wire crimping device, please refer to fig. 1-5, its invention points are: comprises a base 1, four radial pressing pins 8, a crimping action piece 4, a crimping action slide block 2 and a positioning shaft 6. Wherein, the base is used for: assembling other parts together according to the design position; the four radial pressing pins are pressing execution pieces; the compression joint acting piece is used for driving the four radial pressing pins to move inwards synchronously, and the positioning shaft is used for axially positioning the guide and contact piece.
The base comprises a bottom plate and a vertical plate vertically fixed on the bottom plate, a vertical groove is formed in the right position of the vertical plate, the width of the vertical groove is consistent with that of the crimping action sliding block, the crimping action sliding block is inserted into the vertical groove in a mode that the front end portion of the crimping action sliding block is exposed, guide limiting grooves are formed in two sides of the crimping action sliding block, vertical baffles are fixed to two sides of the numerical groove on the vertical plate through screws, the vertical baffles on the two sides of the vertical plate are respectively inserted into the numerical grooves in the two sides of the crimping action sliding block to limit the crimping action sliding block in the front-back direction, and the crimping action sliding block is connected with the crimping action sliding block in the up-down direction in a sliding mode. The upper end of the crimping action slider is connected with a slider driving mechanism, which is not shown in the attached drawings. The slide block driving mechanism can adopt a mechanism which can realize linear driving, such as an air cylinder, an electric push rod and the like. In order to realize the initial up-down position of the crimping action sliding block and be suitable for wires of different models, the connecting block can be realized at the rod end of the air cylinder or the electric push rod, the lower end of the connecting block can be rotatably connected with the screw rod, the lower end of the screw rod is connected with the crimping action sliding block through threads, and the up-down position of the crimping action sliding block can be adjusted by rotating the fastening sleeve fixed on the screw rod. A left notch 2.1 is formed in the crimping action sliding block, the notch is a rectangular notch, and the lower corner of the notch needs to be subjected to left guide inclined plane or rounding treatment.
A disc-shaped boss 7 is fixed on the front side of the left side of the vertical plate through a screw, shaft holes are correspondingly formed in the center of the disc-shaped boss and the vertical plate, and the positioning shaft is arranged in the shaft holes in a penetrating mode in an adjustable mode along the front-back direction. Such as: the locking sleeve 5 is fixedly arranged at the position, corresponding to the shaft hole, of the rear side of the vertical plate through a screw, the positioning shaft penetrates through the locking sleeve, a radial jackscrew hole is formed in the locking sleeve, and a locking jackscrew is arranged in the radial jackscrew hole to realize the fixing and the front-back adjustment of the positioning shaft.
Four positioning grooves extending along the radial direction are uniformly distributed on the front side surface of the disc-shaped boss along the circumferential direction, the four positioning grooves are communicated at the inner ends, a radial pressing pin is slidably mounted in each positioning groove, and the inner ends of the four radial pressing pins are cone-head-shaped acting ends and are used for directly acting on a wire to be crimped and a release piece. The compression joint acting piece is sleeved outside the disc-shaped boss in a manner of rotating around the center of the disc-shaped boss, four driving concave surfaces 4.2 are uniformly distributed on an inner ring surface of the compression joint acting piece matched with the disc-shaped boss along the circumference square, and each driving concave surface is respectively composed of a vertical surface section, an inclined surface section and a plane section, wherein the vertical surface section and the inclined surface section are positioned on two sides of the plane section. The outer ends of the four radial pressing needles are respectively in pressing contact with the driving concave surfaces at four positions through a top pressing spring 9, when the outer ends of the radial pressing needles are in contact with the plane end, the radial pressing needles are located at the outermost side, and when the outer ends of the radial pressing needles are separated from the plane section and enter into contact with the inclined plane section, the radial pressing needles move inwards to perform crimping operation on the wires and the contact elements. An overhanging driving arm 4.1 is arranged on the outer ring surface of the crimping action piece and is inserted into a left notch on the crimping action sliding block so as to realize the driving fit with the crimping action sliding block.
When the compression action slide block moves downwards, the compression action piece swings clockwise to enable the four radial pressing pins to move inwards synchronously, and a compression force is applied to the lead and the contact piece through the conical head-shaped action end; when the pressing action slide block moves upwards, the pressing action piece swings anticlockwise to enable the four radial pressing pins to move outwards synchronously, and pressing force applied to the lead and the contact piece is relieved. And completing the compression joint connection of a lead and the contact element through one up-down movement stroke of the compression joint action sliding block.
In order to facilitate the installation of the jacking spring, the radial pressing pin preferably adopts the following structure:
the radial pressing needle is L-shaped, the transverse edge of the radial pressing needle is embedded into the positioning groove, the vertical edge extends backwards, the outer side of the vertical edge is an arc surface, and the arc surface is in contact with the driving concave surface at the corresponding position. A plurality of radial mounting holes are uniformly distributed in the side face of the disc-shaped boss along the circumferential direction, a jacking spring is mounted in each radial mounting hole, and the outer end of each jacking spring is in jacking contact with the inner side of the vertical edge of each radial pressing needle.
In addition to the above main structure:
further: the front end cover 3 is disc-shaped, and the outer diameter of the front end cover is consistent with the diameter of the outer circular surface of the crimping action piece. The front end cover is fixedly connected with the front end face of the disc-shaped boss through a screw, and a plug wire through hole is formed in the center of the front end cover corresponding to the positioning shaft, so that manual feeding and discharging after compression joint are achieved. The front end cover plays the material loading guide effect on the one hand, is convenient for realize quick accurate material loading, and on the other hand has guaranteed the security of artifical material loading.
Further: the crimping action sliding block is characterized by further comprising a front baffle, the front baffle is a square baffle, the area of the front baffle is required to cover the opening size of a left notch in the crimping action sliding block, and the front baffle is fixed to the position, corresponding to the left notch, of the front side of the crimping action sliding block through a screw. The protection function to the overhanging driving arm is realized.
Although the embodiments of the present invention and the accompanying drawings are disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit of the invention and the scope of the appended claims, and therefore the scope of the invention is not limited to the disclosure of the embodiments and the accompanying drawings.

Claims (6)

1. The utility model provides a semi-automatic wire crimping device which characterized in that: the device comprises a base, four radial pressing pins, a compression joint acting piece, a compression joint acting slide block and a positioning shaft;
the base comprises a vertical plate, the right part on the vertical plate is connected with the crimping action sliding block in a sliding mode along the vertical direction, the upper end of the crimping action sliding block is connected with the sliding block driving mechanism, and a left notch is formed in the crimping action sliding block; a disc-shaped boss is fixed on the front side of the left part of the vertical plate, shaft holes are correspondingly formed in the center of the disc-shaped boss and the vertical plate, and the positioning shaft is arranged in the shaft holes in a penetrating mode in a front-back direction in an adjustable mode; four positioning grooves extending along the radial direction are uniformly distributed on the front side surface of the disc-shaped boss along the circumferential direction, the four positioning grooves are communicated at the inner ends, a radial pressing needle is slidably mounted in each positioning groove, and the inner ends of the four radial pressing needles are cone-head-shaped acting ends; the compression joint action piece is sleeved outside the disc-shaped boss in a rotatable mode around the center of the disc-shaped boss, four driving concave surfaces are uniformly distributed on an inner ring surface of the compression joint action piece matched with the disc-shaped boss along the circumference square, the outer ends of four radial pressing pins are respectively in pressing contact with the four driving concave surfaces through a top pressing spring, an outward extending driving arm is arranged on the outer ring surface of the compression joint action piece, and the outward extending driving arm is inserted into a left notch on the compression joint action sliding block;
when the compression action slide block moves downwards, the compression action piece swings clockwise to enable the four radial pressing pins to move inwards synchronously, and a compression force is applied to the lead and the contact piece through the conical head-shaped action end; when the pressing action slide block moves upwards, the pressing action piece swings anticlockwise to enable the four radial pressing pins to move outwards synchronously, and pressing force applied to the lead and the contact piece is relieved.
2. The semi-automatic wire crimping device of claim 1, characterized in that: the locking sleeve is fixedly arranged on the rear side of the vertical plate corresponding to the position of the shaft hole, the positioning shaft penetrates through the locking sleeve, a radial jackscrew hole is formed in the locking sleeve, and a locking jackscrew is arranged in the radial jackscrew hole, so that the positioning shaft is fixed in the shaft hole in a front-back adjustable mode.
3. The semi-automatic wire crimping device of claim 1, characterized in that: the radial pressing needle is L-shaped, the transverse edge of the radial pressing needle is embedded into the positioning groove, the vertical edge extends backwards, the outer side of the vertical edge is an arc surface, and the radial pressing needle is contacted with the driving concave surface at the corresponding position through the arc surface; a plurality of radial mounting holes are uniformly distributed in the side surface of the disc-shaped boss along the circumferential direction, the top pressure spring is mounted in each radial mounting hole, and the outer end of each top pressure spring is in top pressure contact with the inner side of the vertical edge of the radial pressing needle.
4. A semi-automatic wire crimping device as recited in claim 3, wherein: the driving concave surface of the compression joint acting piece is composed of a vertical surface section, an inclined surface section and a plane section, wherein the vertical surface section and the inclined surface section are respectively positioned on two sides, and the plane section is connected with the vertical surface section and the inclined surface section.
5. The semi-automatic wire crimping device of claim 1, characterized in that: the positioning shaft is arranged at the center of the front end cover, and the positioning shaft is arranged at the center of the front end cover.
6. The semi-automatic wire crimping device of claim 1, characterized in that: the front baffle is fixed at the position, corresponding to the left notch, of the front side of the crimping action sliding block through a screw.
CN202111375442.0A 2021-11-19 2021-11-19 Semi-automatic wire crimping device Withdrawn CN113991388A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111375442.0A CN113991388A (en) 2021-11-19 2021-11-19 Semi-automatic wire crimping device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111375442.0A CN113991388A (en) 2021-11-19 2021-11-19 Semi-automatic wire crimping device

Publications (1)

Publication Number Publication Date
CN113991388A true CN113991388A (en) 2022-01-28

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ID=79749537

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111375442.0A Withdrawn CN113991388A (en) 2021-11-19 2021-11-19 Semi-automatic wire crimping device

Country Status (1)

Country Link
CN (1) CN113991388A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107968A (en) * 2015-09-06 2015-12-02 泰兴市航联电连接器有限公司 Contact rear sleeve riveting tool
CN105551757A (en) * 2016-01-15 2016-05-04 胡小青 Power zero-sequence current transformer for preventing cable from loosening
CN214013372U (en) * 2020-11-17 2021-08-20 厦门广成精密工业有限公司 Mechanism terminal crimping mechanism and equipment thereof
CN113346295A (en) * 2021-06-09 2021-09-03 成都宏明电子股份有限公司 Spring pressure quick locking type electric connector

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107968A (en) * 2015-09-06 2015-12-02 泰兴市航联电连接器有限公司 Contact rear sleeve riveting tool
CN105551757A (en) * 2016-01-15 2016-05-04 胡小青 Power zero-sequence current transformer for preventing cable from loosening
CN214013372U (en) * 2020-11-17 2021-08-20 厦门广成精密工业有限公司 Mechanism terminal crimping mechanism and equipment thereof
CN113346295A (en) * 2021-06-09 2021-09-03 成都宏明电子股份有限公司 Spring pressure quick locking type electric connector

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Application publication date: 20220128