CN113988432A - Boiler full life cycle digital service system and method - Google Patents
Boiler full life cycle digital service system and method Download PDFInfo
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- CN113988432A CN113988432A CN202111278528.1A CN202111278528A CN113988432A CN 113988432 A CN113988432 A CN 113988432A CN 202111278528 A CN202111278528 A CN 202111278528A CN 113988432 A CN113988432 A CN 113988432A
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- 230000002159 abnormal effect Effects 0.000 claims abstract description 88
- 238000012423 maintenance Methods 0.000 claims abstract description 45
- 238000007689 inspection Methods 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000012544 monitoring process Methods 0.000 claims abstract description 7
- 230000005856 abnormality Effects 0.000 claims description 14
- 238000009877 rendering Methods 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 6
- 230000002596 correlated effect Effects 0.000 claims description 3
- 238000011160 research Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 2
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- 238000009776 industrial production Methods 0.000 description 2
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/04—Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/10—File systems; File servers
- G06F16/18—File system types
- G06F16/1805—Append-only file systems, e.g. using logs or journals to store data
- G06F16/1815—Journaling file systems
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
Abstract
The invention discloses a boiler full life cycle digital service system and a boiler full life cycle digital service method, relates to the technical field of boilers, and aims to solve the problem that boiler faults cannot be scientifically managed or even pre-judged in the prior art. The technical scheme is characterized by comprising an equipment parameter monitoring module, an equipment maintenance module and a fault recording module, wherein an abnormal log, an inspection log and a fault log are respectively generated; the log analysis module is used for extracting information comprising the position, type and grade of the abnormity or fault from the abnormity and fault reports in the log; the maintenance management module is used for recording the work order information and the processing progress of processing the abnormity or the fault; and the form generating module is used for generating a form according to the time sequence according to the information extracted by the log analyzing module and the maintenance management module. The invention records and scientifically analyzes abnormal or fault data of the boiler, provides data support for prejudging boiler faults, reduces the cost and improves the reliability of equipment.
Description
Technical Field
The invention relates to the technical field of boilers, in particular to a full-life-cycle digital service system and a full-life-cycle digital service method for a boiler.
Background
The boiler is an energy conversion device, the energy input into the boiler comprises chemical energy and electric energy in fuel, and the boiler outputs steam, high-temperature water or an organic heat carrier with certain heat energy. The hot water or steam generated in the boiler can directly provide heat energy for industrial production and people life, and can also be converted into mechanical energy through a steam power device, or the mechanical energy is converted into electric energy through a generator. The boiler for supplying hot water is called a hot water boiler, is mainly used for life, and has a small amount of application in industrial production. The boiler for generating steam is a steam boiler and is mainly used for thermal power stations, ships, locomotives and industrial and mining enterprises.
The on-site has urgent need for discovering the deterioration trend of the boiler in advance, and the boiler fault is scientifically predicted and predicted after parameter data such as current, temperature and the like of the boiler are acquired by an intelligent monitoring means, so that the cost is reduced, the manpower is reduced, the equipment guarantee is provided, and the production efficiency is improved.
Disclosure of Invention
The invention aims to provide a boiler full-life-cycle digital service system and a boiler full-life-cycle digital service method, which are used for recording and scientifically analyzing abnormal or fault data of a boiler, providing data support for prejudging boiler faults and achieving the effects of reducing cost and improving equipment reliability.
The above object of the present invention is achieved by the following technical solutions:
a boiler full life cycle digital service system, comprising:
the device parameter monitoring module is used for analyzing the collected working parameters of the boiler device, marking abnormal data and generating an abnormal log;
the equipment maintenance module is used for logging in and uploading relevant working details of boiler maintenance by operation and maintenance personnel, generating an inspection log, and reporting the abnormality in the inspection log if the abnormality of the equipment is actively found in the recording and maintenance process;
the fault recording module is used for recording a fault after the boiler equipment fails to generate a fault log;
the log analysis module is used for analyzing the historical abnormal logs, the inspection logs and the fault logs and extracting information comprising abnormal or fault positions, abnormal or fault types and abnormal or fault grades from abnormal and fault reports in the logs;
the maintenance management module is used for recording the work order information and the processing progress of processing the abnormity or the fault;
and the form generating module is used for generating a form according to the time sequence according to the information extracted by the log analyzing module and the maintenance management module.
The invention is further configured to: also includes:
the three-dimensional graph association module is used for associating and displaying abnormal or fault areas of the three-dimensional model of the boiler based on the information extracted by the log analysis module, and counting the number and the proportion of the abnormal or fault states in the boiler;
and the three-dimensional graph rendering module is used for longitudinally counting the abnormal or fault times of each part of the boiler in historical data, analyzing the fault risk degree of each part of the boiler by combining the abnormal or fault grade weighting, and rendering and distinguishing the parts with different risk degrees by colors in the three-dimensional model of the boiler.
The invention is further configured to: the system also comprises a management center which is used for managing user responsibility, dividing authority and setting the timing trigger of tasks.
The invention is further configured to: the system also comprises an online maintenance module used for providing multi-person video communication.
The invention is further configured to: the abnormal or fault position is represented by using numbers, and different numbers correspondingly represent each part of the boiler; the abnormal or fault type is represented by letters, and different letters correspondingly represent different abnormal or fault types; the grade of the abnormity or the fault is represented by a number, and the larger the grade of the abnormity or the fault is, the more serious the representation condition is, and the larger the number is.
The second aim of the invention is realized by the following technical scheme:
a boiler full life cycle digital service method comprises the following steps:
collecting and analyzing working parameters of boiler equipment, marking abnormal data and generating an abnormal log;
logging in and uploading relevant working details of boiler maintenance by operation and maintenance personnel, generating an inspection log, and reporting the abnormality in the inspection log if the abnormality of equipment is actively found in the recording and maintenance process;
recording the fault after the boiler equipment fails to generate a fault log;
analyzing historical abnormal logs, inspection logs and fault logs, and extracting information comprising abnormal or fault positions, abnormal or fault types and abnormal or fault levels from abnormal and fault reports in the logs;
recording the work order information and the processing progress of processing the abnormity or the fault;
and generating a form according to the time sequence according to the information extracted by the log analysis module and the maintenance management module.
The invention is further configured to: based on the information extracted by the log analysis module, displaying abnormal or fault areas of the three-dimensional model of the boiler in a correlated manner, and counting the number and the proportion of the abnormal or fault areas in the boiler in normal, abnormal and fault states respectively;
and longitudinally counting the abnormal or fault times of each part of the boiler in historical data, combining the abnormal or fault grades to weight and analyze the fault risk degree of each part of the boiler, and rendering and distinguishing the parts with different risk degrees by colors in a three-dimensional model of the boiler.
The invention is further configured to: managing user responsibilities and dividing user permissions, and setting timed triggering of tasks.
The invention is further configured to: and the method provides a solution for multi-person video communication, discussion research or remote guidance of the abnormity or the fault.
In conclusion, the beneficial technical effects of the invention are as follows:
1. through the arrangement of the equipment parameter monitoring module, the equipment maintenance module, the fault recording module, the log analysis module, the maintenance management module and the form generation module, historical abnormal data and fault data are counted and scientifically analyzed, data support is provided for predicting boiler faults, and the effects of reducing cost and improving equipment reliability are achieved;
2. through the setting of the three-dimensional graph association module and the three-dimensional graph rendering module, the parts of the boiler, which are easy to be abnormal and have faults, and the corresponding risk degree are displayed in a more intuitive mode, a better guiding effect is achieved for predicting the boiler faults, and maintenance personnel are warned to improve risk awareness.
Drawings
FIG. 1 is a schematic overall structure diagram of a first embodiment of the present invention;
FIG. 2 is a structural connection diagram for implementing the form function in the first embodiment of the present invention;
FIG. 3 is a flowchart of a second embodiment of the present invention.
Detailed Description
Example one
Referring to fig. 1, the invention discloses a boiler full life cycle digital service system, which comprises an equipment parameter monitoring module, an equipment maintenance module, a fault recording module, a log analysis module, a maintenance management module and a form generation module, wherein the modules have the function of generating a form.
Referring to fig. 1 and 2, the device parameter monitoring module is configured to analyze collected operating parameters of the boiler device, mark abnormal data, and generate an abnormal log. The device for acquiring the working parameters comprises a single chip microcomputer, and a temperature acquisition module, an ADC acquisition module, a 485 bus driving module and a storage module which are connected with the single chip microcomputer; the ADC acquisition module acquires three-phase current and voltage of a single motor; the temperature acquisition module acquires the temperature of a single motor; the ADC acquisition module is also used for acquiring vibration signals and speed signals on two sides of the shaft of a single machine; after signals are collected for a single motor, the signals are filtered and screened, and are uploaded according to a certain frequency.
And the equipment maintenance module is used for logging in by operation and maintenance personnel and uploading relevant working details of boiler maintenance to generate an inspection log, and if the equipment is actively found to be abnormal in the recording and maintenance process, reporting the abnormality in the inspection log.
And the fault recording module is used for recording the fault after the boiler equipment fails to generate a fault log.
And the log analysis module is used for analyzing the historical abnormal logs, the inspection logs and the fault logs and extracting information comprising abnormal or fault positions, abnormal or fault types and abnormal or fault grades from the abnormal and fault reports in the logs. The abnormal or fault position is represented by using numbers, and different numbers correspondingly represent each part of the boiler; the abnormal or fault type is represented by letters, and different letters correspondingly represent different abnormal or fault types; the grade of the abnormity or the fault is represented by a number, and the larger the grade of the abnormity or the fault is, the more serious the representation condition is, and the larger the number is.
And the maintenance management module is used for recording the work order information and the processing progress of processing the abnormity or the fault. In addition, in order to conveniently track the fault processing process, the maintenance management module also records actual maintenance personnel, supervisors and the like.
And the form generating module is used for generating a form according to the time sequence according to the information extracted by the log analyzing module and the maintenance management module. In the form, each time the work order information and the processing progress recorded by the maintenance management module should correspond to each abnormal or fault record in the log analysis module, and all the time and the processing time for finding the abnormal or fault should correspond to each abnormal or fault record.
In this embodiment, the abnormal log, the inspection log and the fault log may be submitted in a text manner, and the log analysis module automatically generates information by extracting keywords of the text. In other embodiments, the exception log, the inspection log and the fault log may also appear in a form, and a worker selects an exception or fault location, an exception or fault type, and an exception or fault level through a drop-down box, and specific details are supplemented in a remark form, so that the content extraction of the log analysis module is more convenient and accurate. In addition, images can also appear in the log, so that the review and the summary after the fault are convenient.
Referring to the figure, the system disclosed by the application further comprises a graphic function, and the implementation structure is as follows:
the three-dimensional graph association module is used for associating and displaying abnormal or fault areas of the three-dimensional model of the boiler based on the information extracted by the log analysis module, and counting the number and the proportion of the abnormal or fault states in the boiler;
and the three-dimensional graph rendering module is used for longitudinally counting the abnormal or fault times of each part of the boiler in historical data, analyzing the fault risk degree of each part of the boiler by combining the abnormal or fault grade weighting, and rendering and distinguishing the parts with different risk degrees by colors in the three-dimensional model of the boiler.
In the present embodiment, each part of the boiler is provided with corresponding numbers in the three-dimensional graph, and different abnormalities or faults are represented by numbers. High risk anomalies or faults are denoted by 5, such as open circuits, short circuits, etc., and low risk anomalies or faults are denoted by 1, such as screw loosening, housing cracks, etc. The intermediate levels are indicated by 4, 3, 2 in sequence and correspond to an anomaly or a fault, respectively. If the number of times of the abnormality or the fault of a certain area 1 of the boiler in the history log is 5, wherein 3 times are high-risk faults, and 2 times are low-risk faults, the weighted score is 3 × 5+2 × 1 ═ 17. As described above, if the weighted score of a certain area 2 of the boiler is 5, the color depth of the area 2 is lighter than that of the area 1 in the three-dimensional map, and the risk level of each area is visually indicated.
In addition, the system comprises other auxiliary functions, such as a management center and an online maintenance module, wherein the management center is used for managing user responsibilities and dividing permissions, and setting timed triggering of tasks, and the online maintenance module is used for providing multi-person video communication, facilitating multi-person online discussion and analysis of abnormalities and faults, and guiding to solve problems.
Example two
The invention discloses a boiler full life cycle digital service method, which comprises the following steps:
collecting and analyzing working parameters of boiler equipment, marking abnormal data and generating an abnormal log;
logging in and uploading relevant working details of boiler maintenance by operation and maintenance personnel, generating an inspection log, and reporting the abnormality in the inspection log if the abnormality of equipment is actively found in the recording and maintenance process;
recording the fault after the boiler equipment fails to generate a fault log;
analyzing historical abnormal logs, inspection logs and fault logs, and extracting information comprising abnormal or fault positions, abnormal or fault types and abnormal or fault levels from abnormal and fault reports in the logs;
recording the work order information and the processing progress of processing the abnormity or the fault;
and generating a form according to the time sequence according to the information extracted by the log analysis module and the maintenance management module.
In addition, the method can also be used for displaying abnormal or fault areas of the three-dimensional boiler model in a correlated manner based on the information extracted by the log analysis module, and counting the number and the proportion of the normal, abnormal and fault states in the boiler;
and longitudinally counting the abnormal or fault times of each part of the boiler in historical data, combining the abnormal or fault grades to weight and analyze the fault risk degree of each part of the boiler, and rendering and distinguishing the parts with different risk degrees by colors in a three-dimensional model of the boiler.
In order to improve the work management of the system to departments and workers, the method disclosed by the invention also comprises the steps of managing user responsibilities, dividing user permissions and setting the timed triggering of tasks.
In order to improve the management efficiency and provide a communication traffic way for experts, the invention also supports multi-person video communication, discusses and researches or remotely guides abnormal or fault solutions.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (9)
1. A boiler full life cycle digital service system, comprising:
the device parameter monitoring module is used for analyzing the collected working parameters of the boiler device, marking abnormal data and generating an abnormal log;
the equipment maintenance module is used for logging in and uploading relevant working details of boiler maintenance by operation and maintenance personnel, generating an inspection log, and reporting the abnormality in the inspection log if the abnormality of the equipment is actively found in the recording and maintenance process;
the fault recording module is used for recording a fault after the boiler equipment fails to generate a fault log;
the log analysis module is used for analyzing the historical abnormal logs, the inspection logs and the fault logs and extracting information comprising abnormal or fault positions, abnormal or fault types and abnormal or fault grades from abnormal and fault reports in the logs;
the maintenance management module is used for recording the work order information and the processing progress of processing the abnormity or the fault;
and the form generating module is used for generating a form according to the time sequence according to the information extracted by the log analyzing module and the maintenance management module.
2. The boiler full-life-cycle digital service system according to claim 1, further comprising:
the three-dimensional graph association module is used for associating and displaying abnormal or fault areas of the three-dimensional model of the boiler based on the information extracted by the log analysis module, and counting the number and the proportion of the abnormal or fault states in the boiler;
and the three-dimensional graph rendering module is used for longitudinally counting the abnormal or fault times of each part of the boiler in historical data, analyzing the fault risk degree of each part of the boiler by combining the abnormal or fault grade weighting, and rendering and distinguishing the parts with different risk degrees by colors in the three-dimensional model of the boiler.
3. The boiler full-life-cycle digital service system according to claim 2, wherein: the system also comprises a management center which is used for managing user responsibility, dividing authority and setting the timing trigger of tasks.
4. The boiler full-life-cycle digital service system and method according to claim 3, wherein: the system also comprises an online maintenance module used for providing multi-person video communication.
5. The boiler full-life-cycle digital service system and method according to claim 1, wherein: the abnormal or fault position is represented by using numbers, and different numbers correspondingly represent each part of the boiler; the abnormal or fault type is represented by letters, and different letters correspondingly represent different abnormal or fault types; the grade of the abnormity or the fault is represented by a number, and the larger the grade of the abnormity or the fault is, the more serious the representation condition is, and the larger the number is.
6. A boiler full life cycle digital service method is characterized by comprising the following steps:
collecting and analyzing working parameters of boiler equipment, marking abnormal data and generating an abnormal log;
logging in and uploading relevant working details of boiler maintenance by operation and maintenance personnel, generating an inspection log, and reporting the abnormality in the inspection log if the abnormality of equipment is actively found in the recording and maintenance process;
recording the fault after the boiler equipment fails to generate a fault log;
analyzing historical abnormal logs, inspection logs and fault logs, and extracting information comprising abnormal or fault positions, abnormal or fault types and abnormal or fault levels from abnormal and fault reports in the logs;
recording the work order information and the processing progress of processing the abnormity or the fault;
and generating a form according to the time sequence according to the information extracted by the log analysis module and the maintenance management module.
7. The boiler full-life-cycle digital service method according to claim 6, characterized in that:
based on the information extracted by the log analysis module, displaying abnormal or fault areas of the three-dimensional model of the boiler in a correlated manner, and counting the number and the proportion of the abnormal or fault areas in the boiler in normal, abnormal and fault states respectively;
and longitudinally counting the abnormal or fault times of each part of the boiler in historical data, combining the abnormal or fault grades to weight and analyze the fault risk degree of each part of the boiler, and rendering and distinguishing the parts with different risk degrees by colors in a three-dimensional model of the boiler.
8. The boiler full-life-cycle digital service method according to claim 7, characterized in that: managing user responsibilities and dividing user permissions, and setting timed triggering of tasks.
9. The boiler full-life-cycle digital service method according to claim 8, characterized in that: and the method provides a solution for multi-person video communication, discussion research or remote guidance of the abnormity or the fault.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111278528.1A CN113988432A (en) | 2021-10-30 | 2021-10-30 | Boiler full life cycle digital service system and method |
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| CN202111278528.1A CN113988432A (en) | 2021-10-30 | 2021-10-30 | Boiler full life cycle digital service system and method |
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| CN202111278528.1A Withdrawn CN113988432A (en) | 2021-10-30 | 2021-10-30 | Boiler full life cycle digital service system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114679397A (en) * | 2022-05-06 | 2022-06-28 | 苏州德姆斯信息技术有限公司 | Fault analysis system and method of embedded equipment |
| CN115033633A (en) * | 2022-07-01 | 2022-09-09 | 北京伽睿智能科技集团有限公司 | Method and system for realizing remote operation and maintenance service in trusted environment |
-
2021
- 2021-10-30 CN CN202111278528.1A patent/CN113988432A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114679397A (en) * | 2022-05-06 | 2022-06-28 | 苏州德姆斯信息技术有限公司 | Fault analysis system and method of embedded equipment |
| CN114679397B (en) * | 2022-05-06 | 2023-12-12 | 苏州德姆斯信息技术有限公司 | Fault analysis system and method for embedded equipment |
| CN115033633A (en) * | 2022-07-01 | 2022-09-09 | 北京伽睿智能科技集团有限公司 | Method and system for realizing remote operation and maintenance service in trusted environment |
| CN115033633B (en) * | 2022-07-01 | 2023-10-17 | 北京伽睿智能科技集团有限公司 | Remote operation and maintenance service realization method and system in information creation environment |
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