CN113981702B - Preparation device and method of graphene antibacterial down balls - Google Patents
Preparation device and method of graphene antibacterial down balls Download PDFInfo
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- CN113981702B CN113981702B CN202111330475.3A CN202111330475A CN113981702B CN 113981702 B CN113981702 B CN 113981702B CN 202111330475 A CN202111330475 A CN 202111330475A CN 113981702 B CN113981702 B CN 113981702B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 9
- 210000003746 feather Anatomy 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 210000001503 joint Anatomy 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims description 32
- 239000012530 fluid Substances 0.000 claims description 11
- 238000000889 atomisation Methods 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 4
- 238000007605 air drying Methods 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 3
- 238000011068 loading method Methods 0.000 claims 2
- 239000000463 material Substances 0.000 claims 2
- 229910002804 graphite Inorganic materials 0.000 claims 1
- 239000010439 graphite Substances 0.000 claims 1
- -1 graphite alkene Chemical class 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 6
- 238000011049 filling Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005457 optimization Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 241000272814 Anser sp. Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M19/00—Treatment of feathers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
Abstract
The invention relates to a preparation device and a preparation method of graphene antibacterial down balls, and relates to the technical field of down processing, wherein the preparation device comprises a feeding horizontal conveying belt and an atomizing sprayer arranged on the feeding horizontal conveying belt, a differential forming device is arranged at the discharge end of the feeding horizontal conveying belt, and the differential forming device comprises a driving device, a high-speed annular conveying assembly and a low-speed pushing assembly which are arranged in a butt joint manner; the down feather feeding is driven by the feeding horizontal conveying belt to be conveyed between the high-speed annular conveying assembly and the low-speed pushing assembly; the driving device drives the high-speed annular conveying component and the low-speed pushing component to convey in a differential mode, and down between the high-speed annular conveying component and the low-speed pushing component is forced to roll and form down balls. The down ball structure can be formed by rolling the down treated by the graphene antibacterial treatment liquid, the preparation process is simple and feasible, the preparation of the down ball can be directly completed, and the down ball structure is applied to a down jacket production line, so that the subsequent down filling and filling are more convenient.
Description
Technical Field
The invention belongs to the technical field of down processing, and particularly relates to a preparation device and a preparation method of graphene antibacterial down balls.
Background
The down jackets are jackets filled with down fillers, the down filled as the winter cold-proof clothes is usually duck or goose down, the corresponding cleaning and bacteriostasis operation is needed before the down jackets are filled, most of common down jackets in the market use antibacterial liquid for soaking and cleaning, meanwhile, in recent years, the antibacterial performance of graphene is slowly researched and developed, the strong antibacterial performance of the graphene is continuously accepted by the market, and the down jackets are widely applied to clothes, bedclothes and the like, so that the graphene antibacterial technology can be adopted for cleaning and bacteriostasis of the down jackets;
in the prior art, the manufacturing process of the down jacket is complex, and the manufacturing process not only consists of pretreatment of the down jacket, but also comprises a subsequent down filling process, and because the down fibers are fluffy and tiny, the filling process is easy to be uneven, thereby being unfavorable for improving the warmth retention property of the down jacket, and the down jacket needs to be correspondingly shaped, therefore, the invention provides a preparation device and a preparation method of the graphene antibacterial down ball.
Disclosure of Invention
The invention aims to solve the problems and provide a preparation device and a preparation method for the graphene antibacterial down balls, which are simple in structure and reasonable in design.
The invention realizes the above purpose through the following technical scheme:
the preparation device of the graphene antibacterial down balls comprises a feeding horizontal conveying belt and an atomizing sprayer arranged on the feeding horizontal conveying belt, wherein a differential forming device is arranged at the discharge end of the feeding horizontal conveying belt and comprises a driving device, a high-speed annular conveying assembly and a low-speed pushing assembly which are arranged in a butt joint manner;
the atomization sprayer attaches the treatment liquid to the surface of the down feather, and the down feather is fed and conveyed between the high-speed annular conveying component and the low-speed pushing component by the feeding horizontal conveying belt;
the driving device drives the high-speed annular conveying component and the low-speed pushing component to convey in a differential mode, and down between the high-speed annular conveying component and the low-speed pushing component is forced to roll and form down balls.
As a further optimization scheme of the invention, the differential forming device further comprises a housing and a mounting seat which are arranged in a butt joint way, and the high-speed annular conveying assembly comprises a plurality of conveying rollers and conveying tracks, wherein the conveying rollers are axially connected to the periphery of the mounting seat, and the conveying tracks are arranged outside the conveying rollers.
As a further optimization scheme of the invention, the low-speed pushing assembly comprises a rotating seat which is rotatably arranged on the housing, the rotating seat is in plug-in fit with the mounting seat, a plurality of limiting pushing blocks are uniformly distributed on the periphery of the outer part of the rotating seat, the outer side walls of two sides of each limiting pushing block are arranged in an arc surface, and a spherical cavity is formed between every two adjacent limiting pushing blocks.
As a further optimization scheme of the invention, the driving device comprises a driving box arranged on the outer side of the mounting seat, a driving motor arranged on the outer side of the driving box and a transmission gear assembly arranged in the driving box, wherein the transmission gear assembly comprises a driving gear, a second slave gear and a third slave gear set which are meshed with each other, and the third slave gear set is formed by two unit gears with the same tooth number and coaxially arranged.
As a further optimization scheme of the invention, one end of each conveying roller extending into the driving box is provided with a first slave gear meshed with each other, one of the first slave gears is meshed with the second slave gear, the inner side wall of the rotating seat is provided with a gear ring meshed with a unit gear of one end of the third slave gear set extending into the mounting seat, and the numbers of teeth of the first slave gear, the second slave gear, the driving gear, the unit gear of the third slave gear set and the gear ring are arranged in equal proportion and increment.
As a further optimization scheme of the invention, the differential forming device further comprises a blanking assembly, wherein the blanking assembly comprises a cylinder arranged at the bottom end of the driving device, a through groove formed in the housing and the mounting seat and communicated with each other, and a push plate connected with the piston rod end of the cylinder, and a blanking channel is arranged at the position, close to the bottom end, of the outer part of the housing, corresponding to the through groove.
As a further optimization scheme of the invention, a hot drying device is arranged on the housing, the hot drying device comprises a hot drying fan arranged outside the housing and a rotating joint which is connected with the air outlet end of the hot drying fan in a shaft way, one end of the rotating joint extending into the rotating seat is in rotating fit with a four-way connecting pipe, four main pipes are connected to the outer part of the four-way connecting pipe, a conveying ring pipe connected with the four main pipes is arranged on the inner side wall of the rotating seat, branch pipes connected with the conveying ring pipe are respectively arranged outside each limiting push block, the limiting push blocks are of hollow structures, and a group of air vents are arranged on the outer side walls of the two sides of the limiting push blocks in an oblique symmetry mode.
As a further optimization scheme of the invention, the differential forming device further comprises a feeding hopper which is arranged at the top end of the housing and connected with the discharge end of the feeding horizontal conveying belt, and a treatment liquid tank which is connected with the atomizing sprayer is arranged at the top end of the feeding horizontal conveying belt.
A preparation method of a graphene antibacterial down ball by using the preparation device described in any one of the above, comprising the following steps,
s1, pretreatment: washing down, soaking in alkali liquor, heating, steaming and boiling, and air drying for later use;
s2, preparing a treatment fluid: uniformly mixing graphene antibacterial liquid, adhesive and water according to a proportion to obtain treatment liquid;
s3, spraying treatment fluid: the pretreated down is driven to be fed by a feeding horizontal conveyor belt, and meanwhile, the treatment liquid is sprayed and attached to the surface of the down through an atomization sprayer;
s4, forming down balls: the down feather sprayed by the treatment liquid is continuously conveyed into a differential forming device by a feeding horizontal conveying belt, and then is driven by a driving device to carry out differential conveying by a high-speed annular conveying component and a low-speed pushing component, so that the down feather positioned between the two components is forced to roll and form down feather balls;
s5, drying: drying treatment is carried out when the down is formed into down balls in a rolling way through a hot drying device, and then the down balls are fed through a feeding assembly, so that the down balls are prepared.
The invention has the beneficial effects that:
1. according to the down feather ball structure, the driving device is used for driving the high-speed annular conveying assembly and the low-speed pushing assembly to convey in a differential mode, so that in the down feather pushing process of the low-speed pushing assembly, the down feather located between the high-speed annular conveying assembly and the low-speed pushing assembly is formed into the down feather ball structure in a rolling mode, the preparation process is simple and easy to implement, the down feather ball can be directly prepared, and the down feather ball structure is applied to a down jacket production line, so that follow-up down feather filling and filling are more convenient.
2. According to the invention, the thermal drying device is arranged, so that the down is subjected to thermal drying while being rolled and formed in the differential forming device, the drying process of the treatment fluid and the bonding process of the adhesive are accelerated, in addition, the air vents on the outer side walls of the two sides of the limiting push block are distributed in an oblique symmetrical manner, so that the flow direction of hot air in each spherical cavity forms annular flow, the thermal drying efficiency can be improved along the rolling direction of the down agglomeration, in addition, the rolling and balling process of the down can be promoted in the annular flow direction, the forming effect is ensured, and the equipment use efficiency is also improved.
Drawings
FIG. 1 is a schematic view of the overall structure provided by the present invention;
FIG. 2 is a schematic view of the overall structure of the differential forming device provided by the invention;
FIG. 3 is a schematic view of the internal structure of the differential forming device provided by the invention;
fig. 4 is a schematic diagram showing the structure of the differential forming device according to the present invention;
FIG. 5 is a schematic diagram of a driving apparatus according to the present invention;
fig. 6 is a schematic perspective view of a limiting push block provided by the invention;
in the figure: 1. differential forming device; 11. a housing; 12. a mounting base; 13. a conveying roller; 14. a conveyor track; 15. a rotating seat; 16. limiting push blocks; 17. feeding a hopper; 2. feeding a horizontal conveying belt; 3. an atomizing sprayer; 4. a blanking assembly; 41. a blanking channel; 42. a push plate; 43. a cylinder; 44. a through groove; 5. a hot baking device; 51. a hot air dryer; 52. a rotary joint; 53. a four-way connecting pipe; 54. a delivery loop; 55. a main pipe; 56. a branch pipe; 6. a driving device; 61. a drive box; 62. a driving motor; 63. a drive gear; 64. a first slave gear; 65. a second slave gear; 66. a third slave gear set; 67. a gear ring; 7. a treatment liquid tank; 8. and a vent.
Detailed Description
The following detailed description of the present application is provided in conjunction with the accompanying drawings, and it is to be understood that the following detailed description is merely illustrative of the application and is not to be construed as limiting the scope of the application, since numerous insubstantial modifications and adaptations of the application will be to those skilled in the art in light of the foregoing disclosure.
Example 1
Referring to fig. 1, the embodiment provides a preparation device for graphene antibacterial down balls, which comprises a feeding horizontal conveying belt 2 and an atomizing sprayer 3 arranged on the feeding horizontal conveying belt 2, wherein a differential forming device 1 is arranged at the discharge end of the feeding horizontal conveying belt 2, and the differential forming device 1 comprises a driving device 6, a high-speed annular conveying assembly and a low-speed pushing assembly which are in butt joint;
the atomization sprayer 3 attaches treatment liquid to the surface of the down feather, and the down feather is fed and conveyed between the high-speed annular conveying component and the low-speed pushing component by the feeding horizontal conveying belt 2;
the driving device 6 drives the high-speed annular conveying component and the low-speed pushing component to convey in a differential speed, so that the down between the high-speed annular conveying component and the low-speed pushing component is forced to roll and form down balls.
Example two
Referring to fig. 3-5, on the basis of the first embodiment, the differential forming device 1 further includes a housing 11 and a mounting seat 12 that are arranged in a butt joint manner, the differential forming device 1 further includes a feeding hopper 17 that is arranged at the top end of the housing 11 and is connected with the discharge end of the feeding horizontal conveying belt 2, the open arrangement facilitates the down to enter the differential forming device 1, the top end of the feeding horizontal conveying belt 2 is provided with a treatment liquid tank 7 that is connected with the atomizing sprayer 3, and the treatment liquid tank 7 is used for storing treatment liquid for treating the down.
Example III
On the basis of the second embodiment, the driving device 6 includes a driving case 61 disposed outside the mounting base 12, a driving motor 62 disposed outside the driving case 61, and a transmission gear assembly disposed inside the driving case 61, where the transmission gear assembly includes a driving gear 63, a second slave gear 65, and a third slave gear set 66 that are meshed with each other, and the third slave gear set 66 is formed by two unit gears with the same number of teeth and coaxially disposed.
One end of each conveying roller 13 extending into the driving box 61 is provided with a first secondary gear 64 meshed with each other, one of the first secondary gears 64 is meshed with a second secondary gear 65, the inner side wall of the rotating seat 15 is provided with a gear ring 67 meshed with a unit gear of the third secondary gear set 66 extending into one end of the mounting seat 12, and the numbers of teeth of the first secondary gear 64, the second secondary gear 65, the driving gear 63, the unit gear of the third secondary gear set 66 and the gear ring 67 are arranged in equal ratio and increasing.
The high-speed annular conveying assembly comprises a plurality of conveying rollers 13 which are axially connected to the periphery of the mounting seat 12, and a conveying crawler 14 which is arranged outside the plurality of conveying rollers 13.
The low-speed pushing assembly comprises a rotating seat 15 which is arranged on a housing 11 in a rotating mode, the rotating seat 15 is in plug-in connection with a mounting seat 12, a plurality of limiting pushing blocks 16 are uniformly distributed on the periphery of the outer portion of the rotating seat 15, the outer side walls of two sides of each limiting pushing block 16 are arranged in an arc surface mode, and a spherical cavity is formed between every two adjacent limiting pushing blocks 16.
The differential forming device 1 further comprises a blanking assembly 4, the blanking assembly 4 comprises a cylinder 43 arranged at the bottom end of the driving device 6, a through groove 44 formed in the housing 11 and the mounting seat 12 and communicated with each other, and a push plate 42 connected with the piston rod end of the cylinder 43, and a blanking channel 41 is arranged at the position, close to the bottom end, of the outer part of the housing 11, corresponding to the through groove 44.
Specifically, when the down balls between every two limiting pushing blocks 16 reach the position of the through groove 44, the pushing plate 42 is started by the air cylinder 43 to push the down balls in the spherical cavity to the position of the discharging channel 41 to complete discharging, and the pushing frequency of the air cylinder 43 is set according to the rotating speed of the low-speed pushing assembly.
Example IV
Referring to fig. 2 and 6, on the basis of the third embodiment, the casing 11 is provided with a drying device 5, the drying device 5 includes a drying fan 51 disposed outside the casing 11 and a rotating joint 52 axially connected to the casing 11 and connected to an air outlet end of the drying fan 51, one end of the rotating joint 52 extending into the rotating seat 15 is rotatably fitted with a four-way connecting pipe 53, the four-way connecting pipe 53 is externally connected with four main pipes 55, an inner side wall of the rotating seat 15 is provided with a conveying ring pipe 54 connected with the four main pipes 55, each outer part of the limiting push block 16 is respectively provided with a branch pipe 56 connected with the conveying ring pipe 54, the limiting push block 16 is of a hollow structure, and two outer side walls of the two sides of the limiting push block 16 are provided with a group of air vents 8 in an oblique symmetry manner.
When the low-speed pushing assembly rotates, the hot air dryer 51 is started, hot air flows into four main pipes 55 outside the low-speed pushing assembly through the rotating joint 52 and the four-way connecting pipe 53, then the hot air enters into a conveying ring pipe 54 on the side wall of the rotating seat 15 through the conveying of the main pipes 55, each limiting pushing block 16 is connected with the conveying ring pipe 54 through a branch pipe 56, and then the hot air can reach the position of each limiting pushing block 16 through the branch pipe 56, as the limiting pushing block 16 is of a hollow structure, a group of air vents 8 are obliquely and symmetrically arranged on the outer side walls of the two sides of the limiting pushing block 16, the hot air reaches the spherical cavity through the air vents 8 to heat and dry down positioned in the spherical cavity, and the drying process is accelerated.
The working principle of the invention is that firstly, down is horizontally conveyed under the drive of a feeding horizontal conveying belt 2, in the conveying process, an atomization sprayer 3 sucks graphene antibacterial liquid and aqueous solution of adhesive from a treatment liquid tank 7 and uniformly sprays the graphene antibacterial liquid and the aqueous solution of adhesive on the surface of the down, and the atomization sprayer 3 is used, so that the atomization degree is good, and the surface of the down can be uniformly adhered with the treatment liquid;
then, under the continuous conveying of the feeding horizontal conveying belt 2, down feather sequentially enters a spherical cavity formed between every two limiting pushing blocks 16 in the low-speed pushing assembly from a feeding hopper 17 of the differential forming device 1 through the discharging end of the feeding horizontal conveying belt 2, then, the driving device 6 is used for driving the high-speed annular conveying assembly and the low-speed pushing assembly to carry out differential conveying, so that the down feather between the two components is forced to roll and form down feather balls, namely,
after the driving motor 62 is started, the driving gear 63 is driven to rotate so as to drive the unit gears of the second slave gear 65 and the third slave gear set 66 which are directly meshed with each other to rotate, and as the second slave gear 65 is meshed with one of the first slave gears 64, the unit gears rotate, so that the first slave gears 64 at the end parts of the conveying rollers 13 rotate in sequence, and then the conveying rollers 13 are driven to rotate synchronously, so that the conveying caterpillar 14 rotates;
meanwhile, when the unit gear of the third slave gear set 66 positioned in the driving box 61 rotates, the unit gear coaxially arranged in the third slave gear set 66 positioned in the mounting seat 12 also rotates, and meanwhile, the gear ring 67 arranged at the inner side of the rotating seat 15 is meshed with the unit gear, so that the rotating seat 15 also rotates along with the gear ring, and the plurality of limit push blocks 16 uniformly distributed at the periphery of the rotating seat 15 rotate together, so that the down feather cakes of every two limit push blocks 16 are driven to rotate together;
in addition, it should be noted that, because the numbers of teeth of the unit gears of the first slave gear 64, the second slave gear 65, the driving gear 63 and the third slave gear set 66 and the gear ring 67 are increased in equal ratio, the conveying speed of the high-speed annular conveying assembly is faster than that of the low-speed pushing assembly, when the down feather cake is driven between every two limiting pushing blocks 16 to contact with the conveying crawler 14 with a faster speed, the down feather cake rolls, and the two limiting pushing blocks 16 limit the down feather cake, namely, the down feather cake rolls between the two limiting pushing blocks 16, and meanwhile, the side walls of the limiting pushing blocks 16 are arranged in an arc surface manner, so that the down feather cake rolls into a sphere better, in addition, under the pushing of the low-speed pushing assembly with a lower speed, the down feather between each two limiting pushing blocks 16 moves along the periphery of the high-speed annular conveying assembly until reaching the blanking assembly 4;
in the process, the thermal drying device 5 carries out thermal drying on the rolled down feather cakes in each spherical cavity, so that the drying process of the treatment fluid and the bonding process of the adhesive are accelerated, specifically, the thermal drying fan 51 is started while the rotary seat 15 rotates, hot air reaches each limit pushing block 16, the hot air reaches the down feather located in the spherical cavity through the air vent 8 to carry out thermal drying on the down feather cakes, the drying process is accelerated, and finally, the blanking component 4 carries out blanking on the rolled down feather balls.
In addition, the invention also provides a preparation method of the graphene antibacterial down ball by using the preparation device, which comprises the following steps,
s1, pretreatment: washing down, soaking in alkali liquor, heating, steaming and boiling, and air drying for later use;
s2, preparing a treatment fluid: uniformly mixing graphene antibacterial liquid, adhesive and water according to a proportion to obtain treatment liquid;
s3, spraying treatment fluid: the pretreated down is driven to be fed by a feeding horizontal conveyor belt 2, and meanwhile, the treatment liquid is sprayed and attached to the surface of the down through an atomization sprayer 3;
s4, forming down balls: the down feather sprayed by the treatment fluid is continuously conveyed into the differential forming device 1 by the feeding horizontal conveying belt 2, and then the high-speed annular conveying component and the low-speed pushing component are driven by the driving device 6 to be conveyed in a differential way, so that the down feather between the two components is forced to be formed into down balls in a rolling way;
s5, drying: drying treatment is carried out while the down is rolled and formed into down balls through a hot drying device 5, and then the down balls are discharged through a discharging assembly 4, so that the down balls are prepared.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.
Claims (2)
1. Preparation facilities of bacteriostasis feather ball of graphite alkene, including material loading horizontal conveyor belt (2) and locate atomizing spray ware (3) on material loading horizontal conveyor belt (2), its characterized in that: the discharging end of the feeding horizontal conveying belt (2) is provided with a differential forming device (1), and the differential forming device (1) comprises a driving device (6), a high-speed annular conveying assembly and a low-speed pushing assembly which are arranged in a butt joint manner;
the atomization sprayer (3) is used for attaching treatment fluid to the surface of the down feather, and the down feather is fed and conveyed between the high-speed annular conveying component and the low-speed pushing component by the feeding horizontal conveying belt (2);
the driving device (6) drives the high-speed annular conveying component and the low-speed pushing component to convey at a differential speed, so that the down between the high-speed annular conveying component and the low-speed pushing component is forced to roll and form down balls;
the differential forming device (1) further comprises a housing (11) and an installation seat (12) which are arranged in a butt joint mode, the high-speed annular conveying assembly comprises a plurality of conveying rollers (13) which are connected with the periphery of the installation seat (12) in a shaft mode and a conveying crawler belt (14) which is arranged outside the plurality of conveying rollers (13), the low-speed pushing assembly comprises a rotating seat (15) which is arranged on the housing (11) in a rotating mode, the rotating seat (15) is in plug-in fit with the installation seat (12), a plurality of limiting pushing blocks (16) are uniformly distributed on the periphery of the conveying crawler belt (14) outside the rotating seat (15), two side outer side walls of the limiting pushing blocks (16) are arranged in an arc surface mode, and a spherical cavity is formed between every two adjacent limiting pushing blocks (16);
the novel air dryer is characterized in that a heat drying device (5) is arranged on the housing (11), the heat drying device (5) comprises a heat drying fan (51) arranged outside the housing (11) and a rotating joint (52) connected with the air outlet end of the heat drying fan (51) in a shaft connection mode, one end of the rotating joint (52) extending into the rotating seat (15) is rotatably matched with a four-way connecting pipe (53), four main pipes (55) are connected to the outer portion of the four-way connecting pipe (53), conveying ring pipes (54) connected with the four main pipes (55) are arranged on the inner side wall of the rotating seat (15), branch pipes (56) connected with the conveying ring pipes (54) are arranged outside each limiting pushing block (16), the limiting pushing blocks (16) are of hollow structures, and a group of air vents (8) are formed in the outer side walls of two sides of the limiting pushing blocks (16) in an oblique symmetry mode
The driving device (6) comprises a driving box (61) arranged on the outer side of the mounting seat (12), a driving motor (62) arranged on the outer side of the driving box (61) and a transmission gear assembly arranged in the driving box (61), wherein the transmission gear assembly comprises a driving gear (63), a second driven gear (65) and a third driven gear group (66) which are meshed with each other, the third driven gear group (66) is composed of two unit gears with the same tooth number and coaxially arranged, a first driven gear (64) which is meshed with each other is arranged at one end of each conveying roller (13) extending into the driving box (61), one of the first driven gear (64) is meshed with the second driven gear (65), a gear ring (67) which is meshed with the unit gear at one end of the third driven gear group (66) extending into the mounting seat (12) is arranged on the inner side wall of the rotating seat (15), and the tooth numbers of the first driven gear (64), the second driven gear (65), the driving gear (63) and the unit gear of the third driven gear group (66) are arranged in an increasing ratio mode;
the differential forming device (1) further comprises a blanking assembly (4), the blanking assembly (4) comprises a cylinder (43) arranged at the bottom end of the driving device (6), a through groove (44) formed in the housing (11) and the mounting seat (12) and communicated with each other, and a push plate (42) connected with the piston rod end of the cylinder (43), and a blanking channel (41) is formed in the position, close to the bottom end, of the outer part of the housing (11) and corresponding to the through groove (44);
the differential forming device (1) further comprises a feeding hopper (17) which is arranged at the top end of the housing (11) and connected with the discharge end of the feeding horizontal conveying belt (2), and a treatment liquid tank (7) connected with the atomizing sprayer (3) is arranged at the top end of the feeding horizontal conveying belt (2).
2. A method for preparing graphene antibacterial down balls by using the preparation device as claimed in claim 1, which is characterized in that: comprises the steps of,
s1, pretreatment: washing down, soaking in alkali liquor, heating, steaming and boiling, and air drying for later use;
s2, preparing a treatment fluid: uniformly mixing graphene antibacterial liquid, adhesive and water according to a proportion to obtain treatment liquid;
s3, spraying treatment fluid: the pretreated down is driven to be fed by a feeding horizontal conveyor belt (2), and meanwhile, treatment liquid is sprayed and attached to the surface of the down through an atomization sprayer (3);
s4, forming down balls: the down feather sprayed by the treatment fluid is continuously conveyed into a differential forming device (1) by a feeding horizontal conveying belt (2), and then a driving device (6) is used for driving a high-speed annular conveying component and a low-speed pushing component to carry out differential conveying so as to force the down feather positioned between the two components to roll and form down balls;
s5, drying: drying treatment is carried out when the down is rolled and formed into down balls through a hot drying device (5), and then the down balls are discharged through a discharging assembly (4), so that the down balls are prepared.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111330475.3A CN113981702B (en) | 2021-11-11 | 2021-11-11 | Preparation device and method of graphene antibacterial down balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN204589422U (en) * | 2015-02-06 | 2015-08-26 | 湖州鼎源无纺制品有限公司 | A kind of fibre ball shaped device |
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| KR20210034226A (en) * | 2019-09-20 | 2021-03-30 | 김재명 | Washing Ball For Washing Machine, Manufacturing Method and Manufacturing Apparatus |
| CN213254304U (en) * | 2020-09-14 | 2021-05-25 | 中科雅丽科技有限公司 | Quick balling-up bispin prilling granulator |
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| JPH02118147A (en) * | 1986-10-21 | 1990-05-02 | E I Du Pont De Nemours & Co | Preparation of polyester fiber ball |
| US5454992A (en) * | 1994-07-13 | 1995-10-03 | E. I. Du Pont De Nemours And Company | Fiber clusters molding process and equipment |
| KR20060004056A (en) * | 2004-07-08 | 2006-01-12 | 주식회사 지이원 | Used a fiber of waste and cotten of waster the fiber ball method of production |
| CN204589422U (en) * | 2015-02-06 | 2015-08-26 | 湖州鼎源无纺制品有限公司 | A kind of fibre ball shaped device |
| CN206492474U (en) * | 2017-02-15 | 2017-09-15 | 北京安泰永盛金属材料有限公司 | aluminium slag ball forming machine with cleaning device |
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| KR20210034226A (en) * | 2019-09-20 | 2021-03-30 | 김재명 | Washing Ball For Washing Machine, Manufacturing Method and Manufacturing Apparatus |
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| CN113981702A (en) | 2022-01-28 |
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