Disclosure of Invention
In view of the foregoing, it is desirable to provide a method for purifying macromolecular surface modifiers and applications thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a method for purifying a macromolecular surface modifier, comprising the steps of:
s1: dissolving a macromolecular surface modifier in a solvent;
s2: filtering the dissolved macromolecular surface modifier by a membrane to remove insoluble impurities, thereby obtaining a purified macromolecular surface modifier solution;
the adding ratio of the macromolecular surface modifier to the solvent is 1:3 to 13.
Further, the temperature of the dissolution operation in S1 is 25-80 ℃.
Preferably, the temperature of the dissolution operation of S1 is 40-60 ℃.
Further, the solvent of S1 includes at least one of dimethylformamide, dimethylacetamide, diethyl ether, dioxane, tetrahydrofuran, acetone, dichloromethane, dimethyl sulfoxide, methanol, ethanol, and water.
Further, the membrane filtration mode described in S2 includes dead-end filtration and cross-flow filtration.
Further, the pore diameter of the filtering membrane of the S2 is 0.1-1 μm.
The purified macromolecular surface modifier is applied to preparing modified materials such as medical care materials, medical instruments, membrane materials and the like.
The method for preparing the modified material by adopting the purified macromolecular surface modifier comprises the following steps:
s11: mixing the purified macromolecular surface modifier solution with a matrix material;
s21: preparing the mixed solution of the S11 to obtain a modified material;
the mass percentage of the mixture of the macromolecular surface modifier solution and the matrix material is 0.1-50%.
Preferably, the mass percentage of the macromolecular surface modifier mixed with the matrix material is 5% -15%.
Further, the matrix material of S11 includes at least one of polysulfones, polyamides, polyolefins, polyhaloolefins, polycarbonates, polyacrylonitriles, cellulose acetate, and polyethersulfones.
Further, the method for preparing the modified material by the mixed solution in S21 comprises a thermally induced phase method, a non-solvent induced phase separation method, an evaporation induced phase separation method and an injection extrusion method.
As some of these embodiments, the macromolecular surface modifier comprises the following structure (1): g- [ B-A ]] n -B-G(1)
Wherein:
a is a hydroxyl-containing matrix segment;
b is a segment containing isocyanate groups;
g is a surface active group;
n is an integer of 1 to 10.
Further, the hydroxyl-containing matrix segment comprises poly (ethylene hydroxy-terminated adipate); diallyl phthalate; hydroxyl-terminated polybutadiene; poly (diethylene glycol) adipic acid; poly (hexamethylene carbonate) diol; poly (ethylene-co-1, 2-butene) diol; hydroxyl-terminated polytetramethylene ether; hydroxyl-terminated hydrogenated polybutadiene; 1, 6-hexanediol phthalic anhydride polyester polyol; one or more of poly (2, 2-dimethyl-1, 3-propyl carbonate).
Further, the isocyanate group-containing segment includes isophorone diisocyanate; tetramethyl xylylene diisocyanate; dicyclohexylmethane diisocyanate; hexamethylene diisocyanate; one or more of the isophorone diisocyanate.
Further, the surface active groups include C1-C15 alkyl monools; a C1-C15 fluorinated alkyl monoalcohol; a C1-C15 alkyl polyol; a C1-C15 fluorinated alkyl polyol; C1-C15 alkylamines; one or more of C1-C15 fluorinated alkylamines.
Preferably, in the macromolecular surface modifier, n is 1 or 2.
Further, the macromolecular surface modifier has a molecular weight of 1000-10000.
Further, the molecular weight of the hydroxyl group-containing matrix segment A is between 1000 and 3500 daltons.
Further, the molecular weight of the surface active group G is in the range of 100-1500 daltons.
As some examples thereof, the macromolecular surface modifier may be synthesized by the following method:
s01, respectively dissolving a hydroxyl-containing basal body chain segment A, an isocyanate-containing chain segment B and a catalyst in a solvent;
s02, mixing and reacting a solution of a hydroxyl-containing matrix segment A, an isocyanate-containing segment B and a catalyst in a nitrogen atmosphere under anhydrous conditions at a certain temperature;
s03, adding a surface active group G into the mixed material in the S02 under the nitrogen atmosphere, mixing and reacting.
Further, the catalyst in S01 is an organometallic catalyst.
Preferably, the metal catalyst comprises one of an organotin catalyst, an organobismuth catalyst and an organozinc catalyst.
Further, the solvent described in S01 is an organic high boiling point solvent.
Preferably, the organic high boiling point solvent comprises one of dimethylacetamide, dimethylsulfoxide, toluene, dimethylformamide and chlorobenzene.
Further, the temperature of S02 is 50-80 ℃. When the temperature is too low, the reaction is incomplete, and when the temperature is too high, the reaction byproducts are increased, and the polymers are increased.
Further, the mixing time of A, B and the catalyst described in S02 is 0.1 to 1 hour.
Further, the reaction time of S02 is 5-15 hours.
Further preferably, the time of the reaction of S02 is 5 to 8 hours. When the temperature is too low, the reaction is incomplete, and when the temperature is too high, the byproducts are increased and the polymers are increased.
Further, the mixing time of the mixture of S03 and G is 0.1-1 hour.
Further, the temperature at which S03 is added to the surface active group G is 30 to 60 ℃.
Further, the mixing reaction time of S03 is 12-20 hours.
Further, the molar (mass) ratio of the hydroxyl group-containing base segment A, the isocyanate group-containing segment B, and the surface active group G was 1: 1-3:1-6.
The content of the catalyst is 1-10wt% of the hydroxyl base chain segment A.
Further, the method also comprises the steps of adding a poor solvent into the materials after the S03 reaction to precipitate a product, filtering, cleaning and drying to obtain the product.
Further, the poor solvent comprises one or more of water, methanol, ethanol and acetonitrile.
Further, the cleaning agent comprises one or more of tetrahydrofuran, methanol, water, ethanol, ethylenediamine tetraacetic acid sodium salt, acetonitrile and acetone.
The beneficial effects of the invention are as follows:
(1) The purification method of the macromolecular surface modifier provided by the invention can effectively and selectively remove the polymer, the high polymer and insoluble components in the crude product, and retain the main components of the oligomeric macromolecular surface modifier;
(2) The purified macromolecular surface modifier provided by the invention ensures that the obtained modified material has better solubility and transparency and better stability and reusability when being correspondingly modified.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be further clearly and completely described in the following in conjunction with the embodiments of the present invention. It should be noted that the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Macromolecular surface modifier:
(1) Synthesizing a macromolecular surface modifier A:
all containers for synthesizing macromolecular surface modifiers were thoroughly dried at 110 ℃. 72mmol of hydroxyl-terminated poly (2, 2-dimethyl-1, 3-propyl carbonate) was added to a 1000ml glass dry three-neck flask, and the raw materials in the vessel were thoroughly introduced with ultra-pure nitrogen gas to dry and remove water overnight. 525ml of dimethylacetamide are measured with a 1000ml measuring cylinder, sealed with a rubber stopper and the solvent is pushed in with ultra-pure nitrogen. Dimethylacetamide was pushed into a three-necked flask with a double-ended needle and was miscible with hydroxy-terminated poly (2, 2-dimethyl-1, 3-propyl carbonate) and stirred well. The temperature is kept between 65 and 70 ℃ during stirring. To a 250ml glass-dry three-necked flask was added 151mmol of isophorone diisocyanate. 150ml of dimethylacetamide was measured with a 250ml measuring cylinder, sealed with a rubber stopper and the solvent was pushed with ultra pure nitrogen. Dimethylacetamide was pushed into a three-necked flask with a double-ended needle and was miscible with isophorone diisocyanate and stirred uniformly. To a 50ml glass dry round bottom flask was added 8g (10% w/w hydroxyl terminated starting weight) organotin reagent, 26ml dimethylacetamide was measured with a 50ml measuring cylinder, sealed with a rubber stopper and the solvent was purged with ultra pure nitrogen. Dimethylacetamide was pushed into a round bottom flask with a double-ended needle and was miscible with the organotin reagent and stirred well. The solution in which isophorone diisocyanate was dissolved was pushed through a double-ended needle with nitrogen into the solution in which hydroxyl-terminated poly (2, 2-dimethyl-1, 3-propyl carbonate) was dissolved, followed immediately by the addition of the solution in which organotin reagent was dissolved. The mixture was stirred uniformly and maintained at 70℃for 5 hours.
180mmol of perfluoro pentanol was added to another 50ml dry round bottom flask, sealed with a rubber stopper and the reagent pushed with ultra pure nitrogen. To the above mixture system was added perfluoro pentanol by double-ended needle, and the mixture system was kept uniformly stirred for 18 hours at 45 ℃. Finally synthesizing the macromolecular surface modifier A. The system was cooled to room temperature and was a milky white turbid liquid. Distilled water was added to the turbid liquid to produce a precipitate, and the precipitate was washed with an isopropanol/ethylenediamine tetraacetic acid solution to remove unreacted raw materials, catalyst and solvent. And gradually heating up and vacuum drying in an oven at 40-120 ℃. The final product is obtained.
The macromolecular surface modifier A has the structural formula:
(2) Macromolecular surface modifier B: the macromolecular surface modifier was obtained according to the example radical initiated polymerization process preparation method in invention CN 1970649B.
Example 1
And (3) placing the raw material of the macromolecular surface modifier A into an oven at 40-120 ℃ to gradually heat and dry in vacuum for 12 hours. Weighing 100g of dried macromolecular surface modifier according to the weight ratio of 1 (macromolecular surface modifier): 10 (dioxane): 1 (dimethylformamide) and the three components are fully stirred and mixed at 60 ℃ to be uniformly dissolved, and the mixture is kept for 12 hours.
The homogeneous solution was passed through a 0.22 μm organic microporous filter membrane by dead-end filtration. And collecting filtrate, namely the purified macromolecular surface modifier solution.
Example 2
And (3) placing the raw material of the macromolecular surface modifier A into an oven at 40-120 ℃ to gradually heat and dry in vacuum for 6 hours. Weighing 100g of dried macromolecular surface modifier according to the weight ratio of 1 (macromolecular surface modifier) to 5 (acetone): 1 (dichloromethane) and the three components are fully stirred and mixed at 40 ℃ to be uniformly dissolved, and the mixture is kept for 6 hours.
The homogeneous solution was passed through a 0.45 μm organic microporous filter by dead-end filtration. And collecting filtrate, namely the purified macromolecular surface modifier solution.
Example 3
And (3) placing the raw material of the macromolecular surface modifier B into an oven at 40-120 ℃ to gradually heat up and dry in vacuum for 10 hours. Weighing 100g of dried macromolecular surface modifier according to the weight ratio of 1 (macromolecular surface modifier): 4 (dimethylacetamide): 1 (methanol) and mixing the three components, fully stirring and mixing at 60 ℃ to dissolve uniformly, and keeping for 12 hours.
The homogeneous solution was filtered through a 200nm ceramic membrane by cross-flow filtration. And collecting filtrate, namely the purified macromolecular surface modifier solution.
Example 4
And (3) placing the raw material of the macromolecular surface modifier B into an oven at 40-120 ℃ to gradually heat and dry in vacuum for 4 hours. 100g of dried macromolecular surface modifier is weighed according to the weight ratio of 1 (macromolecular surface modifier) to 2.5 (diethyl ether): 0.5 (tetrahydrofuran) and the three components are mixed, fully stirred and uniformly dissolved at 30 ℃ and kept for 10 hours.
The homogeneous solution was filtered through a 500nm ceramic membrane by cross-flow filtration. And collecting filtrate, namely the purified macromolecular surface modifier solution.
Example 5
And (3) placing the raw material of the macromolecular surface modifier B into an oven at 40-120 ℃ to gradually heat up and dry in vacuum for 3 hours. Weighing 100g of dried macromolecular surface modifier according to the weight ratio of 1 (macromolecular surface modifier) to 3 (ethanol): 3 (water) mixing the three components, fully stirring and mixing at 50 ℃ to dissolve uniformly, and keeping for 12 hours.
The homogeneous solution was filtered through a 200nm ceramic membrane by cross-flow filtration. And collecting filtrate, namely the purified macromolecular surface modifier solution.
Example 6
The macromolecular surface modifier solution purified in example 1 was mixed with other matrix materials according to 1 (polyethersulfone): 1 (PVP): 1 (macromolecular surface modifier solution): 6 (dimethylacetamide): 1 (acetone) and is fully stirred and mixed at 45 ℃ to be dissolved uniformly, and the mixture is kept for 12 hours.
After stirring and dissolving uniformly, stopping stirring and standing for 6 hours. The organic microporous membrane is prepared by adopting a non-solvent induced phase separation method and is marked as microporous membrane A1.
Example 7
The macromolecular surface modifier solution purified in example 2 was mixed with other matrix materials according to 1 (polyethersulfone): 1 (PVP): 1 (macromolecular surface modifier solution): 6 (dimethylacetamide): 1 (acetone) and is fully stirred and mixed at 45 ℃ to be dissolved uniformly, and the mixture is kept for 12 hours.
After stirring and dissolving uniformly, stopping stirring and standing for 6 hours. The non-solvent induced phase separation method is adopted to prepare the organic microporous membrane, and the microporous membrane is marked as microporous membrane A2.
Example 8
The macromolecular surface modifier solution purified in example 3 was mixed with other matrix materials according to 1 (polyvinylidene fluoride): 1.5 (PVP): 0.5 (macromolecular surface modifier solution): 6.5 (dimethylacetamide): 0.5 (dioxane) and fully stirring at 60 ℃ to uniformly dissolve, and keeping for 12 hours.
After stirring and dissolving uniformly, stopping stirring and standing for 6 hours. The organic microporous membrane is prepared by adopting a non-solvent induced phase separation method and is marked as microporous membrane B1.
Example 9
The macromolecular surface modifier solution purified in example 4 was mixed with other matrix materials according to 1 (polyvinylidene fluoride): 1 (PVP): 1 (macromolecular surface modifier solution): 6 (dimethylacetamide): 1 (dioxane), and fully stirring and uniformly dissolving at 60 ℃ and keeping for 12 hours.
After stirring and dissolving uniformly, stopping stirring and standing for 6 hours. The organic microporous membrane is prepared by adopting a non-solvent induced phase separation method and is marked as microporous membrane B2.
Example 10
The non-purified macromolecular surfactant is selected, and the modified materials prepared according to the preparation of the examples 6 and 8 are respectively marked as A0B 0 in sequence under other conditions; meanwhile, PES film and PVDF film without macromolecular surface modifier are prepared, modified materials prepared according to the other conditions of examples 7 and 9 are marked as A3 and B3 respectively, and contact angle tests are carried out, and the results are as follows:
table 1 experimental group
Numbering device
|
A1
|
A2
|
B1
|
B2
|
Angle/°
|
99.1
|
90.6
|
73.5
|
74.1 |
Table 2 control group
Numbering device
|
A0
|
A3
|
B0
|
B3
|
Angle/°
|
94.1
|
66.6
|
72.2
|
71.8 |
Example 11
The separation membrane A1 modified by the purified modifier, the separation membrane A0 modified by the unpurified modifier and the separation membrane A3 not modified are respectively selected for carrying out A1 g/L BSA solution membrane flux test (1 Bar), and then are soaked and washed for 3 hours by 0.3mol/L sodium hydroxide, so that the flux recovery condition is tested. The results are shown in the following table:
table 3 membrane flux test data
The small knot: after the purified macromolecular surface modifier is added into the membrane material, the membrane material has better anti-pollution capability and cleaning regeneration capability compared with the membrane material which is not modified to obtain the corresponding hydrophobic (or hydrophilic) performance; although the unpurified macromolecular modifier may achieve a similar effect, the presence of impurities may result in a lower porosity and lower flux of the membrane material.