Disclosure of Invention
It has been shown that different types of fibres can be used to give different applications to open fibre concrete materials. For example, the exposed steel fiber concrete can play a role in protection because the surface of the exposed steel fiber concrete is fully distributed with steel fibers, and can be used as a protective net in places such as prisons. When the fiber in the exposed fiber concrete is polyvinyl alcohol fiber or polyacrylonitrile fiber, the concrete material has sound insulation effect and can be used as a sound insulation board.
The invention aims to disclose an exposed fiber concrete material, wherein fibers are exposed on the surface of the exposed fiber concrete material, and the exposed fiber concrete material comprises the following components in percentage by mass:
the average length of the fibers exposed from the surface of the fiber-exposed concrete material is 10-20mm.
The invention also aims to disclose a fiber-exposed concrete material, wherein fibers are exposed on the surface of the fiber-exposed concrete material, and the fiber-exposed concrete material comprises the following components in percentage by mass:
the average length of the fibers exposed from the surface of the fiber-exposed concrete material is 10-35mm.
Furthermore, the fluidity of the exposed fiber concrete material is more than or equal to 160mm.
Further, the cement is portland cement or ordinary portland cement.
Further, the admixture comprises one or more of fly ash, silica fume and slag micropowder.
Further, the water reducing agent is a polycarboxylic acid water reducing agent, and the water reducing rate is 30-40%.
Further, the synthetic fiber is selected from one or more of polyvinyl alcohol fiber, polyacrylonitrile fiber, polyester fiber and polypropylene fiber, the length of the synthetic fiber is 25-35mm, and the diameter of the synthetic fiber is more than 0.03 mm.
Furthermore, the metal fiber is steel fiber, the length of the metal fiber is 35-45mm, and the diameter of the metal fiber is 0.2-1.0mm.
Further, the retarder is selected from one or more of phosphate, gluconate and citric acid.
The invention also aims to disclose a preparation method of the exposed fiber concrete material, which comprises the following steps:
s1, uniformly mixing fine aggregate, cement and an admixture, adding fibers, stirring to be pasty, pouring into a mold, and molding to obtain a coarse product;
s2, leveling the coarse product, spraying a retarder on the surface of the coarse product, and vibrating the coarse product after the retarder penetrates through the surface of the concrete to reach a preset penetration depth;
s3, when the internal concrete reaches a final setting state, removing the formwork to obtain a concrete intermediate product;
s4, washing the concrete intermediate product to enable the fibers to be exposed out of the concrete intermediate product in a specified length;
and S5, standing and cleaning the concrete intermediate product to obtain the product.
Further, in step S2, the predetermined penetration depth is 10-20mm.
Further, in step S4, the specified length is equal to or more than 15mm.
The invention also aims to disclose the application of the exposed fiber concrete material in the aspects of protecting walls, protective railings, sound insulation boards and the like.
The invention has the following beneficial effects:
(1) When the fiber is steel fiber, the exposed fiber concrete disclosed by the invention is used in the field of protective walls and protective fence nets, and has a more excellent protective effect.
(2) When the fiber is synthetic fiber, the exposed fiber concrete is used in the field of sound insulation boards, and the synthetic fiber forms a fiber layer on the surface of the exposed fiber concrete, so that the exposed fiber concrete not only has excellent sound insulation effect, but also can absorb dust and play a certain protection role.
(3) For the exposed fiber concrete, the fiber of the exposed fiber concrete has a heat preservation function, so that the whole structure has a good heat preservation function.
(4) The preparation method of the exposed fiber concrete based on the invention has the advantages of simple preparation process, easily obtained raw materials and high economic benefit.
Detailed Description
In order to more clearly illustrate the technical solution of the present invention, the following examples are given, but the present invention is not limited thereto.
The experimental methods used in the following examples are all conventional methods unless otherwise specified; reagents, materials and the like used in the following examples are commercially available unless otherwise specified.
Examples of the invention
The testing method of the fluidity of the exposed fiber concrete material is carried out according to JGJ/T70-2009.
The cement is Portland cement, and the strength grade is 42.5;
the type of the fine aggregate is natural sand, wherein the mud content of the natural sand is less than or equal to 3wt%, and the fineness modulus is about 2.2-3.2;
the type of the water reducing agent is a polycarboxylic acid liquid water reducing agent.
Example 1
The fiber-exposed concrete material is characterized in that fibers are exposed on the surface of the fiber-exposed concrete material, and the fiber-exposed concrete material comprises the following components in percentage by mass:
the average length of the fibers exposed from the surface of the fiber-exposed concrete material was 17mm.
Wherein the diameter of the steel fiber is 0.2mm, and the length is 35mm;
the fluidity of the exposed fiber concrete material was 200mm.
The preparation method of the exposed fiber concrete material comprises the following steps:
s1, uniformly mixing the fine aggregate, cement and admixture according to the mass fraction, adding steel fiber, stirring to be pasty, pouring into a mold, and molding to obtain a crude product;
s2, leveling the coarse product by using a tool, uniformly spraying a sodium gluconate retarder on the surface of the coarse product in a high-pressure atomization mode, and vibrating the coarse product in the whole mould to compact the coarse product after the retarder penetrates the surface of the concrete to reach a preset penetration depth (20 mm);
s3, after the internal concrete reaches a final setting state, removing the formwork to obtain a concrete intermediate product;
s4, washing the concrete intermediate product with a high-pressure water gun to enable the fibers to be exposed to a specified length (the average length is about 17 mm);
s5, standing for 2 days, and cleaning the surface of the concrete intermediate product by using a brush to obtain the product exposed fiber concrete material.
Example 2
The fiber-exposed concrete material is characterized in that fibers are exposed on the surface of the fiber-exposed concrete material, and the fiber-exposed concrete material comprises the following components in percentage by mass:
the average length of the fibers exposed from the surface of the fiber-exposed concrete material was 15mm.
Wherein the diameter of the polypropylene fiber is 0.035mm, and the length is 25mm;
the fluidity of the exposed fiber concrete material was 198mm.
The preparation method of the exposed fiber concrete material comprises the following steps:
s1, uniformly mixing the fine aggregate, cement and admixture according to the mass fraction, adding polypropylene fiber, stirring to be pasty, pouring into a mold, and molding to obtain a crude product;
s2, leveling the crude product by using a tool, uniformly spraying a sodium tripolyphosphate retarder on the surface of the crude product in a high-pressure atomization mode, and vibrating the crude product in the whole mould to compact the crude product after the retarder penetrates the surface of the concrete to reach a preset penetration depth (20 mm);
s3, after the internal concrete reaches a final setting state, removing the formwork to obtain a concrete intermediate product;
s4, washing the concrete intermediate product with a high-pressure water gun to enable the fibers to be exposed to a specified length (the average length is about 15 mm);
s5, standing for 1 day, and cleaning the surface of the concrete intermediate product by using a hairbrush to obtain the product exposed fiber concrete material.
Example 3
The fiber-exposed concrete material is characterized in that fibers are exposed on the surface of the fiber-exposed concrete material, and the fiber-exposed concrete material comprises the following components in percentage by mass:
the average length of the fibers exposed from the surface of the fiber-exposed concrete material was 15mm.
Wherein, the diameter of the polyvinyl alcohol fiber is 0.3mm, and the length is 30mm;
the fluidity of the open fiber concrete material was 179mm.
The preparation method of the exposed fiber concrete material comprises the following steps:
s1, uniformly mixing the fine aggregate, cement and an admixture according to the mass fraction, adding polyvinyl alcohol fiber, stirring to be pasty, pouring into a mold, and molding to obtain a crude product;
s2, leveling the crude product by using a tool, uniformly spraying a sodium tripolyphosphate retarder on the surface of the crude product in a high-pressure atomization mode, and vibrating the crude product in the whole mould to compact the crude product after the retarder penetrates the surface of the concrete to reach a preset penetration depth (20 mm);
s3, after the internal concrete reaches a final setting state, removing the formwork to obtain a concrete intermediate product;
s4, washing the concrete intermediate product with a high-pressure water gun to enable the fibers to be exposed to a specified length (the average length is about 15 mm);
s5, standing for 1 day, and cleaning the surface of the concrete intermediate product by using a brush to obtain the product exposed fiber concrete material.
Test example
The exposed fiber concrete material obtained in example 1 was used for the test of the protection board.
The test method comprises the following steps: visual inspection was carried out.
The test results are: the steel fibers on the surface of the wall body are uniformly distributed and protrude out of the wall body in a spine shape, so that the effective isolation effect is achieved.
The fiber-exposed concrete material obtained in example 2 was used for the test of acoustical panels.
The test method comprises the following steps: according to section 1 of measurement of sound absorption coefficient and sound impedance in an acoustic impedance tube: the sound absorption coefficient of the sound absorbing material is tested by a standard test method of standing wave ratio method (GB/T18696.1).
The test results are as follows: the sound absorption coefficient of the soundproof panel was 60%.
The exposed fiber concrete material obtained in the embodiment 3 is used for testing the insulation board.
The test method comprises the following steps: and testing the heat conductivity coefficient of the heat insulation board according to a standard test method of steady-state thermal resistance of the heat insulation material and related testing heat protection board method (GB/T10294-2008).
The test results are: the thermal conductivity of the insulation board is 0.43W/m.k.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.