CN113979436A - Automatic environment-friendly activation furnace device of material loading - Google Patents

Automatic environment-friendly activation furnace device of material loading Download PDF

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Publication number
CN113979436A
CN113979436A CN202111173967.6A CN202111173967A CN113979436A CN 113979436 A CN113979436 A CN 113979436A CN 202111173967 A CN202111173967 A CN 202111173967A CN 113979436 A CN113979436 A CN 113979436A
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China
Prior art keywords
furnace
feeding
feeding system
environment
friendly
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CN202111173967.6A
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Chinese (zh)
Inventor
张兵
胡鑫
舒广
罗海兵
刘子豪
张永振
夏龙
贾翠杰
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China City Environment Protection Engineering Ltd
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China City Environment Protection Engineering Ltd
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Priority to CN202111173967.6A priority Critical patent/CN113979436A/en
Publication of CN113979436A publication Critical patent/CN113979436A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/30Active carbon
    • C01B32/39Apparatus for the preparation thereof

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

The invention relates to the technical field of environmental protection of activated coke industry, in particular to an automatic feeding environment-friendly activation furnace device; the device is provided with down the hopper including the activation furnace that contains at least one furnace body below, furnace body, still includes: furnace roof surge bin above the furnace body, and feeding system, detecting system and environmental protection system, feeding system is used for giving activation furnace feed, feeding system and feeding system are connected, monitoring system is including setting up first charge level indicator and the second charge level indicator in furnace roof surge bin, be used for monitoring the actual high charge level value and the low charge level value of furnace roof surge bin respectively and compare with the setting value of first charge level indicator and second charge level indicator, environmental protection system is connected with activation furnace and feeding system and is used for removing dust, it is chain to establish the signal between monitoring system and feeding system and the feeding system, the opening of regulation and control feeding system and feeding system stops. The activation furnace device provided by the invention can realize automatic feeding and dust removal, avoid dust pollution and protect the environment.

Description

Automatic environment-friendly activation furnace device of material loading
Technical Field
The invention relates to the technical field of environmental protection of activated coke industry, in particular to an automatic feeding environment-friendly activation furnace device.
Background
In recent years, with increasing national importance on environmental protection, the environmental protection industry enters a rapid development stage, the product green degree is improved while the industry concentration and the product quality are improved, and the reduction of the pollutant emission of unit products is still a problem which must be faced in industrial production in China; the active coke desulfurization and denitrification technology is widely applied, new power is injected for the development of the active coke industry due to the huge demand of the environment-friendly industry, some environmental problems existing in the active coke industry are exposed in the rapid development process, and typically, the ash can be raised in the production and operation process of the activation furnace, and tail gas is released into the air.
The traditional activated coke enterprise activation furnace adopts manual feeding, the feeding efficiency is low, the whole feeding process is in an open environment, and ash can be raised in the feeding process; the inside of the activation furnace is in a positive pressure operation environment, and when a water seal cover of the activation furnace is manually opened, tail gas and dust in the furnace can diffuse outwards; at present, the automatic discharging of the activation furnace is basically realized, but because the furnace body is not tightly sealed or is easy to maintain, a large amount of tail gas and dust can be emitted in the discharging process, and in the active coke desulfurization and denitration technology, dust pollution can be possibly generated in the feeding process, the furnace and the discharging process, certain harm is caused to operators, and the loss of raw materials or products can be caused.
Disclosure of Invention
In order to solve the above problems, the present invention provides an automatic feeding environment-friendly activation furnace device, which comprises an activation furnace for reaction, wherein the activation furnace comprises at least one furnace body, a feeding hopper is arranged below the furnace body, and the device further comprises:
the furnace top buffer bin is arranged above the furnace body, and stores materials and supplies the materials to the furnace body;
the feeding system is arranged above the furnace top buffer bin and is used for feeding the furnace top buffer bin;
the feeding system is connected with the feeding system and is used for feeding the materials in the carbonized material buffer bin to the feeding system;
the monitoring system comprises a first level indicator and a second level indicator, wherein the first level indicator and the second level indicator are arranged in the furnace top buffer bin and are respectively used for monitoring the actual high level value and the actual low level value of the furnace top buffer bin and comparing the actual high level value and the actual low level value with the set values of the first level indicator and the second level indicator;
the environment-friendly system is connected with the activation furnace and the feeding system and is used for removing dust;
the monitoring system establishes signal linkage with the feeding system and the feeding system, and regulates and controls starting and stopping of the feeding system and the feeding system.
Preferably, the feeding system comprises a transmission belt, a plow discharger and a blanking device, the plow discharger is arranged on the transmission belt and is positioned above the furnace top buffering bin, and the blanking device is arranged between the plow discharger and the furnace top buffering bin.
Preferably, a furnace top buffering bin is arranged above each furnace body, and a plow discharger and a blanking device are correspondingly arranged above each furnace top buffering bin.
Preferably, the blanking device comprises a feeding hole, a buffer hopper and a plurality of blanking holes, and the blanking positions of the plurality of blanking holes are different.
Preferably, the feeding system comprises a lifting machine and a chute, one end of the lifting machine is connected with the carbonized material buffer bin, the other end of the lifting machine is connected with the chute, and the chute is located above the feeding system.
Preferably, the lifter is a sealed Z-shaped bucket lifter.
Preferably, a first electric valve is arranged at a discharge hole of the carbonized material buffer bin.
Preferably, the environmental protection system comprises a first sealing cover arranged on the feeding system, a second sealing cover arranged on the outer side of the discharging hopper, and a dust remover connected with the first sealing cover and the second sealing cover through dust extraction pipelines respectively, and a second electric valve is arranged on the dust extraction pipeline.
Preferably, the environmental protection system further comprises a powder collecting device, and the powder collecting device is connected with the first sealing cover through a material collecting pipeline.
Preferably, the environmental protection system still includes draught fan and aiutage, the draught fan intercommunication the dust remover with the aiutage, gaseous after filtering send to through the draught fan the aiutage discharges.
The invention provides an automatic feeding environment-friendly activation furnace device, which belongs to the technical field of activated coke industry environment protection, wherein a carbonized material discharged from a carbonized material buffer bin is lifted above a feeding system by a lifter and then enters a transmission belt through a chute, the transmission belt sends the carbonized material to a furnace top buffer bin corresponding to a corresponding furnace body under the matching of a plow discharger, the carbonized material is activated in the furnace body and then becomes activated coke to be discharged from a discharging hopper, the activated coke is sent to a finished product packaging process after being cooled and screened, a first material level meter and a second material level meter for detecting high material level and low material level are arranged in the furnace top buffer bin, and the starting and stopping of a feeding system and the feeding system can be controlled through system linkage according to the change condition of the material level in the furnace top buffer bin, so that the full automation of the feeding of an activation furnace is realized; and the environment-friendly systems are arranged at the feeding system and the blanking hopper, so that dust can be recycled, dust pollution is avoided, and materials can be fully utilized.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following beneficial effects:
1) the automatic feeding environment-friendly activation furnace device provided by the invention adopts the closed nondestructive Z-shaped bucket elevator, reduces the generation of crushed powder, avoids dust dissipation to the environment in the conveying process, and ensures that the environment-friendly requirement is met in the feeding process;
2) according to the automatic feeding environment-friendly activation furnace device, the first sealing cover and the second sealing cover are respectively arranged on the feeding system and the discharging hopper, dust is pumped out, dust overflow in the feeding process of the activation furnace and the discharging process of a product can be avoided, pollution to the environment is reduced, and the residual carbonized materials in the first sealing cover can be collected and recycled, so that the cost is saved;
3) the automatic feeding environment-friendly activation furnace device provided by the invention adopts the blanking device with a plurality of blanking ports, so that the feeding uniformity of the activation furnace can be ensured;
4) according to the automatic feeding environment-friendly activation furnace device provided by the invention, the first material level meter and the second material level meter for monitoring the high and low material levels are arranged in the furnace top buffer bin, so that the materials in the activation furnace can be accurately monitored, and the continuous production of the activation furnace is realized;
5) according to the automatic feeding environment-friendly activation furnace device, the second electric valves are arranged on the dust extraction channels, connected with the dust remover, of the first sealing cover and the second sealing cover for adjustment, so that the extraction force of the two systems can be accurately adjusted;
6) the automatic feeding environment-friendly activation furnace device provided by the invention can complete full-automatic feeding of the activation furnace by matching the first electric valve, the lifting machine, the transmission belt, the plow discharger and the first level indicator below the carbonized material buffer bin.
Drawings
FIG. 1 is a schematic structural view of an automatic feeding environment-friendly activation furnace device of the present invention;
FIG. 2 is a schematic structural view of a blanking device of the automatic feeding environment-friendly activation furnace device of the invention.
1-furnace body; 2-feeding a hopper; 3-furnace top buffer bin; 4-a carbonized material buffer bin; 5-a first level indicator; 6-a second level indicator; 7-a transfer belt; 8-plow discharger; 9-a blanking device; 901-a feed inlet; 902-buffer bucket; 903-a feed opening; 10-a hoisting machine; 11-chute; 12-a first electrically operated valve; 13-a first sealing boot; 14-a second sealing cover; 15-dust extraction pipeline; 16-a dust remover; 17-a second electrically operated valve; 18-a powder collecting device; 19-a collecting pipe; 20-an induced draft fan; 21-exhaust funnel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention. In the drawings, the size and relative sizes of certain features may be exaggerated for clarity.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected" and "coupled" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; the term "connecting" may refer to a direct connection, an indirect connection through an intermediate, a connection between two elements or an interaction relationship between two elements, and a person skilled in the art can understand the specific meaning of the above terms in the present invention in a specific case.
In the description of the present invention, the terms "upper", "lower", "left", "right", "front", "rear", and the like are used in the orientations and positional relationships shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the designated device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In addition, in the description of the present invention, the terms "first" and "second" are used only for descriptive distinction.
As shown in the accompanying drawings 1-2 of the specification, the invention provides an automatic feeding environment-friendly activation furnace device, which comprises an activation furnace for reaction, wherein the activation furnace comprises at least one furnace body 1, a blanking hopper 2 is arranged below the furnace body 1, the activation furnace also comprises a furnace top buffer bin 3, a feeding system, a monitoring system and an environment-friendly system, the furnace top buffer bin 3 is arranged above the furnace body 1, and materials are stored in the furnace top buffer bin 3 and are fed to the furnace body 1; the feeding system is arranged above the furnace top buffer bin 3 and is used for feeding the furnace top buffer bin 3; the feeding system is connected with the feeding system and is used for feeding the materials in the carbonized material buffer bin 4 to the feeding system; the monitoring system comprises a first level indicator 5 and a second level indicator 6, the first level indicator and the second level indicator can be radar level indicators, ultrasonic level indicators or capacitance level indicators, and the like, the first level indicator 5 and the second level indicator 6 are arranged in the furnace top buffer bin 3 and are respectively used for monitoring the actual high level value and the actual low level value of the furnace top buffer bin 3 and comparing the actual high level value and the actual low level value with the set values of the first level indicator 5 and the second level indicator 6; the environmental protection system is connected with the activation furnace and the feeding system for dedusting; and signal linkage is established between the monitoring system and the feeding system, and the starting and stopping of the feeding system and the feeding system are regulated and controlled.
The activation furnace is provided with at least one furnace body 1, the activation furnace can be in a structure comprising one furnace body 1, two furnace bodies 1 or more than two furnace bodies 1, and if the activation furnace comprises two or more than two furnace bodies 1, each furnace body 1 can be independently operated without being influenced by each other; a furnace top buffer bin 3 is arranged above the furnace bodies 1, a plurality of furnace bodies 1 can share one furnace top buffer bin 3, and a furnace top buffer bin 3 is also arranged above each furnace body 1; the lower part of the furnace body 1 is provided with a discharging hopper 2 for discharging the activated coke which is activated in the furnace body 1, a plurality of furnace bodies 1 can share one discharging hopper 2, and the lower part of each furnace body 1 can be provided with one discharging hopper 2.
The structure of the activation furnace is diversified, and the activation furnace can be designed according to actual requirements, in the embodiment, the activation furnace is illustrated by taking two furnace bodies 1 as an example, a furnace top buffer bin 3 is arranged above each furnace body 1, a blanking hopper 2 is arranged below each furnace body 1, and a blanking point of a feeding system is correspondingly arranged above each furnace top buffer bin 3 and used for feeding the furnace top buffer bin 3; in order to better feed the furnace body 1, a valve (not shown in the figure) can be arranged between the furnace top buffer bin 3 and the furnace body 1, and is preferably adjusted by an electric valve.
Further, the feeding system comprises a transmission belt 7, plough type discharging devices 8 and discharging devices 9, specifically, the transmission belt 7 is provided with two plough type discharging devices 8 and two discharging devices 9, each plough type discharging device 8 is positioned above the corresponding furnace top buffering bin 3, each discharging device 9 is arranged between the corresponding plough type discharging device 8 and the furnace top buffering bin 3, each plough type discharging device 8 works independently, the plough type discharging devices 8 are controlled electrically and can regulate and control the lifting and the lowering of the plough type discharging devices 8, when the plough type discharging devices 8 are lifted, a space for material transportation is formed between the plough type discharging devices 8 and the transmission belt 7, when the plough type discharging devices 8 are lowered, the plough type discharging devices 8 are contacted with the transmission belt 7, materials are stacked on the plough type discharging devices 8 and enter the furnace top buffering bin 3 through the discharging devices 9, finishing the feeding of the furnace top buffer bin; when one of the furnace top buffering bins 3 needs to be loaded, the plow discharger 8 corresponding to the furnace top buffering bin 3 is put down, and the other plow discharger 8 is lifted, so that the furnace top buffering bin 3 can be loaded.
Further, unloader 9 is multiple spot unloader, and including a feed inlet 901, a buffering fill 902 and a plurality of feed opening 903, it is a plurality of the unloading position of feed opening 903 is inequality, and is concrete, this unloader 9 contains three feed opening 903, and the contained angle between the adjacent feed opening 903 is 45, as illustrated in the description figure 2, of course, unloader 9 not only limits to the above-mentioned structure, feed opening 903 can also be followed buffering fill 902 all around and set up, quantity and angle are decided according to actual conditions, unloader 9 is provided with a plurality of feed openings 903, can guarantee the reinforced homogeneity of activation furnace, also can avoid the material to appear in the feeding process and pile up, ensures that first charge level indicator 5 and second charge level indicator 6's measurement is more accurate.
Further, the feeding system includes lifting machine 10 and elephant trunk 11, the one end of lifting machine 10 with the carbomorphism material surge bin 4 is connected, the other end with elephant trunk 11 is connected, elephant trunk 11 is located feeding system's top, the elephant trunk 11 is located feeding system's transmission belt 7's top promptly, and is located transmission belt 7's head end, and carbomorphism material surge bin 4 is the former feed bin of carbomorphism material, and carbomorphism material surge bin 4 adopts double-deck carbon steel structure, and the inlayer steel sheet is the wearing layer, and outer steel sheet is the structural layer, and in order to realize automatic feeding, the discharge gate department of carbomorphism material surge bin 4 is provided with first motorised valve 12, and first motorised valve 12 can be electric butterfly valve, electric push-pull valve etc..
Further, in order to avoid dust emission during the loading process, the elevator 10 is a bucket elevator, and preferably is a sealed Z-shaped bucket elevator, and adopts a nondestructive material conveying structural design, and the connection part of the chute 11 and the elevator 10 is also connected in a sealing manner.
Further, the environmental protection system comprises a first sealing cover 13 arranged on the feeding system, a second sealing cover 14 arranged on the outer side of the blanking hopper 2, and a dust remover 16 connected with the first sealing cover 13 and the second sealing cover 14 through a dust extraction pipe 15 respectively, wherein the dust remover 16 can be a bag-type dust remover, an electrostatic dust remover, a magnetic dust remover and the like, preferably a bag-type dust remover, the dust extraction pipe 14 is provided with a second electric valve 17, the dust extraction pipe 15 between the first sealing cover 13 and the dust remover 16 and the dust extraction pipe 15 between the second sealing cover 14 and the dust remover 16 are both provided with a second electric valve 17, and the second electric valve 17 can be an electric butterfly valve, an electric gate valve and the like, so that the extraction force can be accurately adjusted; specifically, the first sealing cover 13 is arranged on the outer side of the transmission belt 7 and the plough discharger 8, the blanking device 9 can feed materials to the activation furnace through the first sealing cover 13, the first sealing cover 13 and the second sealing cover 14 are respectively provided with a dust extraction pipe orifice connected with the corresponding dust extraction pipe 15, and the first sealing cover 13 and the second sealing cover 14 can be made of color steel plates or thin steel plates.
Further, the environmental protection system further comprises a powder collecting device 18, the powder collecting device 18 is arranged at the tail of the conveying belt 7, the powder collecting device 18 is connected with the first sealing cover 13 through a collecting pipeline 19, the powder collecting device 18 can collect materials overflowing from the conveying belt 7, and the powder is periodically sent to a distribution system for recycling.
Further, environmental protection system still includes draught fan 20 and aiutage 21, draught fan 20 intercommunication dust remover 16 with aiutage 21, gaseous after filtering send to through draught fan 20 aiutage 21 discharges, and gaseous discharges again after detecting to reach emission standard.
According to the invention, the sealed elevator 10 is adopted in the feeding system, the first sealing cover 13 is adopted in the feeding system, the chute 11 passes through the first sealing cover 13 for feeding, the second sealing cover 14 is adopted in the discharging hopper 2, dust raising in the feeding, feeding and product outputting processes can be avoided, green production can be realized, dust in the first sealing cover 13 and the second sealing cover 14 can be discharged after being filtered by the dust remover 16, no pollution is caused to air, and the powder collecting device 18 is further arranged, so that powder overflowing from the conveying belt 7 can be collected, recycled, energy is saved, and environmental protection is realized.
According to the invention, each furnace top buffer bin 3 is provided with a first material level indicator 5 and a second material level indicator 6, the first material level indicator 5 is arranged above the second material level indicator 6, the first material level indicator 5 and the second material level indicator 6 are respectively used for monitoring a high material level and a low material level, signal linkage is established between the first material level indicator 5 and the second material level indicator 6 and a first electric valve 12, a lifting machine 10, a transmission belt 7 and a plow discharger 8 of the carbonization material buffer bin 3, and the start and stop of electric equipment can be controlled through system linkage to realize automatic feeding; the specific process is that when the second level indicator 6 in one of the furnace top buffering bins 3 displays a low level and gives an alarm, the first electric valve 12, the elevator 10 and the transmission belt 7 are started to operate, materials are transported to the transmission belt 7, the plow discharger 8 corresponding to the furnace top buffering bin 3 to be loaded is put down, the other plow discharger 8 is lifted, the furnace top buffering bin 3 to be loaded can be loaded, the materials enter the furnace top buffering bin 3 through the corresponding blanking device 9, when the first level indicator 5 displays a high level alarm, the loading of the furnace top buffering bin 3 is stopped, and similarly, when the other furnace top buffering bin 3 needs to be loaded, the corresponding plow discharger 8 is put down, and the other plow discharger 8 is lifted; after the two furnace top buffer bins 3 finish feeding, the first electric valve 12, the hoister 10 and the transmission belt 7 stop running, feeding is suspended, and automatic feeding of the activation furnace is realized.
It should be understood by those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Although an embodiment of the present invention has been described, it is to be understood that the present invention should not be limited to this embodiment, and variations and modifications can be made by those skilled in the art within the spirit and scope of the present invention as defined in the appended claims.

Claims (10)

1. The utility model provides an automatic material loading environment-friendly activation furnace device, is including the activation furnace that is used for the reaction, the activation furnace contains at least one furnace body, the furnace body below is provided with down the hopper, its characterized in that still includes:
the furnace top buffer bin is arranged above the furnace body, and stores materials and supplies the materials to the furnace body;
the feeding system is arranged above the furnace top buffer bin and is used for feeding the furnace top buffer bin;
the feeding system is connected with the feeding system and is used for feeding the materials in the carbonized material buffer bin to the feeding system;
the monitoring system comprises a first level indicator and a second level indicator, wherein the first level indicator and the second level indicator are arranged in the furnace top buffer bin and are respectively used for monitoring the actual high level value and the actual low level value of the furnace top buffer bin and comparing the actual high level value and the actual low level value with the set values of the first level indicator and the second level indicator;
the environment-friendly system is connected with the activation furnace and the feeding system and is used for removing dust;
the monitoring system establishes signal linkage with the feeding system and the feeding system, and regulates and controls starting and stopping of the feeding system and the feeding system.
2. The automatic feeding environment-friendly activation furnace device as claimed in claim 1, wherein said feeding system comprises a conveying belt, a plow discharger and a blanking device, said plow discharger is arranged on said conveying belt and above said furnace top surge bin, and said blanking device is arranged between said plow discharger and said furnace top surge bin.
3. The automatic feeding environment-friendly activation furnace device as claimed in claim 2, wherein a furnace top buffering bin is arranged above each furnace body, and a plow discharger and a blanking device are correspondingly arranged above each furnace top buffering bin.
4. The automatic feeding environment-friendly activation furnace device as claimed in claim 2, wherein the blanking device comprises a feeding port, a buffer hopper and a plurality of blanking ports, and the blanking positions of the plurality of blanking ports are different.
5. The automatic feeding environment-friendly activation furnace device as claimed in claim 1, wherein the feeding system comprises a lifter and a chute, one end of the lifter is connected with the carbonized material buffer bin, the other end of the lifter is connected with the chute, and the chute is positioned above the feeding system.
6. The automatic feeding environment-friendly activation furnace device as claimed in claim 5, wherein said elevator is a sealed Z-shaped bucket elevator.
7. The automatic feeding environment-friendly activation furnace device as claimed in claim 1, wherein a discharge port of the carbonized material surge bin is provided with a first electric valve.
8. The automatic feeding environment-friendly activation furnace device as claimed in claim 1, wherein the environment-friendly system comprises a first sealing cover arranged on the feeding system, a second sealing cover arranged outside the blanking hopper, and a dust remover respectively connected with the first sealing cover and the second sealing cover through dust extraction pipes, and the dust extraction pipes are provided with second electric valves.
9. The automatic feeding environment-friendly activation furnace device as claimed in claim 8, wherein the environment-friendly system further comprises a powder collecting device, and the powder collecting device is connected with the first sealing cover through a material collecting pipeline.
10. The automatic feeding environment-friendly activation furnace device as claimed in claim 8, wherein the environment-friendly system further comprises an induced draft fan and an exhaust funnel, the induced draft fan is communicated with the dust remover and the exhaust funnel, and gas is filtered and then sent to the exhaust funnel through the induced draft fan to be discharged.
CN202111173967.6A 2021-10-09 2021-10-09 Automatic environment-friendly activation furnace device of material loading Pending CN113979436A (en)

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