CN113977823A - Coupled semi-annular bending waveguide microwave reactor - Google Patents
Coupled semi-annular bending waveguide microwave reactor Download PDFInfo
- Publication number
- CN113977823A CN113977823A CN202111251281.4A CN202111251281A CN113977823A CN 113977823 A CN113977823 A CN 113977823A CN 202111251281 A CN202111251281 A CN 202111251281A CN 113977823 A CN113977823 A CN 113977823A
- Authority
- CN
- China
- Prior art keywords
- waveguide
- reaction
- semi
- microwave
- electric controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005452 bending Methods 0.000 title claims abstract description 6
- 238000006243 chemical reaction Methods 0.000 claims abstract description 77
- 238000007789 sealing Methods 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 37
- 238000004073 vulcanization Methods 0.000 claims abstract description 32
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 229920001971 elastomer Polymers 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 25
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 230000009123 feedback regulation Effects 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 claims 1
- 230000006378 damage Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- BMFMTNROJASFBW-UHFFFAOYSA-N 2-(furan-2-ylmethylsulfinyl)acetic acid Chemical compound OC(=O)CS(=O)CC1=CC=CO1 BMFMTNROJASFBW-UHFFFAOYSA-N 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 125000004185 ester group Chemical group 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920001875 Ebonite Polymers 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000011197 physicochemical method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000013040 rubber vulcanization Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000012936 vulcanization activator Substances 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0855—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using microwave
Abstract
The invention discloses a coupled semi-annular bending waveguide microwave reactor, which comprises an electric controller, a waveguide and a reaction bin, wherein the waveguide is semi-annular, the interior of the waveguide is hollow, one end of the waveguide is closed, the other end of the waveguide is fixedly provided with the electric controller, and the electric controller is electrically connected with a microwave source; the waveguide inner side wall is fixedly connected with the reaction bin, and a plurality of gaps penetrating through the waveguide inner side wall to the reaction bin are formed in the waveguide inner side wall. The invention is provided with the semi-annular waveguide, so that microwaves can be efficiently introduced into the reaction container; the electric controller controls microwave emission, temperature detection and prompting; the wall of the reaction vessel can bear pressure; the pressurizing block provides pressure for the sealing cover to ensure a sealing environment; the device has sealed reaction environment, and avoids the pollution of microwave leakage to the environment and the damage to human body; the device is simple to operate and high in heating efficiency; the temperature can be fed back, adjusted and controlled, and the vulcanization efficiency is greatly improved; the semi-intelligent control saves manpower; buzzer, pilot lamp are reminded, have promoted work efficiency and security.
Description
Technical Field
The invention belongs to the technical field of rubber product vulcanizing devices, and particularly relates to a coupled semi-annular bending waveguide microwave reactor.
Background
Rubber raw rubber also has some useful application characteristics, but has a plurality of defects, such as low strength and low elasticity; it becomes hard when cold and sticky when hot; easily aged, etc. To improve the properties of the raw rubber, sulfur or many other chemical crosslinking agents and physicochemical methods are used for crosslinking, thereby expanding the range of applications of the rubber. In the rubber industry, it has been customary to refer to cross-linking of rubber as vulcanization. The vulcanization lays a foundation for large-scale industrial production and application of rubber.
After latex is obtained from a rubber tree, the latex is subjected to impurity removal, dilution and acid addition for solidification, and industrial natural rubber finished products are obtained through curing, pressing and creping, granulation and vulcanization. In the process, the rubber is subjected to a series of complex chemical changes, and the plastic rubber compound is changed into high-elasticity or hard cross-linked rubber, so that more complete physical and mechanical properties and chemical properties are obtained, and the use value and the application range of the rubber material are improved and widened. Thus, vulcanization is of great importance for the manufacture and use of rubber and its articles.
Vulcanization can be achieved by: the semi-finished product made by processing raw rubber, plasticated rubber and mixed rubber through calendering, extruding, forming and the like is converted into a soft elastic rubber product or a hard rubber product again under the action of a vulcanization system under certain external conditions, so that the technical process of service performance is obtained. In the vulcanization process, raw rubber in the rubber material components and a vulcanizing agent or raw rubber are heated to generate chemical reaction, and linear rubber macromolecules are crosslinked into macromolecules with a three-dimensional network structure.
The vulcanization speed is very low under most conditions only by using the crosslinking agent, the use value is not high, and a vulcanization accelerator and a vulcanization activator which can improve the vulcanization speed of rubber, reduce the vulcanization temperature, reduce the dosage of the crosslinking agent and improve the vulcanization degree and the activity of the accelerator are required to be added. The process conditions necessary for vulcanization, namely vulcanization temperature, time and pressure. Therefore, the reasonable determination and strict control of the vulcanization process conditions are key links for determining the quality of rubber products.
The microwave heating principle is as follows: when microwave is used for heating rubber, under the action of a rapidly changing microwave field, the polar orientation of polar molecules in the rubber changes along with the change of an external electric field, so that the effect of the spin motion of the polar molecules is caused, electromagnetic loss occurs, the field energy of the microwave field is converted into heat energy in a material, the temperature of a medium is increased, and the purpose of heating by using the microwave is achieved.
At present, heating equipment for rubber vulcanization is mostly heated by conventional hot oil, and because the rubber has low thermal conductivity, the time and energy consumption are long when the rubber is completely heated to the temperature required by vulcanization reaction; thereby also having below the equipment that vulcanizes through microwave heating rubber in the market, the conveyer belt transmission material is adopted in the microwave heating device who uses more for heating device can't seal, causes the microwave to leak, and is very big to operating personnel's bodily injury.
Therefore, in order to solve the above problems, a coupled half-ring curved waveguide microwave reactor is proposed herein.
Disclosure of Invention
In order to solve the technical problem, the invention designs a coupled semi-annular curved waveguide microwave reactor, which is provided with a semi-annular waveguide and can efficiently guide microwaves into a reaction container; the staggered gaps prevent the microwaves of two adjacent gaps from mutually offsetting to lose the heating effect; the electric controller controls microwave emission, temperature detection and prompt, so that the device can stably work under the most suitable condition, and the vulcanization efficiency is improved; the wall thickness of the reaction vessel is more than 20mm, and the reaction vessel can bear the pressure in the vulcanization process; the pressurizing block provides pressure for the sealing cover, resists the pressure in the reaction vessel in the vulcanization process and ensures the sealing environment.
In order to achieve the technical effects, the invention is realized by the following technical scheme: a coupled semi-annular bending waveguide microwave reactor comprises an electric controller, a waveguide and a reaction chamber, and is characterized in that: the waveguide is in a semi-annular shape, the interior of the waveguide is hollow, one end of the waveguide is closed, the other end of the waveguide is fixedly provided with an electric controller, and the electric controller is electrically connected with a microwave source; the waveguide inner side wall is fixedly connected with the reaction bin, and a plurality of gaps penetrating through the waveguide inner side wall to the reaction bin are formed in the waveguide inner side wall.
Furthermore, a control unit is arranged in the electric controller, and the microwave source, the temperature sensor, the timing module, the buzzer, the indicator light, the control panel and the power supply module are electrically connected to the control unit; the microwave source is arranged towards the waveguide direction, the temperature sensor is arranged on the outer wall of the reaction bin, the timing module and the buzzer are arranged in the electric controller, and the indicator lamp and the control panel are arranged on the surface of the electric controller; the control panel comprises a screen and keys.
Furthermore, the cross section of the waveguide is in a shape of a Chinese character 'hui', the waveguide is made of a material capable of reflecting electromagnetic waves, including but not limited to stainless steel, and the wall thickness of the waveguide is 2.5-3.5 mm.
Furthermore, the gaps are distributed on the inner side wall of the waveguide and are 20 degrees in the clockwise direction
-within a 170 ° segment; the gaps are completely through rectangular holes, the heights of two adjacent gaps are different, and the heights of two gaps separated by one gap are the same.
Furthermore, the reaction bin comprises a reaction container, a sealing cover and a pressurizing block, wherein the sealing cover is detachably arranged above the reaction container, and the pressurizing block is detachably arranged on the upper surface of the sealing cover.
Further, the reaction vessel is in a cylindrical barrel shape and is made of a high-temperature resistant material capable of reflecting electromagnetic waves, including but not limited to stainless steel; the outer diameter of the reaction vessel is equal to the diameter of the inner side wall of the waveguide; the wall thickness of the reaction vessel is more than 20 mm; and a layer of detachable heat-insulating material is arranged on the outer wall of the reaction container.
Furthermore, the sealing cover is covered with the reaction container, and a sealing strip is arranged at the contact part of the sealing cover and the reaction container; the thickness of the sealing cover exceeds 20 mm.
Furthermore, the pressurizing block is detachably arranged in the center of the upper surface of the sealing cover, is in a cylindrical shape with uniform mass distribution and is made of high-density materials.
Another object of the present invention is to provide a method for using a coupled half-ring curved waveguide microwave reactor, comprising:
(1) firstly, putting a material to be vulcanized into a reaction container, covering a sealing cover, and installing a pressurizing block above the sealing cover;
(2) starting an electric controller by operating keys on a panel, presetting data such as microwave power, heating temperature, heating duration and the like, wherein the microwave power is generally 1kW-8kW, the heating temperature is 100-150 ℃, and the heating time is 40min-80 min;
(3) starting a microwave source through a key, emitting microwaves and heating materials in the reaction container; the temperature sensor detects the temperature in the reaction container in real time to form feedback regulation, so that the reaction temperature is maintained at a certain value;
(4) when the heating reaches a preset temperature and the heating reaches a preset duration, the buzzer and the indicator lamp work to prompt; after heating, before cooling to safe temperature, the pilot lamp work carries out dangerous suggestion.
The invention has the beneficial effects that:
the invention designs a coupled semi-annular curved waveguide microwave reactor, which is provided with a semi-annular waveguide and can efficiently guide microwaves into a reaction container; the staggered gaps prevent the microwaves of two adjacent gaps from mutually offsetting to lose the heating effect; the electric controller controls microwave emission, temperature detection and prompt, so that the device can stably work under the most suitable condition, and the vulcanization efficiency is improved; the wall thickness of the reaction vessel is more than 20mm, and the reaction vessel can bear the pressure in the vulcanization process; the pressurizing block provides pressure for the sealing cover, resists the pressure in the reaction vessel in the vulcanization process and ensures the sealing environment; the design has sealed reaction environment, and avoids the pollution of microwave leakage to the environment and the damage to human body; the device is simple to operate and high in heating efficiency; the temperature can be fed back, adjusted and controlled, and the vulcanization efficiency is greatly improved; the semi-intelligent control saves manpower; buzzer, pilot lamp are reminded, have promoted work efficiency and security.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic longitudinal section of the present invention;
FIG. 3 is a schematic view of the inner wall structure of the waveguide of the present invention;
FIG. 4 is a schematic cross-sectional view of the present invention;
FIG. 5 is a graph of the infrared spectra before and after treatment of a material by the apparatus;
in the drawings, the components represented by the respective reference numerals are listed below:
1. an electrical controller; 2. a waveguide; 23. a gap; 3. a reaction bin; 301. a reaction vessel; 302. a sealing cover; 303. and (4) pressing the blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 4, a coupled semi-annular curved waveguide 2 microwave reactor includes an electric controller 1, a waveguide 2 and a reaction chamber 3, and is characterized in that: the waveguide 2 is in a semi-annular shape, the interior of the waveguide is hollow, one end of the waveguide is closed, the other end of the waveguide is fixedly provided with an electric controller 1, and the electric controller 1 is electrically connected with a microwave source; the inside wall of the waveguide 2 is fixedly connected with the reaction bin 3, and the inside wall of the waveguide 2 is provided with a plurality of gaps 23 penetrating through the reaction bin 3.
The microwave controller 1 is internally provided with a control unit, and the microwave source, the temperature sensor, the timing module, the buzzer, the indicator light, the control panel and the power supply module are electrically connected to the control unit; the microwave source is arranged towards the direction of the waveguide 2, the temperature sensor is arranged on the outer wall of the reaction chamber 3, the timing module and the buzzer are arranged in the electric controller 1, and the indicator light and the control panel are arranged on the surface of the electric controller 1; the control panel comprises a screen and keys.
The section of the waveguide 2 is in a shape like a Chinese character 'hui', the waveguide 2 is made of materials capable of reflecting electromagnetic waves, including but not limited to stainless steel, and the wall thickness of the waveguide 2 is 2.5-3.5 mm.
The gaps 23 are distributed on the inner side wall of the waveguide 2 along the section of 20-170 degrees in the clockwise direction; the gaps 23 are completely through rectangular holes, the heights of two adjacent gaps 23 are different, and the heights of two gaps 23 separated by one gap 23 are the same.
The reaction chamber 3 comprises a reaction vessel 301, a sealing cover 302 detachably mounted above the reaction vessel 301, and a pressurizing block 303 detachably mounted on the upper surface of the sealing cover 302.
The reaction vessel 301 is in a cylindrical barrel shape and is made of a high-temperature resistant material capable of reflecting electromagnetic waves, including but not limited to stainless steel; the outer diameter of the reaction vessel 301 is equal to the diameter of the inner side wall of the waveguide 2; the wall thickness of the reaction vessel 301 is more than 20 mm; a layer of detachable heat preservation and insulation material is arranged on the outer wall of the reaction vessel 301.
The sealing cover 302 is covered with the reaction vessel 301, and a sealing strip is arranged at the contact part of the sealing cover 302 and the reaction vessel 301; the sealing cap 302 has a thickness exceeding 20 mm.
The pressurizing block 303 is detachably mounted in the center of the upper surface of the sealing cover 302, and the pressurizing block 303 is in a cylindrical shape with uniform mass distribution and is made of a high-density material.
Example 2
The using method comprises the following steps: firstly, putting a material to be vulcanized into a reaction container 301, covering a sealing cover 302, and installing a pressurizing block 303 above the sealing cover 302; starting the electric controller 1 by operating keys on a panel, presetting data such as microwave power, heating temperature, heating duration and the like, wherein the microwave power is generally 1kW-8kW, the heating temperature is 100-150 ℃, and the heating time is 40min-80 min; starting a microwave source through a key, emitting microwaves, and heating the materials in the reaction container 301; the temperature sensor detects the temperature in the reaction vessel 301 in real time to form feedback regulation, so that the reaction temperature is maintained at a certain value; when the heating reaches a preset temperature and the heating reaches a preset duration, the buzzer and the indicator lamp work to prompt; after heating, before cooling to safe temperature, the pilot lamp work carries out dangerous suggestion.
Example 3
The invention designs a microwave reactor of a coupled semi-annular curved waveguide 2, the semi-annular waveguide 2 is arranged, and microwaves can be efficiently guided into a reaction vessel 301; the gaps 23 with staggered heights prevent the microwaves of two adjacent gaps 23 from mutually offsetting to lose the heating effect; the electric controller 1 controls microwave emission, temperature detection and prompt, so that the device can stably work under the most suitable condition, and the vulcanization efficiency is improved; the wall thickness of the reaction vessel 301 is more than 20mm, and the reaction vessel can bear the pressure in the vulcanization process; the pressurizing block 303 provides pressure for the sealing cover 302 to resist the pressure in the reaction vessel 301 in the vulcanization process, so that a sealing environment is ensured; the design has sealed reaction environment, and avoids the pollution of microwave leakage to the environment and the damage to human body; the device is simple to operate and high in heating efficiency; the temperature can be fed back, adjusted and controlled, and the vulcanization efficiency is greatly improved; the semi-intelligent control saves manpower; buzzer, pilot lamp are reminded, have promoted work efficiency and security.
Example 4
In FIG. 5, the curve a is the spectrum of the mix: the characteristic absorption peaks of zinc methacrylate at 1655cm-1, 1610cm-1, 1537cm-1 and 1428cm-1 confirm that zinc methacrylate is generated in situ by the reaction of zinc oxide and methacrylic acid during compounding. The characteristic absorption peak of methacrylic acid at 1700cm-1 does not appear, which shows that the conversion rate of in-situ generated zinc methacrylate is very high;
in the figure, the curve b is a spectrum of vulcanized rubber: 1700cm-1 to 1500cm-1 form a broad peak; the disappearance of the characteristic peak at 944cm-1 confirms that polymerization occurred during vulcanization; the ester group stretching vibration absorption peak conjugated with the C ═ C double bond at 1248cm < -1 > is obviously weakened, and a new absorption band appears at 1208cm < -1 >, which is a non-conjugated ester group stretching vibration absorption peak after the C ═ C double bond is opened to form a single bond.
Example 5
Although the above description describes the vulcanization of rubber products, the apparatus of the present design may be used in other chemical processes, and with other materials. Moreover, the devices provided herein can be used to provide heat without an associated chemical process such as vulcanization, e.g., heat can be provided to dry the material or to heat treat the material, such as annealing, sintering, or melting, etc.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. A coupled semi-annular bending waveguide microwave reactor comprises an electric controller, a waveguide and a reaction chamber, and is characterized in that: the waveguide is in a semi-annular shape, the interior of the waveguide is hollow, one end of the waveguide is closed, the other end of the waveguide is fixedly provided with an electric controller, and the electric controller is electrically connected with a microwave source; the waveguide inner side wall is fixedly connected with the reaction bin, and a plurality of gaps penetrating through the waveguide inner side wall to the reaction bin are formed in the waveguide inner side wall.
2. A coupled semi-toroidal curved waveguide microwave reactor as claimed in claim 1, wherein: the microwave controller is characterized in that a control unit is arranged in the electric controller, and a microwave source, a temperature sensor, a timing module, a buzzer, an indicator light, a control panel and a power supply module are electrically connected to the control unit; the microwave source is arranged towards the waveguide direction, the temperature sensor is arranged on the outer wall of the reaction bin, the timing module and the buzzer are arranged in the electric controller, and the indicator lamp and the control panel are arranged on the surface of the electric controller; the control panel comprises a screen and keys.
3. A coupled semi-toroidal curved waveguide microwave reactor as claimed in claim 1, wherein: the section of the waveguide is in a shape of a Chinese character 'hui', the waveguide is made of materials capable of reflecting electromagnetic waves and comprises but is not limited to stainless steel, and the wall thickness of the waveguide is 2.5-3.5 mm.
4. A coupled semi-toroidal curved waveguide microwave reactor as claimed in claim 1, wherein: the gaps are distributed on the inner side wall of the waveguide in a section of 20-170 degrees in the clockwise direction; the gaps are completely through rectangular holes, the heights of two adjacent gaps are different, and the heights of two gaps separated by one gap are the same.
5. A coupled semi-toroidal curved waveguide microwave reactor as claimed in claim 1, wherein: the reaction bin comprises a reaction container, a sealing cover and a pressurizing block, wherein the sealing cover is detachably arranged above the reaction container, and the pressurizing block is detachably arranged on the upper surface of the sealing cover.
6. A coupled semi-toroidal curved waveguide microwave reactor according to claim 5, wherein: the reaction vessel is in a cylindrical barrel shape and is made of high-temperature resistant materials capable of reflecting electromagnetic waves, including but not limited to stainless steel; the outer diameter of the reaction vessel is equal to the diameter of the inner side wall of the waveguide; the wall thickness of the reaction vessel is more than 20 mm; and a layer of detachable heat-insulating material is arranged on the outer wall of the reaction container.
7. A coupled semi-toroidal curved waveguide microwave reactor as claimed in claim 1, wherein: the sealing cover is covered with the reaction container, and a sealing strip is arranged at the contact part of the sealing cover and the reaction container; the thickness of the sealing cover exceeds 20 mm.
8. A coupled semi-toroidal curved waveguide microwave reactor as claimed in claim 1, wherein: the pressurizing block is detachably arranged in the center of the upper surface of the sealing cover, is in a cylindrical shape with uniform mass distribution and is made of high-density materials.
9. Use of a coupled semi-toroidal curved waveguide microwave reactor according to any of claims 1-8, wherein:
(1) firstly, putting a material to be vulcanized into a reaction container, covering a sealing cover, and installing a pressurizing block above the sealing cover;
(2) starting an electric controller by operating keys on a panel, presetting data such as microwave power, heating temperature, heating duration and the like, wherein the microwave power is generally 1kW-8kW, the heating temperature is 100-150 ℃, and the heating time is 40min-80 min;
(3) starting a microwave source through a key, emitting microwaves and heating materials in the reaction container; the temperature sensor detects the temperature in the reaction container in real time to form feedback regulation, so that the reaction temperature is maintained at a certain value;
(4) when the heating reaches a preset temperature and the heating reaches a preset duration, the buzzer and the indicator lamp work to prompt; after heating, before cooling to safe temperature, the pilot lamp work carries out dangerous suggestion.
10. A coupled semi-toroidal curved waveguide microwave reactor according to any of claims 1-8, which discloses the use of a coupled semi-toroidal curved waveguide microwave reactor in the field of rubber product vulcanization equipment technology.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111251281.4A CN113977823A (en) | 2021-10-27 | 2021-10-27 | Coupled semi-annular bending waveguide microwave reactor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111251281.4A CN113977823A (en) | 2021-10-27 | 2021-10-27 | Coupled semi-annular bending waveguide microwave reactor |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113977823A true CN113977823A (en) | 2022-01-28 |
Family
ID=79742078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111251281.4A Pending CN113977823A (en) | 2021-10-27 | 2021-10-27 | Coupled semi-annular bending waveguide microwave reactor |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113977823A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4760228A (en) * | 1986-01-16 | 1988-07-26 | Micro Denshi Co., Ltd. | Microwave heating device |
RU2050704C1 (en) * | 1992-06-17 | 1995-12-20 | Удалов Валентин Николаевич | Shf plant to dry loose products |
CN203863888U (en) * | 2013-11-29 | 2014-10-08 | 青岛科技大学 | Microwave curing device for diagonal tire |
CN113209921A (en) * | 2020-01-21 | 2021-08-06 | 中国石油化工股份有限公司 | Microwave coupling catalytic reactor and VOCs treatment facility |
-
2021
- 2021-10-27 CN CN202111251281.4A patent/CN113977823A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4760228A (en) * | 1986-01-16 | 1988-07-26 | Micro Denshi Co., Ltd. | Microwave heating device |
RU2050704C1 (en) * | 1992-06-17 | 1995-12-20 | Удалов Валентин Николаевич | Shf plant to dry loose products |
CN203863888U (en) * | 2013-11-29 | 2014-10-08 | 青岛科技大学 | Microwave curing device for diagonal tire |
CN113209921A (en) * | 2020-01-21 | 2021-08-06 | 中国石油化工股份有限公司 | Microwave coupling catalytic reactor and VOCs treatment facility |
Non-Patent Citations (1)
Title |
---|
朱可棋: "微波加热理论", 《中国优秀硕士学位论文全文数据库 信息科技辑》 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2233547B1 (en) | Method and chemical reactor for producing gaseous hydrocarbons derived from plastic materials | |
CN104097288A (en) | Supercritical fluid-assisted polymer mould foaming apparatus | |
CN113977823A (en) | Coupled semi-annular bending waveguide microwave reactor | |
Bhowmick et al. | Vulcanization and curing techniques | |
CA2440427A1 (en) | Methods of making compositions comprising thermoplastic and curable polymers and articles made from such methods | |
CN102593764A (en) | Method for manufacturing flexible joint of large-length submarine cable | |
CN108017820A (en) | A kind of fiber reinforcement high density polyethylene (HDPE)/graphene composite material and preparation method thereof | |
Landini et al. | Preliminary analysis to BIIR recovery using the microwave process | |
CN110000189A (en) | A kind of fiber reinforcement organic composite material waste effectively resource utilization equipment | |
CN104910948A (en) | Process and equipment for continuous pyrolysis | |
CN105860381B (en) | A kind of low compressive deformation tetrapropanate fluorine rubber sealing element and preparation method thereof | |
CN214457781U (en) | Device for quick pyrolysis, quality improvement and value increase of waste rubber and plastic particles | |
CN108372620A (en) | A kind of macromolecule polymer material supercritical fluid foam device and foaming method | |
EP0914933B1 (en) | Method for stretching nets and grids | |
CN208104302U (en) | A kind of rubber product cracker based on microwave and hot wind coupling heating | |
CN107200980A (en) | A kind of ACM supercritical foaming material and preparation method thereof | |
CN114292471B (en) | Radiation-resistant rubber sealing product for nuclear power island and preparation method thereof | |
CN114919109B (en) | Method for vulcanizing rubber by utilizing microwaves | |
JPS5996936A (en) | Vulcanizing method of rubber | |
JP2009226760A (en) | Microwave irradiation vulcanizing method and apparatus | |
CN212399916U (en) | Microwave-vacuum accelerated concrete curing equipment | |
CN113246367B (en) | Novel foaming adhesive forming process | |
CN218053584U (en) | Detachable cooling device matched with vulcanizing flat plate | |
CN106810895A (en) | Glass fiber reinforced plastics composite material flange and production technology | |
VULCANIZED | Vulcanization and Curing Techniques |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220128 |