CN113977736B - Conveying mechanism for processing and producing laminated slab and processing technology thereof - Google Patents
Conveying mechanism for processing and producing laminated slab and processing technology thereof Download PDFInfo
- Publication number
- CN113977736B CN113977736B CN202111184592.3A CN202111184592A CN113977736B CN 113977736 B CN113977736 B CN 113977736B CN 202111184592 A CN202111184592 A CN 202111184592A CN 113977736 B CN113977736 B CN 113977736B
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- lateral
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- conveying mechanism
- transmission
- support frame
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
Abstract
The invention relates to the technical field of processing of prefabricated laminated slabs, in particular to a conveying mechanism for processing and producing the laminated slabs and a processing technology thereof. According to the conveying mechanism for processing and producing the laminated plate and the processing technology thereof, the adjusting motor is adopted to drive the internal rotating support to adjust, the lateral positioning plate can be matched to carry out magnetic positioning on the whole conveying mechanism, the whole conveying mechanism can also rapidly and reciprocally swing, the whole swinging mechanism is small in size, the energy consumption is greatly reduced, meanwhile, the lateral arrangement is adopted, the local part is more reasonable, the later maintenance and overhaul are facilitated, and the later use cost is reduced; the main support frame adopts a split structure design consisting of a transmission base and a die table, does not influence the bottom transmission mechanism while swinging, and can prolong the service life and durability of the bottom transmission mechanism.
Description
Technical Field
The invention relates to the technical field of processing of prefabricated laminated slabs, in particular to a conveying mechanism for processing and producing laminated slabs and a processing technology thereof.
Background
The laminated slab, also called laminated floor slab, is an assembled integral floor slab formed by laminating prefabricated slabs and cast-in-place reinforced concrete layers. The composite floor slab has good integrity, the upper surface and the lower surface of the slab are smooth, templates can be saved, decoration of a finish coat is facilitated, and the composite floor slab is suitable for high-rise buildings and large-bay buildings with high integral rigidity requirements.
The composite floor slab is formed by a cast-in-place concrete layer, and the thickness of the cast-in-place concrete layer is different according to the span of the floor slab and is equal to the thickness of the prefabricated thin plate. With the increase of span, the cast-in-place concrete layer is often filled with expanded polystyrene boards; the expanded polystyrene boards are laid on the prefabricated thin board rhymes to form a section dark so as to reduce the weight of cast-in-place concrete and be used as a heat and sound insulation layer of a laminated floor slab. Because the negative reinforcing steel bars are arranged in the cast-in-place concrete layer, a peak-to-peak fulcrum is formed, and the box-shaped section becomes a continuous structure.
In traditional superimposed sheet processing production process, in order to promote the concrete placement degree of consistency, reduce inside space and whole quality, need control the shaking of mould platform, ordinary mould platform shake need pass through vibrating motor control, and the range of vibration is limited, simultaneously for the whole quality of cooperation, it is very big to the consumption of electric energy, and vibration mechanism is bulky moreover, and the space occupies greatly, and the wobbling direction of uncontrollable swing moreover, stability is than relatively poor, and the operation is also very inconvenient, and whole wearing and tearing are great.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to solve the problems existing in the background technology, the improved conveying mechanism for processing and producing the laminated slab and the processing technology thereof are provided, and the problems that in the traditional laminated slab processing and producing process, in order to improve the concrete pouring uniformity and reduce the internal gap and the overall quality, the shaking of a mould table needs to be controlled, the shaking of an ordinary mould table needs to be controlled through a vibrating motor, the vibration amplitude is limited, meanwhile, in order to match with the overall quality, the consumption of electric energy is very high, the volume of the vibrating mechanism is large, the occupied space is very large, the swinging direction cannot be controlled, the stability is poor, the operation is also very inconvenient, and the overall abrasion is large are solved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a conveying mechanism for superimposed sheet processing production, is including installing main tributary strut, driving motor, accommodate motor and the permanent magnet at subaerial track, movable assembly on the track, main tributary strut both sides outer wall on seted up the side direction assembly groove, the inside side direction positioning frame that is used for installing the drive wheel that has through the bolt fastening of side direction assembly inslot, main tributary strut both sides outer wall be located the side direction assembly groove outside and set up the side direction mounting groove of built-in side direction adjusting box, the permanent magnet pass through inside runing rest movable mounting inside the side direction adjusting box, side direction mounting groove medial surface on set up the inboard mounting groove that is used for installing accommodate motor, accommodate motor front end pivot and inside runing rest upper end pivot between be connected through the transmission of bevel gear group.
The motor assembling box is characterized in that an internal assembling through hole with a built-in transverse transmission shaft is formed in the main support frame, a bottom mounting groove with a built-in motor assembling box is formed in the lower surface of the main support frame, lateral transmission grooves with built-in lateral gear boxes are formed in two sides of the bottom mounting groove, a bottom transmission groove used for communicating the internal assembling through hole with the lateral transmission grooves is formed in the lower surface of the main support frame, and a bottom transmission mechanism used for being in transmission connection with the transverse transmission shaft and the lateral gear boxes is installed in the bottom transmission groove through a movable support.
The bottom transmission mechanism comprises a transverse driving shaft arranged in a bottom transmission groove through a movable support, a main driving gear coaxially fixed at two ends of the transverse driving shaft and an auxiliary driving gear coaxially sleeved outside the transverse driving shaft.
The lateral positioning frame comprises a fixed frame fixedly arranged in the lateral assembly groove, a guide shaft cylinder arranged in the fixed frame through a fixed connecting rod and a lateral extrusion spring fixed on the outer side surface of the guide shaft cylinder, and the driving wheel is inserted into the guide shaft cylinder through a transverse transmission shaft and is movably connected with the lateral positioning frame.
A lateral positioning plate is fixed on the outer side face of the rail through bolts, and a triangular bottom supporting frame is fixed at the lower end of the outer side face of the lateral positioning plate through bolts.
The main supporting frame comprises a transmission base and a die table.
And the outer side surface of the guide shaft cylinder is positioned on the inner side of the lateral extrusion spring and is fixedly provided with a press control switch for controlling the adjusting motor.
A processing technology for processing and producing a laminated slab comprises the following processing steps:
(1) Cleaning a mould table; coating a macromolecule coating on the die table, and heating the die table;
(2) Fully-automatic die distribution;
(3) Placing a steel bar cage and pre-embedded bolts, wherein the steel bar cage adopts a prefabricated finished steel bar net piece mode, a mechanical arm grabbing mold platform is placed on a circulation line, and the mechanical arm grabbing steel bar cage;
(4) Pouring and vibrating;
(5) Napping;
(6) Entering a curing kiln for curing;
(7) And (6) demolding.
The invention has the beneficial effects that:
(1) According to the conveying mechanism for processing and producing the laminated slab and the processing technology thereof, the internal rotating bracket is driven to adjust by the adjusting motor, so that the permanent magnet is controlled to turn over, the whole conveying mechanism can be magnetically positioned by matching with the lateral positioning plate, the direction of a magnetic field can be quickly changed by rotation, and the purpose of quick reciprocating swing is achieved;
(2) The main support frame adopts a split structure design consisting of a transmission base and a die table, does not influence the bottom transmission mechanism while swinging, and can prolong the service life and durability of the bottom transmission mechanism;
(3) The macromolecule coating is coated on the mould table, so that the mould table is very convenient to clean, and meanwhile, the size of the mould table is reduced, one mould table only corresponds to a laminated slab with one type, so that the production line can be greatly shortened, and the subsequent maintenance kiln is more convenient to stack;
(4) The pressing control switch for controlling the adjusting motor is fixedly assembled on the outer side surface of the guide shaft barrel, so that the adjusting motor at the other end can be automatically adjusted to rotate according to the swing amplitude, the purpose of staggered rotation is achieved, the automatic control is more convenient, and meanwhile, the safety of an internal mechanism is greatly improved;
(5) The lateral extrusion spring is arranged on the outer side of the guide shaft cylinder, so that the swing safety can be improved, and meanwhile, the elastic reset is facilitated, and the energy consumption is further reduced.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a bottom schematic view of the present invention.
Fig. 3 is a cross-sectional view of a lateral positioning frame of the present invention.
Fig. 4 is a schematic structural view of the lateral positioning plate of the present invention.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Fig. 1, fig. 2 and fig. 3 show a conveying mechanism for superimposed sheet processing production, including installing track 1 on subaerial, main support frame 2 of movable assembly on track 1, driving motor 3, accommodate motor 4 and permanent magnet 5, the side direction assembly groove has been seted up on the outer wall of main support frame 2 both sides, the side direction positioning frame 7 that is used for installing drive wheel 6 is fixed with through the bolt to the inside side direction assembly groove, the side direction mounting groove of built-in side direction adjusting box 8 has been seted up to main support frame 2 both sides outer wall position in the side direction assembly groove outside, permanent magnet 5 is through inside runing rest 9 movable mounting inside the side direction adjusting box 8, set up the inboard mounting groove that is used for installing accommodate motor 4 on the side direction mounting groove medial surface, connect through the transmission of conical gear group between accommodate motor 4 front end pivot and the interior runing rest 9 upper end pivot.
The working principle is as follows: the main support frame 2 is controlled to move horizontally on the track 1 through the driving motor 3, and the magnetic field direction of the permanent magnet 5 is changed through the adjusting motor 4, so that the main support frame 2 and the track 1 are completely positioned and separated.
Further, in order to match internal transmission, an internal assembly through hole with a built-in transverse transmission shaft 11 is formed inside the main support frame 2, a bottom mounting groove 13 with a built-in motor assembly box 12 is formed in the lower surface of the main support frame 2, lateral transmission grooves 15 with built-in lateral gear boxes 10 are formed in two sides of the bottom mounting groove, a bottom transmission groove 16 used for communicating the internal assembly through hole with the lateral transmission grooves 15 is formed in the lower surface of the main support frame 2, and a bottom transmission mechanism used for connecting the transverse transmission shaft 11 with the lateral gear boxes 10 in a transmission mode is installed inside the bottom transmission groove 16 through a movable support.
Further, in order to cooperate with transmission connection and adopt a four-wheel drive mode, the transmission efficiency of the whole conveying mechanism can be improved, the bottom transmission mechanism comprises a transverse driving shaft 18 which is installed in a bottom transmission groove 16 through a movable support, a main driving gear 19 which is coaxially fixed at two ends of the transverse driving shaft 18 and an auxiliary driving gear 20 which is coaxially sleeved on the outer side of the transverse driving shaft 11, further, in order to cooperate with movable assembly and elastic extrusion reset, the lateral positioning frame 7 comprises a fixed frame 21 which is fixedly installed in a lateral assembly groove, a guide shaft cylinder 22 which is installed in the fixed frame 21 through a fixed connecting rod and a lateral extrusion spring 23 which is fixed on the outer side of the guide shaft cylinder 22, and the driving wheel 6 is inserted into the guide shaft cylinder 22 through the transverse driving shaft 11 and is movably connected with the lateral positioning frame 7.
As shown in fig. 4, in order to improve the firmness and stability of the positioning mechanism, a lateral positioning plate 24 is fixed on the outer side surface of the rail 1 by bolts, and a triangular bottom supporting frame 25 is fixed on the lower end of the outer side surface of the lateral positioning plate 24 by bolts.
Further, in order to facilitate the swinging, the stability of the whole conveying mechanism is improved in a mode that the upper swinging end is static, the main support frame 2 comprises a transmission base 26 and a die table 27, and further, in order to match with the automatic control, a press control switch 28 for controlling the adjusting motor 4 is fixedly assembled on the outer side surface of the guide shaft cylinder 22 at the inner side of the lateral extrusion spring 23.
Under the normal condition, conveying mechanism translation to side direction locating plate 24 position, then adsorb the location to side direction locating plate 24 through the magnetism of permanent magnet 5, then the adjusting motor 4 of one side rotates, at this time permanent magnet 5 angular rotation, one end magnetic field direction changes, at this time the permanent magnet 5 control mould platform 27 of the other end is to one side translation, when pressing control switch 28 extrusion inboard, the adjusting motor 4 of the control other end is closed, the adjusting motor 4 of extrusion end begins to rotate, then this kind of circulation is reciprocal, accomplish reciprocal wobbling purpose.
The processing technology for processing and producing the laminated plate comprises the following processing steps:
(1) Cleaning a mould table; the mold table 27 is coated with a high molecular coating which is Teflon, and the prior art adopts a release agent coating mode, so that the release agent is inconvenient to actually apply and is difficult to uniformly coat on site; heating is performed at the die table 27;
(2) Fully-automatic die distribution;
(3) The steel reinforcement cage and the embedded bolts are placed, the steel reinforcement cage adopts a prefabricated finished steel reinforcement mesh, and the steel reinforcement cage adopts a prefabricated finished steel reinforcement mesh, so that the steel reinforcement cage is not manufactured on the production line on site, the production line can be shortened, and the area of the production line is reduced; placing the mould platform on a circulation line by using a mechanical arm, and grabbing the reinforcement cage by using the mechanical arm;
(4) Pouring and vibrating;
(5) Napping;
(6) Entering a curing kiln for curing; in view of the foregoing, the curing kiln can be reduced in height and size.
(7) And (6) demolding. Because of the Teflon coating, the demoulding is convenient.
According to the conveying mechanism for processing and producing the laminated plate and the processing technology thereof, the adjusting motor is adopted to drive the internal rotating support to adjust, so that the permanent magnet is controlled to turn over, the whole conveying mechanism can be magnetically positioned by matching with the lateral positioning plate, the direction of a magnetic field can be rapidly changed by rotating, and the purpose of rapid reciprocating swing is achieved; the main support frame adopts a split structure design consisting of a transmission base and a die table, does not influence the bottom transmission mechanism while swinging, and can prolong the service life and durability of the bottom transmission mechanism; the macromolecule coating is coated on the mould table, so that the mould table is very convenient to clean, and meanwhile, the size of the mould table is reduced, one mould table only corresponds to a laminated slab with one type, so that the production line can be greatly shortened, and the subsequent maintenance kiln is more convenient to stack; the pressing control switch for controlling the adjusting motor is fixedly assembled on the outer side surface of the guide shaft cylinder, the adjusting motor at the other end can be automatically adjusted to rotate according to the swing amplitude, so that the purpose of staggered rotation is achieved, the automatic control is more convenient, and meanwhile, the safety of an internal mechanism is greatly improved; the lateral extrusion spring is arranged on the outer side of the guide shaft cylinder, so that the swing safety can be improved, and meanwhile, the elastic reset is facilitated, and the energy consumption is further reduced.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (5)
1. The utility model provides a conveying mechanism for superimposed sheet processing production, is including installing track (1) on ground, main support frame (2) on the track of movable assembly, driving motor (3), accommodate motor (4) and permanent magnet (5), characterized by: lateral assembly grooves are formed in the outer walls of two sides of the main support frame (2), a lateral positioning frame (7) used for mounting a driving wheel (6) is fixed in each lateral assembly groove through a bolt, lateral mounting grooves with built-in lateral adjusting boxes (8) are formed in the outer walls of two sides of the main support frame (2) and located on the outer sides of the lateral assembly grooves, the permanent magnets (5) are movably mounted in the lateral adjusting boxes (8) through internal rotating supports (9), inner side mounting grooves used for mounting adjusting motors (4) are formed in the inner side faces of the lateral mounting grooves, and rotating shafts at the front ends of the adjusting motors (4) are in transmission connection with rotating shafts at the upper ends of the internal rotating supports (9) through conical gear sets; an internal assembly through hole with a built-in transverse transmission shaft (11) is formed in the main support frame (2), a bottom mounting groove (13) with a built-in motor assembly box (12) is formed in the lower surface of the main support frame (2), lateral transmission grooves (15) with built-in lateral gear boxes (10) are formed in two sides of the bottom mounting groove (13), a bottom transmission groove used for communicating the internal assembly through hole with the lateral transmission grooves (15) is formed in the lower surface of the main support frame (2), and a bottom transmission mechanism used for driving and connecting the transverse transmission shaft (11) with the lateral gear boxes (10) is installed in the bottom transmission groove through a movable support; a lateral positioning plate (24) is fixed on the outer side face of the track (1) through bolts, a triangular bottom supporting frame (25) is fixed at the lower end of the outer side face of the lateral positioning plate (24) through bolts, and the main supporting frame (2) comprises a transmission base (26) and a die table (27).
2. The conveying mechanism for processing and producing laminated plates as claimed in claim 1, wherein: the bottom transmission mechanism comprises a transverse driving shaft (18) which is arranged in a bottom transmission groove (16) through a movable support, a main driving gear (19) which is coaxially fixed at two ends of the transverse driving shaft (18) and a secondary driving gear (20) which is coaxially sleeved on the outer side of the transverse driving shaft (11).
3. The conveying mechanism for processing and producing laminated plates as claimed in claim 2, wherein: lateral positioning frame (7) including fixed mounting at the inside fixed frame (21) of lateral assembly groove, install guide shaft section of thick bamboo (22) inside fixed frame (21) and fix lateral extrusion spring (23) on guide shaft section of thick bamboo (22) lateral surface through fixed connecting rod, drive wheel (6) insert inside and lateral positioning frame (7) swing joint of guide shaft section of thick bamboo (22) through horizontal transmission shaft (11).
4. A conveying mechanism for laminated plate processing production as claimed in claim 3, wherein: the outer side surface of the guide shaft cylinder (22) is positioned on the inner side of the lateral extrusion spring (23) and is fixedly provided with a press control switch (28) used for controlling the adjusting motor (4).
5. The processing technology of the conveying mechanism for processing and producing the laminated plate, which is adopted by one of the claims 1 to 4, is characterized in that: the processing steps are as follows:
(1) Cleaning a mould table; one mold table only corresponds to one type of laminated slab; coating a polymer coating on the die table (27), and heating the die table (27);
(2) The steel bar cage is placed on a circulation line in a mode of prefabricating finished steel bar meshes, a mould grabbing table (27) is used for grabbing the steel bar cage by a mechanical arm;
(3) Pouring and vibrating;
(4) Napping;
(5) Entering a curing kiln for curing;
(6) And (6) demolding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111184592.3A CN113977736B (en) | 2021-12-28 | 2021-12-28 | Conveying mechanism for processing and producing laminated slab and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111184592.3A CN113977736B (en) | 2021-12-28 | 2021-12-28 | Conveying mechanism for processing and producing laminated slab and processing technology thereof |
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| Publication Number | Publication Date |
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| CN113977736A CN113977736A (en) | 2022-01-28 |
| CN113977736B true CN113977736B (en) | 2023-03-21 |
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| JP2001232290A (en) * | 1999-12-15 | 2001-08-28 | Namiki Precision Jewel Co Ltd | Small and flat brushless vibration motor |
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|---|---|---|---|---|
| SU779073A1 (en) * | 1978-12-05 | 1980-11-15 | За витель | Vibrated platform |
| JPH0740107U (en) * | 1993-12-28 | 1995-07-18 | 株式会社デルタ工業 | Vibration equipment for compaction in concrete product molding equipment |
| JP2001232290A (en) * | 1999-12-15 | 2001-08-28 | Namiki Precision Jewel Co Ltd | Small and flat brushless vibration motor |
| CN206953239U (en) * | 2017-06-16 | 2018-02-02 | 广州市佳骏建材实业有限公司 | A kind of new mixed mud shaking platform |
| CN212763982U (en) * | 2020-06-03 | 2021-03-23 | 海南兆诚混凝土有限公司 | Non-contact vibrating device for concrete |
| CN214110785U (en) * | 2020-11-04 | 2021-09-03 | 合美佳园(深圳)装饰材料有限公司 | GRC mould convenient to it is clean |
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| Publication number | Publication date |
|---|---|
| CN113977736A (en) | 2022-01-28 |
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