CN113976351A - Industrial robot spraying workstation - Google Patents

Industrial robot spraying workstation Download PDF

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Publication number
CN113976351A
CN113976351A CN202111346797.7A CN202111346797A CN113976351A CN 113976351 A CN113976351 A CN 113976351A CN 202111346797 A CN202111346797 A CN 202111346797A CN 113976351 A CN113976351 A CN 113976351A
Authority
CN
China
Prior art keywords
spraying
paint
robot
cabinet
workstation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202111346797.7A
Other languages
Chinese (zh)
Inventor
伊洪良
刘学忠
张灿明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Sanxiang Intelligent Technology Co ltd
Original Assignee
Guangdong Sanxiang Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Sanxiang Intelligent Technology Co ltd filed Critical Guangdong Sanxiang Intelligent Technology Co ltd
Priority to CN202111346797.7A priority Critical patent/CN113976351A/en
Publication of CN113976351A publication Critical patent/CN113976351A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0413Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with reciprocating pumps, e.g. membrane pump, piston pump, bellow pump
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/05Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/96Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/0075Manipulators for painting or coating
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery

Abstract

The invention discloses a spraying workstation of an industrial robot, and belongs to the field of automatic spraying of robots. The intelligent spraying cabinet comprises a bottom plate, wherein a spraying cabinet, a paint supply system, a spraying robot, a robot control cabinet, a workstation control cabinet and a guardrail are fixedly arranged on the upper surface of the bottom plate respectively, the spraying cabinet comprises a cabinet body, a filter plate, a blocking plate, a water tank and a driving motor, the filter plate and the blocking plates are fixedly connected to the front end surface of the cabinet body respectively, the water tank is fixedly arranged on the lower surface of the cabinet body, the driving motor is fixedly arranged on the upper surface of the cabinet body, an exhaust fan is arranged inside the cabinet body, and a spraying table is fixedly arranged on the upper surface of the water tank. The invention has simple structure, small volume, easy installation, transportation and debugging, strong combination and expansibility and low cost, simplifies the spraying operation flow of the actual industry, only keeps the spraying link of the industrial robot, is convenient for teaching in schools, can visually display the spraying flow for students and is convenient for the students to use.

Description

Industrial robot spraying workstation
Technical Field
The invention belongs to the field of automatic spraying of robots, and particularly relates to a spraying workstation of an industrial robot.
Background
The spraying is a coating method of dispersing into uniform and fine droplets by a spray gun or a disc type atomizer by means of pressure or centrifugal force and applying the droplets on the surface of an object to be coated; highly dispersed paint mist and volatilized solvent are not beneficial to the health of personnel in the spraying process, and the uniform layer is difficult to ensure by manual spraying, so that the high requirements of products in the industries such as automobiles, ceramics and the like on the layer are changed into automatic spraying of an industrial robot; however, the actual spraying operation has high requirements on the environment, a million-level dust-free workshop is needed, a spraying chamber, a paint supply chamber, a curing and drying furnace, spraying operation conveying equipment, fog dissipation and waste water and waste gas treatment equipment and the like are needed, and the large size of the equipment is not favorable for schools to cultivate talents capable of mastering the spraying industrial robot technology.
Disclosure of Invention
The invention aims to provide an industrial robot spraying workstation, which solves the problems of large size and inconvenience in teaching in the prior art.
In order to solve the technical problems, the invention is realized by the following technical scheme: the invention relates to an industrial robot spraying workstation, which comprises a bottom plate, wherein a paint spraying cabinet, a paint supply system, a spraying robot, a robot control cabinet, a workstation control cabinet and a guardrail are respectively and fixedly arranged on the upper surface of the bottom plate, the paint spraying cabinet comprises a cabinet body, a filter plate, a baffle plate, a water tank and a driving motor, the front end surface of the cabinet body is respectively and fixedly connected with the filter plate and a plurality of baffle plates, the filter plate adopts a double-layer paper filter plate and is formed by bonding two layers of foldable paper boards together to form a V-shaped filter chamber, the paper filter plate can replace adhesive paint, the service life is long, a fiber filter is further arranged in the paper filter plate, the filtering effect reaches more than 98 percent, the installation and the disassembly are simple, the replacement and the maintenance are convenient for users, the water tank is fixedly arranged on the lower surface of the cabinet body, the driving motor is fixedly arranged on the upper surface of the cabinet body, the internal portion of cabinet is provided with the suction fan, air when driving motor drive suction fan suction spraying, fixed surface installs the platform of spraying paint on the basin, and the platform of spraying paint is installed in the basin, the platform of spraying paint includes headstock and work piece platform, headstock upper surface transmission is connected with the work piece platform, supply the lacquer system including scribbling storage bucket, diaphragm pump and gas holder, fixed surface installs the coating bucket on the gas holder, scribble storage bucket and gas holder and all be linked together with the diaphragm pump, cooperate the pressure regulating system to make up into circulating application and supply the lacquer system, rely on compressed air to paint liquid pressurization, then carry paint to the terminal spray gun of spraying robot, spraying robot includes mount pad, roating seat, every single move seat, rotation seat, telescopic link and spray gun, fixed surface installs the mount pad on the bottom plate, the mount pad upper surface rotates and is connected with the roating seat, the two opposite surfaces of the rotating seat are rotatably connected with a pitching seat, the top end of the pitching seat is rotatably connected with a rotating seat, the top end of the rotating seat is fixedly provided with a telescopic rod, and the top end of the telescopic rod is fixedly provided with a spray gun, so that the spraying robot can drag teaching and program.
Preferably, the robot control cabinet includes install bin and control panel, terminal surface fixed mounting has the control panel before the install bin, install bin inside is provided with power and mainboard.
Preferably, robot control cabinet communication connection has the demonstrator, robot control cabinet and spraying robot electric connection conveniently control the spraying robot.
Preferably, the guardrail is adapted to the size of the bottom plate, and an access port is hinged to one surface of the guardrail and used for dividing a workstation area, and training can be carried out in batches to prevent too many people from being extruded into the guardrail to operate so as to avoid other dangers.
Preferably, the upper surface of the workstation control cabinet is respectively and fixedly provided with a touch screen and an operating panel, and the workstation control cabinet is internally provided with a PLC (programmable logic controller) which is convenient for programming and operating other components.
Preferably, workstation switch board respectively with spray booth, paint spraying platform, supply lacquer system electric connection, bend the welding by cold-rolled sheet and form.
Preferably, the output end of the paint supply system is communicated with a spray gun of the spraying robot, and the paint supply system conveys paint for spraying.
The invention has the following beneficial effects:
when the device is used, the paint spraying cabinet, the paint spraying table, the paint supply system, the spraying robot, the robot control cabinet and the workstation control cabinet are arranged, so that the device can conveniently perform spraying work, impurities such as aerial fog and the like generated during spraying are absorbed and filtered by the paint spraying cabinet, the device is convenient to use in a common environment, the structure is simple, the size is small, the installation, the transportation and the debugging are easy, the combination and the expansibility are strong, the cost is low, the spraying operation flow of the actual industry is simplified, only the spraying link of the industrial robot is reserved, the teaching in a school is convenient, the spraying flow can be visually displayed for students, and the use by students is convenient.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of an industrial robot painting workstation according to the invention;
FIG. 2 is a top view of an industrial robot spray workstation of the present invention;
FIG. 3 is a side view of an industrial robot spray workstation of the present invention;
fig. 4 is a front view of an industrial robot painting workstation of the present invention;
fig. 5 is an enlarged view of fig. 1 at a.
In the drawings, the components represented by the respective reference numerals are listed below: 1. a paint spray cabinet; 2. a paint spraying table; 3. a paint supply system; 4. a spraying robot; 5. a robot control cabinet; 6. a workstation control cabinet; 7. a guardrail; 8. an entrance and an exit; 9. a base plate; 101. a cabinet body; 102. a filter plate; 103. a barrier plate; 104. a water tank; 105. a drive motor; 201. a power box; 202. a workpiece stage; 301. a paint bucket; 302. a diaphragm pump; 303. a gas storage tank; 401. a mounting seat; 402. a rotating base; 403. a pitching seat; 404. a rotating seat; 405. a telescopic rod; 406. a spray gun; 501. installing a box; 502. a control panel; 601. a touch screen; 602. an operation panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
Referring to fig. 1-5, the invention is an industrial robot spraying workstation, comprising a bottom plate 9, a paint spraying cabinet 1, a paint supply system 3, a spraying robot 4, a robot control cabinet 5, a workstation control cabinet 6 and a guardrail 7 are respectively and fixedly installed on the upper surface of the bottom plate 9, the paint spraying cabinet 1 comprises a cabinet body 101, a filter plate 102, a baffle plate 103, a water tank 104 and a driving motor 105, the front end surface of the cabinet body 101 is respectively and fixedly connected with the filter plate 102 and a plurality of baffle plates 103, the filter plate 102 is a double-layer paper filter plate, which is formed by bonding two layers of foldable paper boards together and forms a plurality of V-shaped filter chambers, the paper filter plate can replace the adhesive paint, the service life is long, a fiber filter is also arranged in the paper filter plate, the filtering effect reaches more than 98%, the installation and disassembly are simple, the replacement and maintenance are convenient for users, the water tank 104 is fixedly installed on the lower surface of the cabinet body 101, the upper surface of the cabinet body 101 is fixedly provided with a driving motor 105, an exhaust fan is arranged inside the cabinet body 101, the driving motor 105 drives the exhaust fan to suck air during spraying, the upper surface of the water tank 104 is fixedly provided with a paint spraying platform 2, the paint spraying platform 2 is arranged in the water tank 104, the paint spraying platform 2 comprises a power box 201 and a workpiece platform 202, the upper surface of the power box 201 is connected with the workpiece platform 202 in a transmission manner, a paint supply system 3 comprises a paint barrel 301, a diaphragm pump 302 and a gas storage tank 303, the upper surface of the gas storage tank 303 is fixedly provided with the paint barrel 301, both the paint barrel 301 and the gas storage tank 303 are communicated with the diaphragm pump 302, a circulating coating paint supply system 3 is combined by matching with a pressure regulating system, paint liquid is pressurized by virtue of compressed air and then is conveyed to a spray gun 406 at the tail end of the spraying robot 4, the spraying robot 4 comprises a mounting seat 401, a rotary seat 402, a pitching seat 403, a rotary seat 404, a telescopic rod 405 and a spray gun 406, fixed surface installs mount pad 401 on bottom plate 9, and the surface rotation is connected with roating seat 402 on mount pad 401, and two opposite surfaces of roating seat 402 rotate and are connected with every single move seat 403, and every single move seat 403 top rotates and is connected with and rotates seat 404, rotates seat 404 top fixed mounting and has telescopic link 405, and telescopic link 405 top fixed mounting has spray gun 406, makes spraying robot 4 can drag the teaching and program.
Robot control cabinet 5 includes install bin 501 and control panel 502, and the terminal surface fixed mounting has control panel 502 before install bin 501, and install bin 501 is inside to be provided with power and mainboard.
The robot control cabinet 5 is in communication connection with a demonstrator, and the robot control cabinet 5 is electrically connected with the spraying robot 4 to conveniently control the spraying robot 4.
Guardrail 7 suits with bottom plate 9 size, and 7 surfaces of guardrail hinge have access & exit 8 for divide the workstation region to can train in turn and prevent too much personnel to squeeze into the operation and produce other dangers.
The touch screen 601 and the operation panel 602 are fixedly mounted on the upper surface of the workstation control cabinet 6 respectively, and the PLC is arranged inside the workstation control cabinet 6, so that other components can be conveniently programmed and operated.
The workstation control cabinet 6 is respectively and electrically connected with the paint spraying cabinet 1, the paint spraying platform 2 and the paint supply system 3 and is formed by bending and welding cold-rolled plates.
The output end of the paint supply system 3 is communicated with a spray gun 406 of the spraying robot 4, and the paint supply system 3 delivers paint for spraying.
One specific application of this embodiment is: when in use, whether the circuit and the gas circuit are normal is checked, an article to be sprayed is placed on the paint spraying table 2, and a power supply and a gas source are switched on; then utilize and drag the teaching handle and drag the teaching to spraying robot 4, can come control paint spraying table 2 rotation and activation spray gun 406 through the teaching handle, can record spraying robot 4's motion simultaneously and confirm or teach again teaching to the teaching program section, can dismantle the teaching handle after accomplishing the teaching, then just can start the automatic spraying operation, supply the pressure of paint system 3 to adjust better flow control and stronger material ability of inhaling through adjusting, promotion spraying quality by a wide margin.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (7)

1. An industrial robot painting workstation comprising a base plate (9), characterized in that:
the upper surface of the bottom plate (9) is respectively and fixedly provided with a paint spraying cabinet (1), a paint supply system (3), a spraying robot (4), a robot control cabinet (5), a workstation control cabinet (6) and a guardrail (7), the paint spraying cabinet (1) comprises a cabinet body (101), a filter plate (102), a barrier plate (103), a water tank (104) and a driving motor (105), the front end surface of the cabinet body (101) is respectively and fixedly connected with the filter plate (102) and the barrier plates (103), the lower surface of the cabinet body (101) is fixedly provided with the water tank (104), the upper surface of the cabinet body (101) is fixedly provided with the driving motor (105), the inside of the cabinet body (101) is provided with a suction fan, the upper surface of the water tank (104) is fixedly provided with a paint spraying platform (2), the paint spraying platform (2) comprises a power box (201) and a workpiece platform (202), the upper surface of the power box (201) is in transmission connection with the workpiece platform (202), the paint supply system (3) comprises a paint bucket (301), a diaphragm pump (302) and an air storage tank (303), the upper surface of the air storage tank (303) is fixedly provided with a paint bucket (301), the paint bucket (301) and the air storage tank (303) are both communicated with a diaphragm pump (302), the spraying robot (4) comprises a mounting seat (401), a rotating seat (402), a pitching seat (403), a rotating seat (404), a telescopic rod (405) and a spray gun (406), the upper surface of the bottom plate (9) is fixedly provided with a mounting seat (401), the upper surface of the mounting seat (401) is rotatably connected with a rotating seat (402), the two opposite surfaces of the rotating seat (402) are rotatably connected with a pitching seat (403), every single move seat (403) top is rotated and is connected with and rotates seat (404), it has telescopic link (405) to rotate seat (404) top fixed mounting, telescopic link (405) top fixed mounting has spray gun (406).
2. An industrial robot painting workstation according to claim 1, characterized in that the robot control cabinet (5) comprises a mounting box (501) and a control board (502), the control board (502) is fixedly mounted on the front end face of the mounting box (501), and a power supply and a main board are arranged inside the mounting box (501).
3. An industrial robot painting workstation according to claim 2, characterized in that the robot control cabinet (5) is communicatively connected with a teach pendant, the robot control cabinet (5) being electrically connected with the painting robot (4).
4. An industrial robot painting workstation according to claim 1, characterized in that the guardrail (7) is adapted to the dimensions of the base plate (9), the guardrail (7) being hinged with an access opening (8) in one surface.
5. An industrial robot painting workstation according to claim 4, characterized in that the upper surface of the workstation control cabinet (6) is fixedly provided with a touch screen (601) and an operation panel (602), respectively, and the workstation control cabinet (6) is internally provided with a PLC.
6. An industrial robot painting workstation according to claim 5, characterized in that the workstation control cabinet (6) is electrically connected with the paint spray booth (1), the paint spray booth (2), the paint supply system (3), respectively.
7. An industrial robot painting workstation according to claim 6, characterized in that the output of the paint supply system (3) communicates with a spray gun (406) of the painting robot (4).
CN202111346797.7A 2021-11-15 2021-11-15 Industrial robot spraying workstation Withdrawn CN113976351A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111346797.7A CN113976351A (en) 2021-11-15 2021-11-15 Industrial robot spraying workstation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111346797.7A CN113976351A (en) 2021-11-15 2021-11-15 Industrial robot spraying workstation

Publications (1)

Publication Number Publication Date
CN113976351A true CN113976351A (en) 2022-01-28

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ID=79748457

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111346797.7A Withdrawn CN113976351A (en) 2021-11-15 2021-11-15 Industrial robot spraying workstation

Country Status (1)

Country Link
CN (1) CN113976351A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5858167A (en) * 1981-10-02 1983-04-06 Mazda Motor Corp Painting robot
CN108940681A (en) * 2018-10-13 2018-12-07 南京吉目希自动化科技有限公司 A kind of spray robot work station
CN208390314U (en) * 2018-05-12 2019-01-18 佛山华数机器人有限公司 Industrial robot intelligence spray coating operations station
CN110738894A (en) * 2018-07-20 2020-01-31 北京华晟智造科技有限公司 real workstation of instructing of spraying industrial robot
CN111438022A (en) * 2020-04-27 2020-07-24 杭州国辰机器人科技有限公司 Intelligent paint room based on teaching technology

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5858167A (en) * 1981-10-02 1983-04-06 Mazda Motor Corp Painting robot
CN208390314U (en) * 2018-05-12 2019-01-18 佛山华数机器人有限公司 Industrial robot intelligence spray coating operations station
CN110738894A (en) * 2018-07-20 2020-01-31 北京华晟智造科技有限公司 real workstation of instructing of spraying industrial robot
CN108940681A (en) * 2018-10-13 2018-12-07 南京吉目希自动化科技有限公司 A kind of spray robot work station
CN111438022A (en) * 2020-04-27 2020-07-24 杭州国辰机器人科技有限公司 Intelligent paint room based on teaching technology

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Application publication date: 20220128