CN113976101A - Supported carbonyl sulfide hydrolysis catalyst and preparation method and application thereof - Google Patents

Supported carbonyl sulfide hydrolysis catalyst and preparation method and application thereof Download PDF

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CN113976101A
CN113976101A CN202111348089.7A CN202111348089A CN113976101A CN 113976101 A CN113976101 A CN 113976101A CN 202111348089 A CN202111348089 A CN 202111348089A CN 113976101 A CN113976101 A CN 113976101A
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黄张根
郑剑锋
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Shanxi Institute of Coal Chemistry of CAS
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    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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Abstract

The invention relates to the technical field of coal gas desulfurization catalysts, in particular to a supported carbonyl sulfide hydrolysis catalyst and a preparation method and application thereof. A supported carbonyl sulfide hydrolysis catalyst comprises a modified carrier and an active component; the modified carrier comprises modified gamma-Al2O3A carrier, said active component comprising a metal salt component; the metal salt component includes one or more of an alkali metal salt, a transition metal salt, and a rare earth metal salt. The catalyst is directly prepared by modifying a commercially available molded alumina carrier and then loading an active component without molding again. The catalyst provided by the invention has high COS conversion efficiency, inhibits the deposition of sulfide on the surface of the catalyst, has excellent anti-poisoning performance, optimizes the preparation process, is suitable for large-scale standardized industrial mass production, and can directly realize the COS conversionIs applied to industrial production.

Description

Supported carbonyl sulfide hydrolysis catalyst and preparation method and application thereof
Technical Field
The invention relates to the technical field of coal gas desulfurization catalysts, in particular to a supported carbonyl sulfide hydrolysis catalyst and a preparation method and application thereof.
Background
The blast furnace gas and other by-product gas of the steel industry are important secondary energy sources, the recycling and comprehensive utilization value is high, and the unpurified gas contains carbonyl sulfide (COS) and hydrogen sulfide (H)2S) and the like, and the existence of the sulfides can not only corrode pipeline equipment, but also cause environmental pollution, harm human health and the like, so that the sulfides need to be removed to a lower concentration in the process of utilizing the blast furnace gas. COS is stable and needs to be hydrolyzed orConversion to H by hydrogenation or the like2And removing the S. The reaction temperature for converting COS into inorganic sulfur through hydrolysis is low, hydrogen is not needed to participate in the reaction, the requirements on process conditions are relatively simple, and the method is a main method for industrial desulfurization.
The hydrolytic conversion of COS in a natural state is slow, and a catalyst needs to be introduced to accelerate the reaction rate. The industrialized hydrolysis catalyst is mainly gamma-Al2O3The sulfur resistance of the base-supported catalyst is poor, and the activity of the catalyst is reduced during operation. Hydrolysate H2S can be oxidized on the surface of the catalyst under the action of oxygen to generate elemental sulfur and sulfate, which not only poisons active components, but also blocks diffusion channels of reactants and products, and is the main reason for reducing the activity of the catalyst.
Patent CN106861665A discloses an alumina carbonyl sulfide hydrolysis catalyst, which uses organic microspheres and mesoporous template to regulate and control the pore structure of the carrier, so as to prepare an alumina carrier with a step pore structure, and realize the smooth export of reaction products. Patent CN106824149A discloses a titanium-silicon composite carbonyl sulfide hydrolysis catalyst, which synthesizes a titanium-based catalyst with a step pore passage through the regulation and control of a template agent, and improves the smooth export and the service life of products. The method synthesizes the carrier with the rapid diffusion channel by utilizing the limited domain effect of the template, can lead out the hydrolysate in time, but has the defects of complicated carrier preparation process, high industrial application cost and the like because the carrier can be formed only by adding various auxiliary agents such as a binder and the like.
Disclosure of Invention
The invention aims to provide a supported carbonyl sulfide hydrolysis catalyst and a preparation method thereof, the preparation method optimizes the preparation process, the method is simple and suitable for large-scale mass production and industrial application, and the prepared catalyst has high oxygen migration capacity and high sulfur resistance.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
a supported carbonyl sulfide hydrolysis catalyst comprises a modified carrier and an active component; the modified carrier comprises modified gamma-Al2O3A carrier, said active component comprising a metal salt component; the metalThe salt component includes one or more of an alkali metal salt, a transition metal salt, and a rare earth metal salt.
The mass ratio of the modified carrier is 72-85 wt%, and the mass ratio of the active component is 15-28 wt%;
preferably, the mass ratio of the modified carrier is 78-82 wt%, and the mass ratio of the active component is 18-22 wt%.
The modifier of the modified support comprises a titanium salt; the alkali metal salt comprises one or more of sodium salt, potassium salt and cesium salt; the transition metal salt comprises one or more of a titanium salt, a vanadium salt, a manganese salt, a cobalt salt and a copper salt; the rare earth metal salt comprises a cerium salt;
preferably, the titanium salt comprises titanium tetrachloride and/or titanium trichloride.
The catalyst is directly prepared by loading active components after the modification of a molded alumina carrier, and is not required to be molded again.
The invention also provides a preparation method of the supported carbonyl sulfide hydrolysis catalyst, which comprises the following steps:
s1: dissolving titanium salt in water to prepare a modifier solution; soaking the formed alumina in a modifier solution for t1 time, and drying at 50-60 ℃ to obtain a modified carrier;
wherein the titanium salt comprises titanium tetrachloride and/or titanium trichloride;
the concentration of the modifier solution is 0.1-0.8 g/mL;
preferably, the concentration of the modifier solution is 0.3-0.5 g/mL;
the formed alumina comprises spherical alumina, strip alumina and/or cake alumina;
preferably, the shaped alumina comprises spherical alumina;
the t1 time is 2-8 h;
preferably, the t1 time is 4-5 h.
S2: calcining the modified carrier at T1 temperature for T2 time to obtain modified gamma-Al2O3A carrier;
the temperature T1 is 200-550 ℃;
preferably, the temperature T1 is 300-350 ℃;
the t2 time is 2-8 h;
preferably, the t2 time is 3-4 h.
The calcination process of the step improves Al in the carrier2O3The proportion of active crystalline phase, the pore diameter of micropores in the carrier is enlarged, and TiO generated in situ2Can be more uniformly distributed in the pore channels of the carrier. The modified carrier can obviously improve the distribution uniformity of the active components, and the catalyst loaded with the active components has better adsorption and activation capacity on carbonyl sulfide and other reactants, and also has excellent oxygen transfer and product fast leading-out capacity, inhibits the generation and aggregation of toxic components, improves the activity and the service life of the catalyst.
S3: mixing alkali metal salt, rare earth metal salt and/or transition metal salt to prepare metal salt solution with the concentration of 0.1-0.8 g/mL; subjecting the modified gamma-Al2O3The carrier is dried at 50-60 ℃ after being immersed in the metal salt solution for t3 time;
wherein the alkali metal salt comprises one or more of sodium salt, potassium salt and cesium salt, the transition metal salt comprises one or more of titanium salt, vanadium salt, manganese salt, cobalt salt and copper salt, and the rare earth metal salt comprises cerium salt;
preferably, the mass ratio of the alkali metal salt to the rare earth metal salt is 1-5: 1;
more preferably, the mass ratio of the alkali metal salt to the rare earth metal salt is 2-3: 1;
more preferably, the mass ratio of the alkali metal salt to the rare earth metal salt is 2.5-2.8: 1;
preferably, the concentration of the metal salt solution is 0.5-0.6 g/mL;
the t3 time is 4-12 h;
preferably, the t3 time is 6-8 h.
S4: and calcining the dried product obtained in the step S3 at the temperature of T2 for T4 time to obtain the supported carbonyl sulfide hydrolysis catalyst.
The temperature T2 is 150-300 ℃;
preferably, the temperature T2 is 200-250 ℃;
the time t4 is 2-8 h;
preferably, the time t4 is 4-5 h.
According to the method for preparing the supported carbonyl sulfide hydrolysis catalyst, the molded alumina carrier is used, the modified active component is loaded, the original shape of the carrier is not damaged in the modification and loading processes, the modified active component can be directly applied to catalytic carbonyl sulfide hydrolysis after the preparation is finished, and the conventional scheme needs to perform the molding process after the active component is loaded, so that the catalyst can be applied to catalysis after being prepared into a usable shape. The invention optimizes the preparation process, saves the reaction steps and can greatly reduce the preparation period.
The invention also provides application of the supported carbonyl sulfide hydrolysis catalyst in catalyzing carbonyl sulfide hydrolysis, in particular application of the supported carbonyl sulfide hydrolysis catalyst in catalyzing carbonyl sulfide hydrolysis contained in blast furnace gas.
The above-mentioned preparation method and the selection of reactants, solvent, extractant, drying agent, detergent, etc. in the preparation step thereof, and the selection of reaction conditions such as temperature, time, etc. are all preferable, are not limited to the above selection, and may be replaced or omitted as appropriate depending on the effect.
Compared with the prior art, the invention has the following advantages:
(1) the catalyst provided by the invention optimizes the crystal structure, pore structure and oxygen migration capacity of the formed alumina carrier through pre-activation, the loaded metal salt active component is uniformly dispersed, the COS conversion efficiency is high, the deposition of sulfide on the surface of the catalyst is inhibited, the anti-toxicity performance is excellent, and the catalyst can be directly applied to industrial production;
(2) the preparation method provided by the invention uses the existing formed alumina as a carrier, and the modified supported active component is prepared into the catalyst which can be directly applied without addition of auxiliary agents such as a binder, a foaming agent and the like for forming, so that the preparation method omits the forming process, optimizes the preparation process, greatly reduces the preparation period, avoids the problems of yield reduction and the like caused by blank body breakage and the like in the forming process, and is suitable for large-scale standardized industrial mass production.
Detailed Description
The terms as used herein:
"prepared from … …" is synonymous with "comprising". The terms "comprises," "comprising," "includes," "including," "has," "having," "contains," "containing," or any other variation thereof, as used herein, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or as a range of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. For example, when the range "1 ~ 5" is disclosed, the ranges described should be construed to include the ranges "1 ~ 4", "1 ~ 3", "1 ~ 2 and 4 ~ 5", "1 ~ 3 and 5", and the like. When a range of values is described herein, unless otherwise stated, the range is intended to include the endpoints thereof and all integers and fractions within the range.
"and/or" is used to indicate that one or both of the illustrated conditions may occur, e.g., a and/or B includes (a and B) and (a or B).
The technical solutions of the present invention will be described in detail with reference to specific examples, but those skilled in the art will understand that the following examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention.
Example 1
A preparation method of a supported carbonyl sulfide hydrolysis catalyst comprises the following steps:
s1: dissolving titanium tetrachloride in water to prepare a modifier solution with the concentration of 50mL being 0.1g/mL, placing 10g of commercially available cake-shaped alumina in the modifier solution for soaking for 2 hours, and drying at 50 ℃ to obtain a modified carrier;
s2: placing the modified carrier in a muffle furnace, and roasting for 2h at 200 ℃ to obtain the modified gamma-Al2O3A carrier;
s3: mixing sodium carbonate and cerium oxalate according to the mass ratio of 5:1 to prepare 50mL of metal salt solution with the concentration of 0.1g/mL, and modifying the gamma-Al2O3Soaking the carrier in metal salt solution for 4 hr, taking out and drying at 50 deg.c;
s4: and (4) placing the dried product obtained in the step S3 in a muffle furnace, and roasting at 150 ℃ for 2h to obtain the supported carbonyl sulfide hydrolysis catalyst.
The mass ratio of the modified carrier in the prepared supported carbonyl sulfide hydrolysis catalyst is 85 percent, and the mass ratio of the active component is 15 percent.
The prepared catalyst is used for carrying out catalytic COS hydrolysis test, and the test conditions are as follows: the temperature is 100 ℃, and the space velocity is 4000h-1COS concentration 180mg/m3The hydrolysis conversion is shown in table 1:
TABLE 1 hydrolytic conversion
Time (h) 1 5 10 15 20
COS hydrolysis Rate (%) 89.0 88.1 84.3 83.5 83.9
Example 2
A preparation method of a supported carbonyl sulfide hydrolysis catalyst comprises the following steps:
s1: dissolving titanium trichloride in water to prepare a modifier solution with the concentration of 50mL being 0.8g/mL, placing 10g of commercial alumina in the modifier solution for soaking for 8 hours, and drying at 60 ℃ to obtain a modified carrier;
s2: placing the modified carrier in a muffle furnace, and roasting at 550 ℃ for 8h to obtain the modified gamma-Al2O3A carrier;
s3: mixing potassium carbonate and cerium nitrate according to the mass ratio of 1:1 to prepare 50mL of metal salt solution with the concentration of 0.8g/mL, and modifying the gamma-Al2O3Soaking the carrier in metal salt solution for 12 hr, taking out and drying at 60 deg.c;
s4: and (4) placing the dried product obtained in the step S3 in a muffle furnace, and roasting at 300 ℃ for 8h to obtain the supported carbonyl sulfide hydrolysis catalyst.
The mass ratio of the modified carrier in the prepared supported carbonyl sulfide hydrolysis catalyst is 72 percent, and the mass ratio of the active component is 28 percent.
The prepared catalyst is used for carrying out catalytic COS hydrolysis test, and the test conditions are as follows: the temperature is 100 ℃, and the space velocity is 4000h-1COS concentration 180mg/m3The hydrolysis conversion is shown in Table 2:
TABLE 2 hydrolytic conversion
Figure BDA0003354725580000051
Figure BDA0003354725580000061
Example 3
A preparation method of a supported carbonyl sulfide hydrolysis catalyst comprises the following steps:
s1: dissolving titanium trichloride in water to prepare a modifier solution with the concentration of 50mL being 0.4g/mL, placing 10g of commercially available spherical alumina in the modifier solution for soaking for 4 hours, and drying at 55 ℃ to obtain a modified carrier;
s2: placing the modified carrier in a muffle furnace, and roasting for 3h at 350 ℃ to obtain the modified gamma-Al2O3A carrier;
s3: mixing cesium acetate and cerium sulfate according to the mass ratio of 3:1 to prepare 50mL of metal salt solution with the concentration of 0.5g/mL, and modifying gamma-Al2O3Soaking the carrier in metal salt solution for 6 hr, taking out and drying at 60 deg.c;
s4: and (4) placing the dried product obtained in the step S3 in a muffle furnace, and roasting at 200 ℃ for 4h to obtain the supported carbonyl sulfide hydrolysis catalyst.
The mass ratio of the modified carrier in the prepared supported carbonyl sulfide hydrolysis catalyst is 79 percent, and the mass ratio of the active component is 21 percent.
The prepared catalyst is used for carrying out catalytic COS hydrolysis test, and the test conditions are as follows: the temperature is 100 ℃, and the space velocity is 4000h-1COS concentration 180mg/m3The hydrolysis conversion is shown in Table 3:
TABLE 3 hydrolytic conversion
Time (h) 1 5 10 15 20
COS hydrolysis Rate (%) 95.0 95.1 94.3 94.5 94.7
It can be seen from examples 1-3 that the catalyst prepared by the invention has high catalytic efficiency, the hydrolysis conversion rate of COS reaches more than 80%, and when the mass ratio of the modified carrier to the active component is the preferred composition, the hydrolysis conversion rate is higher than 90%, because in the appropriate ratio, the hydrolysis product catalyzed by the active component can be discharged as soon as possible through the appropriate number of channels provided by the modified carrier, the sulfur resistance of the catalyst is enhanced, and the service life of the catalyst is prolonged. Too high a proportion of active component may result in too much active component occupying the channels of the modified support, while too low a proportion of active component may reduce the catalytic efficiency.
It is preferred to use commercially available spherical alumina as the support because the stacked pore size of the spheres is more suitable than other shapes.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Furthermore, those skilled in the art will appreciate that while some embodiments herein include some features included in other embodiments, rather than other features, combinations of features of different embodiments are meant to be within the scope of the invention and form different embodiments. For example, in the claims above, any of the claimed embodiments may be used in any combination. The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.

Claims (10)

1. A supported carbonyl sulfide hydrolysis catalyst, which is characterized by comprising a modified carrier and an active component; the modified carrier comprises modified gamma-Al2O3A carrier, said active component comprising a metal salt component; the metal salt component includes one or more of an alkali metal salt, a transition metal salt, and a rare earth metal salt.
2. The catalyst according to claim 1, wherein the mass ratio of the modified carrier is 72-85 wt%, and the mass ratio of the active component is 15-28 wt%;
preferably, the mass ratio of the modified carrier is 78-82 wt%, and the mass ratio of the active component is 18-22 wt%.
3. The catalyst of claim 1, wherein the modifier for modifying the support comprises a titanium salt; the alkali metal salt comprises one or more of sodium salt, potassium salt and cesium salt; the transition metal salt comprises one or more of a titanium salt, a vanadium salt, a manganese salt, a cobalt salt and a copper salt; the rare earth metal salt includes a cerium salt.
4. The catalyst of claim 1, wherein the catalyst is prepared directly by modifying a molded alumina carrier and then loading an active component without molding again.
5. A process for preparing a catalyst as claimed in any one of claims 1 to 4, characterized by comprising the steps of:
s1: dissolving titanium salt in water to prepare a modifier solution; soaking the formed alumina in a modifier solution for t1 time, and drying to obtain a modified carrier;
s2: calcining the modified carrier of the step S1 for T2 at the temperature of T1 to obtain the modified gamma-Al2O3A carrier;
s3: mixing alkali metal salt, rare earth metal salt and/or transition metal salt to prepare metal salt solution; modifying the gamma-Al in the step S22O3The carrier is dried after being immersed in the metal salt solution for t3 time;
s4: and calcining the dried product obtained in the step S3 at the temperature of T2 for T4 time to obtain the supported carbonyl sulfide hydrolysis catalyst.
6. The method according to claim 5, wherein the step S1 satisfies one or more of the following conditions:
A. the titanium salt comprises titanium tetrachloride and/or titanium trichloride;
B. the formed alumina comprises spherical alumina, strip alumina and/or cake alumina;
preferably, the shaped alumina comprises spherical alumina;
C. the concentration of the modifier solution is 0.1-0.8 g/mL;
preferably, the concentration of the modifier solution is 0.3-0.5 g/mL;
D. the t1 time is 2-8 h;
preferably, the t1 time is 4-5 h;
E. the drying temperature is 50-60 ℃.
7. The method according to claim 5, wherein the step S2 satisfies one or more of the following conditions:
F. the temperature T1 is 200-550 ℃;
preferably, the temperature T1 is 300-350 ℃;
G. the t2 time is 2-8 h;
preferably, the t2 time is 3-4 h.
8. The method according to claim 5, wherein the step S3 satisfies one or more of the following conditions:
H. the alkali metal salt comprises one or more of sodium salt, potassium salt and cesium salt, the transition metal salt comprises one or more of titanium salt, vanadium salt, manganese salt, cobalt salt and copper salt, and the rare earth metal salt comprises cerium salt;
preferably, the mass ratio of the alkali metal salt to the rare earth metal salt is 1-5: 1;
I. the concentration of the metal salt solution is 0.1-0.8 g/mL;
preferably, the concentration of the metal salt solution is 0.5-0.6 g/mL;
J. the t3 time is 4-12 h;
preferably, the t3 time is 6-8 h;
K. the drying temperature is 50-60 ℃.
9. The method according to claim 5, wherein the step S4 satisfies one or more of the following conditions:
l, the temperature of T2 is 150-300 ℃;
preferably, the temperature T2 is 200-250 ℃;
m. the time t4 is 2-8 h;
preferably, the time t4 is 4-5 h.
10. Use of a catalyst as claimed in any one of claims 1 to 4 for catalysing the hydrolysis of carbonyl sulphide.
CN202111348089.7A 2021-11-15 2021-11-15 Supported carbonyl sulfide hydrolysis catalyst and preparation method and application thereof Pending CN113976101A (en)

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CN115869981A (en) * 2022-12-08 2023-03-31 中国科学院山西煤炭化学研究所 Modified manganese-based spinel carbonyl sulfide hydrolysis catalyst and preparation method thereof

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