CN113973939A - Kneading device for tea treatment - Google Patents
Kneading device for tea treatment Download PDFInfo
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- CN113973939A CN113973939A CN202111353296.1A CN202111353296A CN113973939A CN 113973939 A CN113973939 A CN 113973939A CN 202111353296 A CN202111353296 A CN 202111353296A CN 113973939 A CN113973939 A CN 113973939A
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- kneading
- driver
- treatment bin
- base body
- driving
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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- Life Sciences & Earth Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention discloses a kneading device for tea treatment, which can conveniently realize the kneading treatment of tea, wherein during the kneading, an upper treatment bin swings, and a lower treatment bin is also rotatably arranged, so that the uniform kneading of tea can be fully realized, the kneading performance and uniformity are improved, during the kneading, a kneading mechanism is used for kneading, the kneading efficiency is effectively improved, a plurality of kneading balls of the kneading mechanism can ensure the kneading effect and capability during the kneading, the kneading balls comprise an upper hemisphere, a lower hemisphere and a middle cylinder, the kneading area can be improved, the kneading effect is improved, and a kneading head assembly can rotate, swing and reciprocate to slightly lift and move, so that the kneading can be carried out from different angles, the kneading effect is improved, and the kneading capability is ensured.
Description
Technical Field
The invention particularly relates to a kneading device for tea treatment, and relates to the field related to tea treatment.
Background
Currently, in the tea leaf making process, the tea leaves generally need to be kneaded in order to deform the tea leaves and obtain the required tea leaf shape, such as a string shape. Meanwhile, cells of the tea are properly damaged in the kneading process, the tea juice overflows, and the juice in the cells overflows the surface of the tea, so that substances in the tea are leached out when the tea is made, and the tea can be flavored. The tea leaf kneading is generally carried out manually at present, the kneading mode is low in efficiency and high in labor intensity, the tea leaf kneading machine is suitable for processing a small amount of tea leaves, rapid kneading operation is difficult to realize for large batches of tea leaves, the kneading effect is difficult to guarantee by a common turntable pressing and grinding mode, excessive crushing is easy to occur if the pressing and grinding force is too large, and subsequent taste and brewing continuity are affected.
Disclosure of Invention
Accordingly, in order to solve the above-mentioned disadvantages, the present invention provides a kneading device for tea treatment.
The invention is realized in such a way, a kneading device for tea treatment is constructed, which comprises a base, a control driver, a bracket, a swing arm, an upper treatment bin, a lower treatment bin and a rotary driver, wherein the control driver is arranged on one side of the base, the bracket extending vertically is arranged on the other side of the base, the kneading device is characterized in that the swing arm is arranged between the bracket and a base body of the control driver, the swing arm can rotate around a horizontal axis at the joint of the swing arm and the bracket, the swing arm is connected with the upper treatment bin by adopting a connecting suspension part, the lower treatment bin is rotatably suspended at the bottom of the upper treatment bin, the rotary driver is arranged at the base body of the control driver, the rotary driver can drive the lower treatment bin to rotate relative to the upper treatment bin, and the rotary axis of the lower treatment bin is the central axis of the lower treatment bin, the rotating axis of the lower processing bin is perpendicular to the swinging axis of the swinging arm in space; and a kneading mechanism is arranged in the upper treatment bin and can be used for kneading materials in the lower treatment bin.
Further, as preferred, the bottom side of the upper treatment bin is integrally provided with an annular suspension ring of an annular structure, the upper end face of the annular suspension ring is fixedly provided with a lower wear-resistant slip ring, the top of the lower treatment bin is provided with an annular suspension groove of an annular groove structure, the inner top wall of the annular suspension groove is fixedly provided with a wear-resistant annular snap ring, and the wear-resistant annular snap ring and the lower wear-resistant slip ring are arranged in a relative sliding manner.
Further, preferably, a swing cylinder is fixedly arranged on the support, and an output end of the swing cylinder is in transmission connection with the swing arm through a belt pulley and a transmission belt so as to drive the swing arm to swing around a certain angle.
Further, as preferred, the rotation driver includes a drive bevel gear, a drive motor, a drive sleeve and a toothed ring, the toothed ring is fixedly arranged on the periphery of the top of the lower treatment bin, the drive motor is arranged in the seat body of the control driver, the output end of the drive motor is connected to the drive sleeve through a gear transmission mechanism in a transmission manner, the drive sleeve is rotatably sleeved on the swing arm, the drive bevel gear is fixedly arranged at the end part of the drive sleeve, the drive bevel gear is in meshing transmission with the toothed ring, and the lower treatment bin is driven by the drive motor to rotate relative to the upper treatment bin.
Further, preferably, the rubbing mechanism comprises a micro-amplitude lifting driver, a swing driver, a rubbing rotation driver and a rubbing base, the micro-amplitude lifting driver is arranged at the top of the upper treatment bin, the output end of the micro-amplitude lifting driver is connected with the swing driver, the output end of the swing driver is connected with the rubbing rotation driver, the output end of the rubbing rotation driver is connected with the rubbing base, a rubbing head assembly is arranged on the rubbing base, the micro-amplitude lifting driver can drive the rubbing head assembly to reciprocate up and down in a micro-amplitude manner, the swing driver can drive the rubbing head assembly to obliquely swing in a space, the rubbing rotation driver can drive the rubbing head assembly to rotate around a vertical axis, the rubbing head assembly extends into the bottom side of the lower treatment bin, and a rubbing cavity is arranged at the bottom side of the lower treatment bin, the kneading head assembly extends into the kneading cavity.
Further, preferably, the output end of the kneading rotation driver is connected with a conical rotation handle, the bottom of the conical rotation handle is detachably and fixedly connected with the kneading head assembly, the kneading head assembly comprises a kneading base body and kneading balls, a plurality of kneading surfaces are arranged on the kneading base body, and at least one kneading ball is arranged on each kneading surface.
Preferably, a concave cavity is formed in the kneading surface of the kneading base body, the kneading ball is rotatably arranged in the concave cavity, an outer spherical surface of the kneading ball extends out of the kneading surface of the kneading base body, the bottom of the kneading base body is a convex surface, the convex surface is a spherical surface or an ellipsoidal surface, and a kneading driving mechanism for driving the kneading ball to rotate is arranged in the kneading base body.
Further, as a preferred option, a vertically extending driving rotating shaft is fixedly arranged in the center of the kneading ball in a penetrating manner, a driving column is arranged at the top of the driving rotating shaft, a driving gear is fixedly arranged on the driving column, the kneading driving mechanism comprises a kneading motor, a main gear and a plurality of driving gears, the kneading motor is arranged in the kneading base body, the output end of the kneading motor is connected with the main gear, the periphery of the main gear is meshed with the plurality of driving gears, and each driving gear is fixedly arranged on the corresponding driving column of the kneading ball.
Preferably, the kneading ball comprises an upper hemisphere, a lower hemisphere and a middle cylinder, the sphere diameter of the upper hemisphere and the sphere diameter of the lower hemisphere are the same as the diameter of the middle cylinder, and the middle cylinder is integrally and fixedly connected between the upper hemisphere and the lower hemisphere.
Further, as preferred, it kneads the face to be provided with six at least on the lateral wall of the base member to knead, the fixed gland plate that is provided with of detachable is still gone up at the top of kneading the base member, the top fixed connection of gland plate is in the bottom of toper rotation handle, it is provided with the charge door on the side of handling the storehouse or handling the storehouse down to go up, be provided with the discharge gate on the bottom surface of handling the storehouse down, be provided with the sealed lid of control on the discharge gate.
The invention has the following advantages: compared with the same type of equipment, the kneading device for treating the tea leaves provided by the invention has the following advantages:
the kneading device for treating the tea leaves can conveniently realize the kneading treatment of the tea leaves, the upper treatment bin swings while the lower treatment bin is rotatably arranged during the kneading, so that the uniform kneading of the tea leaves can be fully realized, the kneading performance and uniformity are improved, the kneading mechanism is utilized for kneading during the kneading, the kneading efficiency is effectively improved, a plurality of kneading balls of the kneading mechanism can ensure the kneading effect and capability during the kneading, the kneading balls comprise an upper hemisphere, a lower hemisphere and a middle cylinder, the kneading area can be improved, the kneading effect is improved, the kneading head assembly can rotate, swing and reciprocate to slightly lift and move, so that the kneading can be carried out from different angles, the kneading effect is improved, and the kneading capability is ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic sectional view showing the connection between the upper and lower treatment chambers according to the present invention;
fig. 3 is a schematic structural view of the kneading mechanism of the present invention;
FIG. 4 is a schematic view of the construction of the kneading head assembly of the present invention;
fig. 5 is a schematic view of the mating structure of the drive gear and the main gear of the present invention.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a kneading device for tea treatment, which comprises a base 1, a control driver 11, a bracket 2, a swing arm 5, an upper treatment bin 8, a lower treatment bin 13 and a rotary driver, wherein the control driver 11 is arranged on one side of the base 1, the bracket 2 extending vertically is arranged on the other side of the base 1, the kneading device is characterized in that the swing arm 5 is arranged between the bracket 2 and a base body of the control driver, the swing arm 5 can rotate around a horizontal axis at the joint of the swing arm and the bracket, the upper treatment bin 8 is connected onto the swing arm 5 by a connecting and hanging part 6, the lower treatment bin 13 is rotatably hung at the bottom of the upper treatment bin 8, the rotary driver is arranged at the base body of the control driver, and can drive the lower treatment bin to rotate relative to the upper treatment bin, the rotating axis of the lower treatment bin is the central axis of the lower treatment bin, and the rotating axis of the lower treatment bin is mutually vertical to the swinging axis of the swinging arm in space; and a kneading mechanism is arranged in the upper treatment bin and can be used for kneading materials in the lower treatment bin.
In this embodiment, an annular suspension ring 15 of an annular structure is integrally arranged on the bottom side of the upper treatment bin 8, a lower wear-resistant slip ring 16 is fixedly arranged on the upper end face of the annular suspension ring 15, an annular suspension groove of an annular groove structure is arranged on the top of the lower treatment bin 13, a wear-resistant annular snap ring 17 is fixedly arranged on the inner top wall of the annular suspension groove, and the wear-resistant annular snap ring and the lower wear-resistant slip ring are arranged in a relative sliding manner.
The support is fixedly provided with a swing cylinder 3, and the output end of the swing cylinder 3 is in transmission connection with the swing arm 5 through a belt pulley and a transmission belt 4 so as to drive the swing arm to swing around a certain angle.
The rotary driver comprises a driving bevel gear 9, a driving motor, a driving sleeve 10 and a toothed ring 14, wherein the top periphery of the lower processing bin 13 is fixedly provided with the toothed ring 14, the upper end face of the toothed ring is provided with annular teeth which are arranged in a ring shape, the driving motor is arranged in a base body of the control driver, the output end of the driving motor is connected to the driving sleeve 10 through a gear transmission mechanism in a transmission manner, the rotatable sleeve of the driving sleeve is arranged on the swing arm, the end part of the driving sleeve is fixedly provided with the driving bevel gear 9, the driving bevel gear is in meshing transmission with the toothed ring, the driving motor drives the lower processing bin to rotate relative to the upper processing bin, the driving sleeve 10 penetrates through the central cavity of the swing arm 5, namely, the central hole of the swing arm is rotatably arranged outside the driving sleeve.
The kneading mechanism comprises a micro-amplitude lifting driver 7, a swinging driver 18, a kneading rotation driver 19 and a kneading base 22, the micro-amplitude lifting driver 7 is arranged at the top part in the upper treatment bin, the output end of the micro-amplitude lifting driver 7 is connected with the swinging driver 18, the output end of the swinging driver 18 is connected with the kneading rotation driver 19, the output end of the kneading rotation driver is connected with the kneading base 22, a kneading head component 23 is arranged on the kneading base 22, the micro-amplitude lifting driver can drive the kneading head component to reciprocate up and down in a micro-amplitude manner, the swinging driver can drive the kneading head component to obliquely swing in space, the kneading rotation driver can drive the kneading head component 23 to rotate around a vertical axis, and the kneading head component extends into the bottom side of the lower treatment bin, and a kneading cavity 21 is arranged at the bottom side of the lower treatment bin, and the kneading head assembly extends into the kneading cavity 21.
The output end of the kneading rotation driver is connected with a conical rotation handle 20, the bottom of the conical rotation handle 20 is detachably and fixedly connected with the kneading head assembly, the kneading head assembly comprises a kneading base body and kneading balls, a plurality of kneading surfaces are arranged on the kneading base body, and at least one kneading ball is arranged on each kneading surface.
The kneading device comprises a kneading substrate, a kneading base body and a kneading driving mechanism, wherein the kneading base body is provided with a kneading surface, the kneading surface of the kneading base body is provided with a concave cavity, the kneading ball is rotatably arranged in the concave cavity, the outer spherical surface of the kneading ball extends out of the kneading surface of the kneading base body, the bottom of the kneading base body is a convex surface, the convex surface is a spherical surface or an ellipsoidal surface, and the kneading base body is internally provided with the kneading driving mechanism for driving the kneading ball to rotate.
A vertically extending driving rotating shaft 25 is fixedly arranged in the center of the kneading ball in a penetrating mode, a driving column 24 is arranged at the top of the driving rotating shaft 25, a driving gear 30 is fixedly arranged on the driving column 24, the kneading driving mechanism comprises a kneading motor, a main gear 29 and a plurality of driving gears 30, the kneading motor is arranged in the kneading base body, the output end of the kneading motor is connected with the main gear, the periphery of the main gear is meshed with the plurality of driving gears, and each driving gear is fixedly arranged on the corresponding driving column of the kneading ball.
The kneading ball comprises an upper hemisphere 26, a lower hemisphere 28 and a middle cylinder 27, the sphere diameter of the upper hemisphere and the sphere diameter of the lower hemisphere are the same as the diameter of the middle cylinder, and the middle cylinder is integrally and fixedly connected between the upper hemisphere and the lower hemisphere.
Rub and be provided with six faces of kneading on the lateral wall of base member at least, the fixed gland plate that is provided with of top still detachable of rubbing the base member, the top fixed connection of gland plate is in the bottom of handle is rotated to the toper, it is provided with charge door (not shown in the figure) on the side of processing bin or lower processing bin to go up, be provided with discharge gate (not shown in the figure) on the bottom surface of processing bin down, be provided with the sealed lid of control on the discharge gate.
The kneading device for treating the tea leaves can conveniently realize the kneading treatment of the tea leaves, the upper treatment bin swings while the lower treatment bin is rotatably arranged during the kneading, so that the uniform kneading of the tea leaves can be fully realized, the kneading performance and uniformity are improved, the kneading mechanism is utilized for kneading during the kneading, the kneading efficiency is effectively improved, a plurality of kneading balls of the kneading mechanism can ensure the kneading effect and capability during the kneading, the kneading balls comprise an upper hemisphere, a lower hemisphere and a middle cylinder, the kneading area can be improved, the kneading effect is improved, the kneading head assembly can rotate, swing and reciprocate to slightly lift and move, so that the kneading can be carried out from different angles, the kneading effect is improved, and the kneading capability is ensured.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described, and the standard parts used in the present invention are all available on the market, the special-shaped parts can be customized according to the description and the accompanying drawings, the specific connection mode of each part adopts the conventional means of bolt and rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described herein.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A kneading device for tea treatment comprises a base, a control driver, a support, a swing arm, an upper treatment bin, a lower treatment bin and a rotary driver, wherein the control driver is arranged on one side of the base, the support extending vertically is arranged on the other side of the base, the rotary driver is arranged between the support and a base body of the control driver, the swing arm can rotate around a horizontal axis at the joint of the swing arm and the support, the upper treatment bin is connected onto the swing arm through a connecting suspension part, the lower treatment bin is rotatably suspended at the bottom of the upper treatment bin, the rotary driver is arranged at the base body of the control driver, the rotary driver can drive the lower treatment bin to rotate relative to the upper treatment bin, and the rotary axis of the lower treatment bin is the central axis of the lower treatment bin, the rotating axis of the lower processing bin is perpendicular to the swinging axis of the swinging arm in space; and a kneading mechanism is arranged in the upper treatment bin and can be used for kneading materials in the lower treatment bin.
2. The kneading device for tea processing according to claim 1, wherein: the bottom side of the upper treatment bin is integrally provided with an annular suspension ring of an annular structure, the upper end face of the annular suspension ring is fixedly provided with a lower wear-resistant sliding ring, the top of the lower treatment bin is provided with an annular suspension groove of an annular groove structure, the inner top wall of the annular suspension groove is fixedly provided with a wear-resistant annular snap ring, and the wear-resistant annular snap ring and the lower wear-resistant sliding ring slide relatively.
3. The kneading device for tea processing according to claim 2, wherein: the swing mechanism is characterized in that a swing cylinder is fixedly arranged on the support, and the output end of the swing cylinder is in transmission connection with the swing arm through a belt pulley and a transmission belt so as to drive the swing arm to swing around a certain angle.
4. A kneading device for tea processing according to claim 3, characterized in that: the rotary driver comprises a drive bevel gear, a drive motor, a drive sleeve and a toothed ring, the top periphery of the lower treatment bin is fixedly provided with the toothed ring, the drive motor is arranged in a seat body of the control driver, the output end of the drive motor is connected to the drive sleeve through a gear transmission mechanism in a transmission manner, the drive sleeve is rotatably sleeved on the swing arm, the end part of the drive sleeve is fixedly provided with the drive bevel gear, the drive bevel gear is in meshing transmission with the toothed ring, and the lower treatment bin is driven by the drive motor to rotate relative to the upper treatment bin.
5. The kneading device for tea processing according to claim 4, wherein: the kneading mechanism comprises a micro-amplitude lifting driver, a swinging driver, a kneading rotation driver and a kneading base, the micro-amplitude lifting driver is arranged at the top in the upper treatment bin, the output end of the micro-amplitude lifting driver is connected with the swinging driver, the output end of the swinging driver is connected with the kneading rotation driver, the output end of the kneading rotation driver is connected with the kneading base, a kneading head component is arranged on the kneading base, the micro-amplitude lifting driver can drive the kneading head component to reciprocate in a micro-amplitude manner up and down, the swinging driver can drive the kneading head component to obliquely swing in space, the kneading rotation driver can drive the kneading head component to rotate around a vertical axis, the kneading head component extends into the bottom side of the lower treatment bin, and the bottom side of the lower treatment bin is provided with a kneading cavity, the kneading head assembly extends into the kneading cavity.
6. The kneading device for tea processing according to claim 5, wherein: the output end of the kneading rotation driver is connected with a conical rotation handle, the bottom of the conical rotation handle is detachably and fixedly connected with the kneading head assembly, the kneading head assembly comprises a kneading base body and kneading balls, a plurality of kneading surfaces are arranged on the kneading base body, and at least one kneading ball is arranged on each kneading surface.
7. The kneading device for tea processing according to claim 6, wherein: the kneading device comprises a kneading substrate, a kneading base body and a kneading driving mechanism, wherein the kneading base body is provided with a kneading surface, the kneading surface of the kneading base body is provided with a concave cavity, the kneading ball is rotatably arranged in the concave cavity, the outer spherical surface of the kneading ball extends out of the kneading surface of the kneading base body, the bottom of the kneading base body is a convex surface, the convex surface is a spherical surface or an ellipsoidal surface, and the kneading base body is internally provided with the kneading driving mechanism for driving the kneading ball to rotate.
8. The kneading device for tea processing according to claim 7, wherein: the kneading ball is characterized in that a vertically extending driving rotating shaft is fixedly arranged in the center of the kneading ball in a penetrating mode, a driving column is arranged at the top of the driving rotating shaft, a driving gear is fixedly arranged on the driving column, the kneading driving mechanism comprises a kneading motor, a main gear and a plurality of driving gears, the kneading motor is arranged in the kneading base body, the output end of the kneading motor is connected with the main gear, the periphery of the main gear is meshed with the plurality of driving gears, and each driving gear is fixedly arranged on the corresponding driving column of the kneading ball.
9. The kneading device for tea processing according to claim 8, wherein: the kneading ball comprises an upper hemisphere, a lower hemisphere and a middle cylinder, the sphere diameter of the upper hemisphere and the sphere diameter of the lower hemisphere are the same as the diameter of the middle cylinder, and the middle cylinder is integrally and fixedly connected between the upper hemisphere and the lower hemisphere.
10. The kneading device for tea processing according to claim 8, wherein: rub and be provided with six faces of kneading on the lateral wall of base member at least, the fixed gland plate that is provided with of top still detachable of base member of kneading, the top fixed connection of gland plate is in the bottom of handle is rotated to the toper, be provided with the charge door on the side of going up processing storehouse or lower processing storehouse, be provided with the discharge gate on the bottom surface of lower processing storehouse, be provided with the sealed lid of control on the discharge gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111353296.1A CN113973939A (en) | 2021-11-16 | 2021-11-16 | Kneading device for tea treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111353296.1A CN113973939A (en) | 2021-11-16 | 2021-11-16 | Kneading device for tea treatment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113973939A true CN113973939A (en) | 2022-01-28 |
Family
ID=79748686
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111353296.1A Withdrawn CN113973939A (en) | 2021-11-16 | 2021-11-16 | Kneading device for tea treatment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113973939A (en) |
-
2021
- 2021-11-16 CN CN202111353296.1A patent/CN113973939A/en not_active Withdrawn
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Application publication date: 20220128 |