CN113972037A

CN113972037A - Automatic wire collecting, extruding and winding equipment

Info

Publication number: CN113972037A
Application number: CN202111120082.XA
Authority: CN
Inventors: 朱思诚; 张皓
Original assignee: Shenzhen Self Reliance Electronics Co ltd
Current assignee: Shenzhen Self Reliance Electronics Co ltd
Priority date: 2021-09-24
Filing date: 2021-09-24
Publication date: 2022-01-25

Abstract

The invention discloses an automatic wire collecting, extruding and winding device, which belongs to the technical field of wire production and comprises metal wires and a wire penetrating guide frame, wherein a plurality of metal wires are connected and guided into the wire penetrating guide frame, the automatic wire collecting, extruding and winding device also comprises a support, a wire driver, a collecting and winding device, a coaxial guider, a micro injection molding extruder, a low-temperature water-cooling regulation and control device and a constant-temperature water-cooling circulation tank are sequentially connected and arranged on the support, a first motor is arranged on the right side of the support, a winding drum is detachably sleeved on an output shaft of the first motor, and wires output by the constant-temperature water-cooling circulation tank are connected with the winding drum to wind and roll. The invention adopts one device to complete the production and the manufacture of the electric wire, realizes the integrated automatic processing, does not need to occupy too much factory space and rent cost, ensures that the coaxiality of the metal wire winding set is high, the thickness of the section of the electric wire cortex is uniform and the water cooling temperature is controllable, further reduces the cost and improves the use safety of the electric wire.

Description

Automatic wire collecting, extruding and winding equipment

Technical Field

The invention belongs to the technical field of electric wire production, and relates to an automatic wire collecting, extruding and winding device.

Background

Among the prior art, the wire rod is by wide application, and the production and processing of traditional wire rod is formed by the preparation of mutually supporting of a plurality of kinds of different equipment, from the fine rule set, give as security out, mould plastics the wire winding, and many equipment have occupied most factory building space, and rent is with high costs, is the challenge not little to enterprise's production and processing.

Furthermore, the traditional wire rod production and processing has the defects that the metal wire aggregation is uneven and inclined, so that the coaxiality of the metal wire which is injected and molded is inclined, the thickness of the section of the sheath layer of the electric wire is uneven, and the electric wire is easy to explode at the position where the sheath layer is thin under the condition that the electric wire is short-circuited when the sheath layer is too thin, so that the use safety of the electric wire is not high; and the water of normal atmospheric temperature is adopted in traditional electric wire production to cool off the electric wire cortex, and at the production electric wire under the high temperature in south summer, its refrigerated time is elongated, leads to electric wire refrigerated basin to need long enough, has further promoted factory building land space and rent cost.

Disclosure of Invention

The invention provides an automatic wire collecting, extruding and winding device, which aims to solve the problems in the background technology, adopts one device to complete the production and the manufacture of wires, realizes the integrated automatic processing, ensures that the coaxiality of the wire winding set of metal wires is high, the thickness of the section of the skin layer of the wires is uniform, the water cooling temperature is controllable, further reduces the space occupancy rate of a factory building, reduces the cost and improves the use safety of the wires.

In order to achieve the purpose, the invention provides an automatic wire collecting, extruding and winding device, which comprises metal wires and a wire penetrating guide frame, wherein the wire penetrating guide frame is connected with and guides in a plurality of metal wires, the automatic wire collecting, extruding and winding device also comprises a support, the support is provided with a wire driver, a wire collecting and winding device, a coaxial guider, a micro injection molding extruding machine, a low-temperature water-cooling regulation and control device and a constant-temperature water-cooling circulation groove which are sequentially connected, the wire driver is arranged on the left side wall of the wire collecting and winding device and is used for connecting and driving the metal wires to enter the wire collecting and winding device, the wire collecting and winding device is used for collecting a plurality of metal wires into a strand of metal twisted wire and outputting the metal twisted wire to the coaxial guider, the coaxial guider is arranged on the left side surface of the micro injection molding extruding machine, the micro injection molding extruding machine is used for outputting the electric wires coated with the metal twisted wire, and the electric wires are connected and guided into the low-temperature water-cooling regulation and control device and the constant-temperature water-cooling circulation groove, a first motor is arranged on the right side of the bracket, a winding reel is detachably sleeved on an output shaft of the first motor, and an electric wire output by the constant-temperature water-cooling circulation tank is connected with the winding reel to wind and roll;

the coaxial guider comprises an annular mounting seat, an inner bearing, an outer bearing, springs and connecting shafts, wherein an even number of connecting shafts in an annular array are arranged on the annular mounting seat, the inner bearing penetrates through the connecting shafts, the outer bearing is arranged on the outer side of the inner bearing, and the springs are arranged between the inner bearing and the outer bearing, so that the outer surface of the outer bearing forms a surface which is coaxially regulated and controlled to act on the metal twisted wire at multiple points.

Preferably, set winding device includes the box, and set up in proper order in first guide ring, second guide ring, set winding ring and the shaping ring in the box, the inside wall of set winding ring is the spiral winding shape, set winding ring lateral wall is equipped with tooth, set winding ring one side is equipped with the second motor, be equipped with the gear on the output shaft of second motor, gear and tooth intermeshing, wherein, the internal diameter of first guide ring is greater than the internal diameter of second guide ring.

Preferably, low temperature water-cooling regulation and control device includes water-cooling container, compressor, condenser, throttle part and evaporimeter, both ends are equipped with the wire casing about in the water-cooling container, it all is equipped with the water receiving tank to cross the wire casing bottom, water-cooling container one side is equipped with compressor, condenser and throttle part, the snakelike cladding of evaporimeter is with the heat of absorbing water-cooling container normal water on the water-cooling container lateral wall, according to the preface closed connection have compressor, condenser and throttle part between the both ends of evaporimeter.

Preferably, the distance between the water-cooled container and the micro injection molding extruder is 50-200 mm.

Preferably, the constant-temperature water-cooling circulation tank is provided with a water pipe connected with the upper part and the bottom of the constant-temperature water-cooling circulation tank, and a water pump is installed on the water pipe to realize water circulation.

Preferably, a third motor and a plurality of rollers arranged in a triangular mode are arranged in the wire driver, and the third motor is connected with the driving rollers to rotate so as to drive the metal wire to transmit.

Preferably, the miniature extruder of moulding plastics is including setting up in the front end and installing the injection mould to and set up in the bucket of moulding plastics of the melting injection molding material of rear end, the injection moulding bucket is connected with the injection mould.

Compared with the prior art, the invention has the beneficial effects that:

the invention provides an automatic wire collecting, extruding and winding device, which adopts one device to complete the production and the manufacture of wires, realizes the integrated automatic processing, does not need to occupy too much factory space and rent cost, improves the coaxiality of the assembled metal wire winding through a coaxial guider, ensures the uniform thickness of the cross section of the wire cortex, can quickly cool the injection-molded and extruded wires by a low-temperature water-cooling regulation and control device, meets the setting of different temperature regulation, greatly shortens the lengths of a water-cooling container and a constant-temperature water-cooling circulation tank relative to the length of a traditional water-cooling tank, reduces the cooling time and the space occupation, and further improves the quality qualification rate and the use safety of the wire production.

To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Drawings

FIG. 1 is a schematic structural view of an automatic wire collecting, extruding and winding apparatus according to the present invention;

FIG. 2 is a schematic structural view of a collecting and winding device of the automatic wire collecting, extruding and winding apparatus of the present invention;

FIG. 3 is a schematic structural view of a coaxial guide in the automatic wire collecting, extruding and winding apparatus of the present invention;

fig. 4 is a schematic view of a wire driver of the automatic wire collection, extrusion and winding apparatus of the present invention;

reference numerals:

1. a metal wire; 2. a threading guide frame; 3. a support; 4. a wire driver; 5. a winding device is assembled; 501. a box body; 502. a second guide ring; 503. collecting winding rings; 504. an integral ring; 505. an outer layer wire peeling mechanism; 506. a spiral winding shape; 507. teeth; 508. a second motor; 509. a gear; 6. a coaxial guide; 601. an annular mounting seat; 602. an inner bearing; 603. an outer bearing; 604. a spring; 605. a connecting shaft; 7. a micro injection molding extruder; 701. injection molding; 702. injecting a plastic barrel; 8. a low-temperature water-cooling regulation device; 801. a water-cooled vessel; 802. a compressor; 803. a condenser; 804. a throttling member; 805. an evaporator; 9. a constant-temperature water-cooling circulation tank; 901. a water pipe; 902. a water pump; 10. a metal hemp thread; 11. a first motor; 12. a bobbin; 13. a wire passing groove; 14. a water receiving tank; 15. a third motor; 16. and a roller.

Detailed Description

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof, in the description and claims of this application and the description of the above figures are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and claims of this application or in the above-described drawings are used for distinguishing between different objects and not for describing a particular order.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

In order to achieve the above purpose, an embodiment of the present invention provides an automatic wire collecting, extruding and winding apparatus, as shown in fig. 1-3, including a metal wire 1 and a wire-threading guide frame 2, wherein the wire-threading guide frame 2 is connected to and guides a plurality of metal wires 1, and further including a support 3, the support 3 is provided with a wire driver 4, a collecting and winding apparatus 5, a coaxial guide 6, a micro injection molding extruder 7, a low temperature water cooling regulation and control apparatus 8, and a constant temperature water cooling circulation tank 9, which are connected in sequence, the wire driver 4 is disposed on a left side wall of the collecting and winding apparatus 5 to connect and drive the metal wires 1 to enter the collecting and winding apparatus 5, the collecting and winding apparatus 5 is configured to collect a plurality of metal wires 1 into a metal hemp thread 10 and output the metal hemp thread 10 to the coaxial guide 6, the coaxial guide 6 is mounted on a left side surface of the micro injection molding extruder 7, the miniature injection molding extruder 7 is used for outputting an electric wire coated with a metal twisted wire 10, the electric wire is connected and guided into the low-temperature water-cooling regulation and control device 8 and the constant-temperature water-cooling circulation groove 9, a first motor 11 is arranged on the right side of the support 3, a winding reel 12 is detachably sleeved on an output shaft of the first motor 11, and the electric wire output by the constant-temperature water-cooling circulation groove 9 is connected with the winding reel 12 to wind and roll;

the coaxial guider 6 comprises an annular mounting seat 601, an inner bearing 602, an outer bearing 603, springs 604 and a connecting shaft 605, wherein even number of connecting shafts 605 in an annular array are arranged on the annular mounting seat 601, the inner bearing 602 penetrates through the connecting shaft 605, the outer bearing 603 is arranged on the outer side of the inner bearing 602, and a plurality of springs 604 are arranged between the inner bearing 602 and the outer bearing 603, so that the outer surface of the outer bearing 603 forms a surface of the metal twisted wire 10 which is coaxially regulated and controlled to act on at multiple points.

Further, the assembly winding device 5 includes a box 501, and a first guide ring, a second guide ring 502, an assembly winding ring 503 and a shaping ring 504 which are sequentially disposed in the box 501, wherein an inner side wall of the assembly winding ring 503 is in a spiral winding shape 506, teeth 507 are disposed on an outer side wall of the assembly winding ring 503, a second motor 508 is disposed on one side of the assembly winding ring 503, a gear 509 is disposed on an output shaft of the second motor 508, the gear 509 is engaged with the teeth 507, and an inner diameter of the first guide ring is larger than an inner diameter of the second guide ring 502.

Further, the low-temperature water-cooling regulation and control device 8 comprises a water-cooling container 801, a compressor 802, a condenser 803, a throttling component 804 and an evaporator 805, wherein wire passing grooves 13 are formed in the left end and the right end of the water-cooling container 801, water receiving grooves 14 are formed in the bottoms of the wire passing grooves 13, the compressor 802, the condenser 803 and the throttling component 804 are arranged on one side of the water-cooling container 801, the evaporator 805 is coated on the outer side wall of the water-cooling container 801 in a snake shape to absorb heat of water in the water-cooling container 801, and the compressor 802, the condenser 803 and the throttling component 804 are sequentially connected between the two ends of the evaporator 805 in a closed mode.

Furthermore, the distance between the water-cooled container 801 and the micro injection molding extruder 7 is 50-200mm, so that the extruded wires can rapidly enter the water-cooled container 801 for cooling.

Further, the constant temperature water-cooling circulation tank 9 is provided with a water pipe 901 connecting the upper part and the bottom part thereof, and a water pump 902 is installed on the water pipe 901 to realize the circulation of water.

Further, referring to fig. 4, a third motor 15 and a plurality of rollers 16 arranged in a triangular manner are disposed in the wire driver 4, and the third motor 15 is connected to the driving rollers 16 to rotate so as to drive the metal wire 1 to transmit power.

Further, the micro injection molding extruder 7 comprises an injection mold 701 arranged at the front end and an injection molding barrel 702 arranged at the rear end for melting injection molding materials, wherein the injection molding barrel 702 is connected with the injection mold 701.

In summary, in this embodiment, a plurality of metal wires 1 enter the wire driver 4 through the wire threading guide frame 2, the wire driver 4 drives the plurality of metal wires 1 to enter the assembly winding device 5 through the third motor 15, the plurality of metal wires 1 sequentially pass through the first guide ring and the second guide ring 502 to the assembly winding ring 503, and then are guided from the shaping ring 504 to the outside to the coaxial guide 6 package, wherein the assembly winding ring 503 is driven by the second motor 508 to rotate, so as to assemble the plurality of metal wires 1 into one strand of metal twine 10; then, the metal twist lines 10 are annularly arranged and are in multipoint contact with the surface of the metal twist line 10, so that the coaxiality of the metal twist line 10 is stable when the metal twist line 10 is introduced into an injection mold 701, and the skin layer obtained by injection molding of the metal twist line 10 is uniform in thickness; then, the electric wire output by the injection mold 701 is directly soaked in the water-cooled container 801 and is pulled rightwards at a certain speed, so that the electric wire output by the injection mold 701 can be rapidly cooled and cooled, and then enters the constant-temperature water-cooled circulation tank 9 for cooling again; finally, the first motor 11 is wound to be round, and the production and the processing of the electric wire are finished.

The invention provides an automatic wire collecting, extruding and winding device, which adopts one device to complete the production and the manufacture of wires, realizes the integrated automatic processing, does not need to occupy too much factory space and rent cost, improves the coaxiality of the wires of a metal wire 1 after being collected through a coaxial guider 6, ensures the uniform thickness of the cross section of the skin layer of the wire, can quickly cool the injection-molded and extruded wires through a low-temperature water-cooling regulation and control device 8, meets the setting of different temperature regulation, greatly shortens the lengths of a water-cooling container 801 and a constant-temperature water-cooling circulation tank 9 relative to the length of a traditional water-cooling tank, reduces the cooling time and the space occupation, and further improves the quality qualification rate and the use safety of the wire production.

The technical principle of the present invention has been described above with reference to specific embodiments, which are merely preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. Other embodiments of the invention will occur to those skilled in the art without the exercise of inventive faculty, and such will fall within the scope of the invention.

Claims

1. The utility model provides an automatic collection of electric wire is extruded spooling equipment, includes metal filament and wire-threading leading-in, connect leading-in a plurality of metal filaments on the wire-threading leading-in, its characterized in that still includes the support, be equipped with the filament driver, collection winding device, coaxial director, miniature injection molding extruder, low temperature water-cooling regulation and control device and the constant temperature water-cooling circulation groove that connect according to the preface on the support, the filament driver sets up on collection winding device left side wall for connect drive metal filament and get into collection winding device, collection winding device is used for assembling into a metal hemp line with stranded metal filament and exports to the coaxial director in, the left surface at miniature injection molding extruder is installed to the coaxial director, miniature injection molding extruder is used for exporting the electric wire that has the metal hemp line, and this connection of electric wire is leading-in low temperature water-cooling regulation and control device and constant temperature water-cooling circulation groove, a first motor is arranged on the right side of the bracket, a winding reel is detachably sleeved on an output shaft of the first motor, and an electric wire output by the constant-temperature water-cooling circulation tank is connected with the winding reel to wind and roll;

2. The automatic wire collecting, extruding and winding device according to claim 1, wherein the collecting and winding device comprises a box body, and a first guide ring, a second guide ring, a collecting winding ring and a shaping ring which are sequentially arranged in the box body, wherein the inner side wall of the collecting winding ring is in a spiral winding shape, teeth are arranged on the outer side wall of the collecting winding ring, a second motor is arranged on one side of the collecting winding ring, a gear is arranged on an output shaft of the second motor, the gear is meshed with the teeth, and the inner diameter of the first guide ring is larger than the inner diameter of the second guide ring.

3. The automatic wire gathering and extruding winding equipment as claimed in claim 2, wherein the low-temperature water-cooling regulation and control device comprises a water-cooling container, a compressor, a condenser, a throttling component and an evaporator, wire passing grooves are formed in the left end and the right end of the water-cooling container, water receiving grooves are formed in the bottom of the wire passing grooves, the compressor, the condenser and the throttling component are arranged on one side of the water-cooling container, the evaporator is coated on the outer side wall of the water-cooling container in a snake-shaped mode to absorb heat of water in the water-cooling container, and the compressor, the condenser and the throttling component are sequentially connected between the two ends of the evaporator in a closed mode.

4. The apparatus of claim 3, wherein the distance between the water-cooled container and the micro injection molding extruder is 50-200 mm.

5. The automatic wire collecting, extruding and winding device as claimed in claim 1, wherein the constant temperature water cooling circulation tank is provided with a water pipe connecting the upper part and the bottom part thereof, and the water pipe is provided with a water pump to realize the circulation of water.

6. The apparatus of claim 1, wherein the wire driver comprises a third motor and a plurality of rollers arranged in a triangular pattern, the third motor is connected to drive the rollers to rotate so as to drive the metal wire to rotate.

7. The automatic wire collecting, extruding and winding device according to claim 1, wherein the micro injection molding extruder comprises an injection mold arranged at the front end and an injection molding barrel for melting injection molding materials arranged at the rear end, and the injection molding barrel is connected with the injection mold.